Install Instructions

32
A. ALWAYS INSPECT INSTALLATION BEFORE
STARTING BURNER.
1. Verify that the venting, water piping, oil piping, and
electrical system are installed properly. Refer to
Installation Instructions contained in this manual.
2. Conrm all electrical, water and oil supplies are
turned off at the source and that the vent is clear
from obstructions.
WARNING
Completely read, understand and follow all
instructions in this manual before attempting
start up.
B. FILL HEATING SYSTEM WITH WATER.
NOTICE
It is important, especially in a steam system, to
properly remove the oil and dirt from the system.
Failure to clean the system can result in erratic
water lines and surging.
Clean Heating System if boiler water or condensate
return water is dirty or if erratic water lines or surging
exist after a few days of boiler operation.
Refer to Maintenance and Service Instructions Section
of this manual for proper cleaning instructions for
steam and water boilers.
1. Steam Boilers — Fill boiler to normal water line.
Refer to Figure 1C.
2. Hot Water Boilers. Fill entire heating system with
water and vent air from system. Use the following
procedure on a series loop or multi-zoned system
installed as per Figures 12A and 12B, to remove air
from system when lling:
a. Close full port ball valve in boiler system piping.
b. Isolate all zones by closing zone valves or shut-
off valves in supply and return of each zone(s).
c. Attach a hose to vertical purge valve in boiler
system piping.
(Note - Terminate hose in ve gallon bucket at a
suitable oor drain or outdoor area).
d. Starting with one zone at a time, open zone valve
or shut-off valve in boiler supply and return
piping.
WARNING
All boilers equipped with burner swing door have a potential hazard which can cause severe property damage,
personal injury or loss of life if ignored. Before opening swing door, turn off service switch to boiler to
prevent accidental ring of burner outside the combustion chamber. Be sure to tighten swing door fastener
completely when service is completed.
V: SYSTEM START-UP
e. Open purge valve.
f. Open shut-off valve in cold water supply piping
located between the air scoop and expansion
tank.
g. Allow water to overow from bucket until
discharge from hose is bubble free for 30
seconds.
h. When zone is completely purged of air, close
zone valve or shut-off valve. Open zone valve to
the next zone to be purged. Repeat this step until
all zones have been purged. At completion, open
all zone valves.
i. Close purge valve, continue lling the system
until the pressure gauge reads 12 psi. Close shut-
off valve in cold water supply piping.
WARNING
The maximum operating pressure of this boiler
is posted on the ASME Data Label located on the
top of the boiler. Never exceed this pressure. DO
NOT plug safety or relief valve.
NOTICE
If make-up water line is equipped with pressure
reducing valve, system will automatically ll to 12
psi. Follow ll valve manufacturer's instructions.
j. Open full port ball valve in boiler system piping.
k. Remove hose from purge valve.
l. Conrm that the boiler and system have no water
leaks.
C. CHECK CONTROLS, WIRING AND BURNER
to be sure that all connections are tight and burner
is rigid, that all electrical connections have been
completed and fuses installed, and that oil tank is lled
and oil lines have been tested.
D. ADJUST CONTROL SETTINGS with burner
service switch turned “ON”.
1. Set Room Thermostat about 10°F below room
temperature.
2. Press Red Reset Button on front of burner cover
(Beckett, Riello burners) or Oil Primary Control
with burner cover removed. Hold button for one (1)
second and release to reset primary control.