Express5800/120Ed Rack Mount Kit Installation Procedures PN: 455-01607-001
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Express5800/120Ed Rack Mount Kit Installation Procedures CONTENTS Introduction ............................................................................................................................................3 Unpacking and Inspection ......................................................................................................................4 Before You Begin.................................................................................................................................
Introduction This guide provides you with assembly information for preparing and mounting your Express5800/120Ed Server small tower unit into a system rack (see Figure 1). Figure 1.
Unpacking and Inspection Although the rack mount kit is inspected and carefully packaged at the factory, damage may occur during shipping. Follow these steps for unpacking the kit. 1. Visually inspect the shipping container; notify your carrier immediately of any damage. 2. Place shipping container on a flat, clean, stable surface. Carefully remove and verify the contents (see Table 1 and Figure 2). If parts are missing or the equipment is damaged, notify your server representative. 3.
A B D C E F H G Express5800/120Ed Figure 2.
Before You Begin Before you begin, please review the following cautions, warnings, and general guidelines. ! WARNING Be sure that power to the server unit is turned off and unplugged. All voltage is removed only when the power cord is unplugged. ! Avoid excessive vibration and shock. Dropping an electronic component can cause serious damage. ! Do not disconnect or remove parts other than those specified in the procedure. ! Do not touch I/O connector pins.
Equipment Information ! Measurements for the rack are given in Us where 1U is equal to 1.75 inches. ! Every three holes on the inside of the rack are equal to 1U. ! The height of the Server Small Tower Unit is 5Us (8.75 inches). Preparing Your Server Unit To prepare your server small tower unit for rack mounting, you must first remove the front bezel, the side panels, and the four foot stands on the bottom of the unit.
Figure 3. Removing the Front Bezel Removing the Side Panels ! CAUTION If you are removing a side panel after the server unit is set up, you must first power off the system and all external devices. Unplug the system power cord To remove a side panel: 1. Power off the server unit and ensure it is disconnected from the ac wall outlet. 2. The side panel is secured to the chassis with three screws. Remove the screws (see Figure 4) securing the side panel. Save the screws for reattaching the side panel. 3.
Figure 4. Removing a Server Unit Side Panel Installing the LED Holder and Labels The Power and HDD LEDs must be removed from the LED holder currently installed on the front of the chassis and then reinserted into a new LED holder. The Status LED remains in its current LED holder and is reinserted into its original slot in the front of the chassis. The new LED holder is then installed in a vacant slot on the front right-hand side of the server chassis.
Figure 5. Removing the LED Holder Assembly 5. Tag and remove the Power and HDD LEDs from the top and bottom sockets of the LED holder (see Figure 6). Power HDD Figure 6. Removing LEDs from the LED Holder 6. Feed the Power and HDD LED cable assemblies back through the mounting hole in the front of the chassis. 7. Reroute the power and HDD LEDs through hole on the right side of the chassis, then into the new LED holder mounting hole slot located on the front right-hand side of the chassis. See Figure 8.
8. Reinsert the Power and HDD LEDs into the top and bottom sockets of the new LED holder (see Figure 7). Figure 7. Inserting the Relocated LEDs into the New LED Holder 9. Insert the bottom tab of the new LED holder into the mounting hole slot in the front of the chassis while pushing down on the top tab of the holder and snap the LED holder into place (see Figure 8). Figure 8.
10. Reinsert the bottom tab of the original LED holder containing the Status LED back into its mounting hole slot while pushing down on the top tab of the holder and snap the LED holder into place. 11. On the front of the new bezel adhere the three new labels as shown in Figure 9A, B, and C. A Express5800/120Ed B C Figure 9. Attaching the New Labels to the Front Bezel Note: The Status LED is now viewed through the new front bezel panel.
Removing a Foot Stand Each of the four foot stands located on the bottom of the server unit consists of a three piece assembly and are easily removed (see Figure 10). Note: Each foot stand is secured with two small screws. 1. Power off the system and remove the left side panel of the server unit as described earlier in this chapter. 2. Position the server unit on its right side. 3. Remove the two screws securing the foot stand to the bottom of the server unit.
A B D C E Bottom Top Figure 10.
Installing the New Front Bezel 1. Ensure that the left side panel of the server unit is removed as described earlier. 2. Position the server unit on its right side. Figure 11. Install the Front Bezel Handles 3. Install two handles onto the new front bezel with the four screws supplied. See Figure 11. 4. Remove the “Device Bay Door” located on the front of the new front bezel (see Figure 12). Loosen the captive spring screw and slide the door out of the front bezel. Note: Save the door for reinstallation.
Figure 12. Removing the Device Bay Door 5. Remove the three screws that secure three small brackets located at the top of the new front bezel. See Figure 13. Save the screws and brackets for use in Step 8. 6. Carefully tilt and insert the bottom tab hooks of the front bezel into the corresponding bottom tab slots in the front of the server unit (see Figure 13).
Figure 13. Installing and Securing the Front Bezel 9. Locate the three screw holes underneath the bottom of the front bezel and loosen the screws (see Figure 14). Firmly hold the bottom of the bezel flush against the bottom of the server chassis and tighten the screws. This will correctly align the front bezel to the server chassis. Figure 14.
10. Reinstall the “Device Bay Door” on the front bezel and secure with the captive spring screw (see Figure 15). Figure 15. Installing the Device Bay Door 11. Install the side panel on the server unit as described later in this section. Installing the Side Panels 1. Before replacing the side panels, make sure no tools or loose parts have been left inside the server unit. 2.
Preparing the Mounting Bracket Assemblies Your server mounts in the system rack using two rail assemblies. The left rail assembly as viewed from the front of the system rack is shown in Figure 16. Each rail assembly consists of two rack mounting brackets (A and B). These pieces can be separated and adjusted. The distance between the front rack mounting bracket (A) and the rear rack mounting bracket (B) is adjustable to fit between the front and rear vertical rails of the system rack. B A Figure 16.
Figure 17. Attaching the Mounting Bracket to the Front of the Rack 3. Attach the left and right rear mounting brackets to the rear of the rack using Phillips flange head screws supplied. 4. Attach the left front and rear mounting brackets to each other using three of the Phillips-head self-tapping screws and flat washers supplied. See Figure 18. Figure 18. Securing the Front and Rear Mounting Brackets 5.
Installing the Server into the System Rack This section describes how to install your rack-mount server unit into a standard EIA 19-inch rack cabinet. ! WARNING Your system weighs approximately 45 pounds (20.41 kg). If your system contains numerous optional boards and peripheral devices, it will weigh more. To avoid personal injury, make sure you have someone help you lift or move the system.
A. Rear vertical mounting rail B. Front vertical mounting rail C Rack-mount server unit D Four plastic washers E Four screws Figure 19.
Making Connections Refer to Figure 20 and connect your keyboard, monitor, and mouse. Connect any external peripheral devices such as a printer or modem by following the instructions included with these devices. ! CAUTION Damage to the system may result if the keyboard/mouse cable is inserted or removed when power is applied to the system. Inserting a telephone line connector into a LAN board RJ-45 port may result in personal injury and equipment damage. 1 2 Figure 20.
Connecting the Power Cord Plug the female end of the AC power cord into the input receptacle on the rear of the power supply cage. Plug the male end of the power cord into NEMA 515R outlet for 100-120 VAC or NEMA 6-15R outlet for 200-240 VAC. If the power cord supplied with the system is not compatible with the AC wall outlet in your region, obtain a suitable power cord that meets the following criteria.
Powering On Your System Power on your system as follows. 1. Make sure all external devices, such as a video display, keyboard, and mouse have been connected, and the power cords are connected. 2. Power on the video display and any other external devices. 3. Press the push-button power on/off switch on the front panel. Verify that the system power-on LED is lit. Note: The server management logic on your system board monitors and logs system voltage changes.
