User Guide

7
Adjust valves to provide 180° to 200°F supply water
temperature. Opening the boiler supply valve will raise
system temperature, while opening by-pass valve will
lower system supply temperature.
H. If it is required to perform a long term pressure
test of the hydronic system, the boiler should rst be
isolated to avoid a pressure loss due to the escape of air
trapped in the boiler.
To perform a long term pressure test including the
boiler, ALL trapped air must rst be removed from the
boiler.
A loss of pressure during such a test, with no visible
water leakage, is an indication that the boiler contained
trapped air.
I. Optional LWCO Installation
WARNING
DO NOT ATTEMPT to cut factory wires to
install an aftermarket Low Water Cut Off
(LWCO). Only use connections specically
identied for Low Water Cut Off.
In all cases, follow the Low Water Cut Off
(LWCO) manufacturer’s instructions.
1. A low water cutoff is required to protect a gas-red
hot water boiler when any connected heat distributor
(radiation) is installed below the top of the hot water
boiler (i.e. baseboard on the same oor level as
the boiler). In addition, some jurisdictions require
the use of a LWCO with a hot water boiler as a
redundant safety control.
It is recommended that the LWCO control is
installed above the boiler to provide the highest
level of protection. However, where the LWCO
control is approved by the LWCO control
manufacturer for installation in a high boiler tapping
of a water boiler, the use of the listed LWCO control
is permitted when it is installed according to the
LWCO manufacturer's instructions.
2. The recommended location for a LWCO on gas
hot water boilers is above the boiler, in the supply
piping. The minimum safe water level of a water
boiler is at the uppermost top of the boiler; that is, it
must be full of water to operate safely.
3. Typically, in residential applications, a probe type
LWCO is used instead of a oat type, due to their
relative costs and the simplicity of piping for a
probe LWCO.
4. Piping and ttings required to install LWCO are
eld supplied.
5. When constructing a piping tree to install LWCO
select ttings (tees, elbows etc) and nipples to have
the same size (NPT) as boiler supply connection.
At minimum, 1-1/4” tee with ¾” branch outlet is
required to connect the probe LWCO to the supply
piping. See Figure 4. DO NOT REDUCE THE
SIZE OF NEAR BOILER SUPPLY FITTINGS
AND NIPPLES.
6. Installation of manual shutoff valve located above
the LWCO and the boiler is recommended to allow
servicing. Thus LWCO probe can be removed for
inspection without draining the heating system. An
annual inspection of the probe is recommended.
7. The presence of water covering properly installed
LWCO probe will cause the normally open contact
of the LWCO to close, thus providing continuity of
the 24 VAC service to the boiler gas valve. When
water level drops below probe, LWCO contact opens
up breaking 24V supply to gas valve and preventing
the boiler to re.
8. CG-E Series gas hot water boilers have a “plug-
in” provision in factory wiring that will accept
optional 24VAC probe LWCO harness connector.
The optional LWCO kit (P/N 104083-01) includes
24VAC probe LWCO, Harness and Instructions
addressing piping, wiring and testing after
installation.
Figure 4: Recommended Probe LWCO Location