This gas grill must be used only outdoors in a well-ventilated space and must not be used inside a building, garage, screened-in porch, gazebo or any other enclosed area. APPLY SERIAL NUMBER LABEL FROM CARTON Serial No. XXXXXX000000 MODEL NO. PG.19 DO NOT DISCARD LEX 605 ! ! DANGER IF YOU SMELL GAS: • Shut off gas to the appliance. • Extinguish any open flame. • Open lid.
Napoleon President’s 15 Year Limited Warranty NAPOLEON products are designed with superior components and materials, and are assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak tested and test-fired at a quality test station. This grill has been thoroughly inspected by a qualified technician before packaging and shipping to ensure that you, the customer, receive the quality product you expect from NAPOLEON.
! WARNING! Failure to follow these instructions could result in property damage, personal injury or death. Read and follow all warnings and instructions in this manual prior to operating grill. Safe Operating Practices • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • N415-0273-AU NOV3018 N415-0273-AU NOV3018.indd 3 This gas grill must be assembled exactly according to the instructions in the manual.
Location Locating Your Outdoor Gas Grill It is important when selecting a location for your gas grill to ensure clearances to adjacent combustibles are met. This appliance is intended for installation on an outdoor patio or in your yard. ‘This appliance shall only be used in an above ground open-air situation with natural ventilation, without stagnant areas, where gas leakage and products of combustion are rapidly dispersed by wind and natural convection.
Specifications 2 2 GRILL SIZE: 605 in (3910 cm ) 2 2 WARMING RACK SIZE: 245 in (1530 cm ) ALL DIMENSIONS ARE APPROXIMATE OVERALL WIDTH 68 1/2" 174cm OVERALL DEPTH 27 1/4" 69cm 16 1/4" 42cm OVERALL HEIGHT 49 1/4" 125cm (59 1/4" [151cm] - LID OPEN) 35" 89cm 36 1/4" 92cm (GRILL HEIGHT) ORIFICE SIZES ULPG NG 1.2 mm 1.9 mm MAIN INFRARED BURNER #58 #50 REAR BURNER #58 #48 SIDE BURNER #62 1.59 mm MAIN FLAME BURNER N415-0273-AU NOV3018 N415-0273-AU NOV3018.indd 5 www.napoleongrills.
General Information This gas grill is certified for outdoor use and should be installed to conform to local codes. Check gas type and specifications located on the rating plate located on the back panel of the grill. Natural Gas Hook-Up ! The installation must be performed by a licensed gas fitter in accordance with AS/NZS 5601, and all connections must be leak tested before operating the grill.
Universal Liquefied Petroleum Gas Cylinder Specifications ! WARNING! If these instructions are not followed exactly, a fire causing death or serious injury may occur. This gas grill has been designed for use with an approved 9 kg size Universal Liquefied Petroleum Gas cylinder (not supplied). The Universal Liquefied Petroleum Gas cylinder must be equipped with a POL tank valve connection.
Leak Testing Instructions ! WARNING! A leak test must be performed annually and each time a cylinder is hooked up or if a part of the gas system is replaced. ! WARNING! Never use an open flame to check for gas leaks. Be certain no sparks or open flames are in the area while you check for leaks. Sparks or open flames will result in a fire or explosion, damage to property, serious bodily injury, or death.
Lighting Instructions Side Burner Lights ! ! Centre Burner Right Burner Infra Red Burner Off Position WARNING! Open lid. WARNING! Ensure all burner controls are in the off position. Turn on the gas supply valve. Main Burner Lighting Rear Burner Lighting (Rotisserie Burner) Side Burner Lighting (If equipped) 1. Open grill lid. 1. Open grill lid. 1. Open side burner cover. 2. Push and turn any main burner knob slowly to the ’hi’ position.
Operating The Grill Initial Lighting: When lit for the first time, the gas grill emits a slight odor. This is a normal temporary condition caused by the “burn-in” of internal paints and lubricants used in the manufacturing process and does not occur again. Simply run the main burners on high for approximately one-half hour. Main Burner Use: When searing foods, the lid must be kept open and the burners can be set to high.
! ! Side Burner Use (if equipped): The side burner can be used like any stove top burner, for gravies, soups etc. For best performance, the gas grill should be located with the side burner protected from the wind. The recommended pan diameter is 250 to 300 mm. WARNING! Never grill food directly on the side burner grate. pans only. It is designed for use with pots and WARNING! Close the side burner lid when using the rotisserie kit.
Infrared Grilling Chart Food Control Setting Cooking Time Helpful Suggestions Steak 1 in. (2.54cm) thick High setting 2 min. each side. 4 min. – Rare High setting 2 min. each side 6 min. – Medium When selecting meat for grilling, ask for marbled fat distribution. The fat acts as a natural tenderizer while cooking and keeps it moist and juicy. then medium setting. High setting 2 min. each side 8 min. – Well done then medium setting. Hamburger 1/2 in. (1.27cm) thick www.napoleongrills.
Maintenance / Cleaning Instructions We recommend this gas grill be thoroughly inspected and serviced annually by a qualified service person. At all times keep the gas grill area free from combustible materials, gasoline and other flammable vapors and liquids. Do not obstruct the flow of ventilation and combustion air. Keep the cylinder enclosure ventilation openings (located on the cart sides and at the front and back of the bottom shelf) free and clear from debris.
! ! Grids And Warming Rack: The grids and warming rack are best cleaned with a brass wire brush during the pre-heating period. Steel wool can be used for stubborn stains. It is normal that stainless grids (if equipped) will discolor permanently from regular usage due to the high temperature of the cooking surface. Control Panel: The control panel text is printed directly on the stainless steel and with proper maintenance will remain dark and legible.
! WARNING! When reinstalling the burner after cleaning it is very important that the valve/orifice enters the burner tube before lighting your gas grill. If the valve is not inside the burner tube a fire or explosion could occur. Infrared Burners: Because of the high intensity of the infrared burner, most drippings and food particles that fall onto the burner surface are immediately incinerated. However, some debris and residue may remain.
Troubleshooting Problem Possible Causes Solution Low heat / Low flame when valve turned to high. For Universal Liquefied Petroleum Gas - improper lighting procedure. Ensure lighting procedure is followed carefully. All gas grill valves must be in the off position when the tank valve is turned on. Turn tank on slowly to allow pressure to equalize. See lighting instructions. For natural gas - undersized supply line. Pipe must be sized according to installation code.
Problem Possible Causes Solution Burners will not cross light each other. Dirty or corroded cross light brackets. Clean or replace as required. “Paint” appears to be peeling inside lid or hood. Grease build-up on inside surfaces. This is not a defect. The finish on the lid and hood is porcelain, and will not peel. The peeling is caused by hardened grease, which dries into paint-like shards, that flake off. Regular cleaning will prevent this. See cleaning instructions.
KEEP YOUR RECEIPT AS PROOF OF PURCHASE TO VALIDATE YOUR WARRANTY. Ordering Replacement Parts Warranty Information MODEL: DATE OF PURCHASE: SERIAL NUMBER: (Record information here for easy reference) For replacement parts and warranty claims, contact the Napoleon dealer where the product was purchased. Before contacting the dealer, check the Napoleon Grills Website for more extensive cleaning, maintenance, troubleshooting and parts replacement instructions at www.napoleongrills.com.
CAUTION! During unpacking and assembly we recommended you wear work gloves and safety glasses for your protection. Although we make every effort to make the assembly process as problem free and safe as possible, it is characteristic of fabricated steel parts that the edges and corners might be sharp and could cause cuts if handled incorrectly. Getting Started ! 1. Remove all cart panels, hardware, and grill head from carton. Raise lid and remove any components packed inside.
N430-0002 x2 x16 N570-0073 (1/4-20 X 3/8”) ! www.napoleongrills.com N415-0273-AU NOV3018.
! Universal Liquefied Petroleum Gas Only x4 N570-0080 (#14 x 1/2”) N415-0273-AU NOV3018 N415-0273-AU NOV3018.indd 21 www.napoleongrills.
x6 N570-0080 (#14 x 1/2”) x4 N570-0080 (#14 x 1/2”) www.napoleongrills.com N415-0273-AU NOV3018.
x2 N570-0080 (#14 x 1/2”) x6 N570-0080 (#14 x 1/2”) N415-0273-AU NOV3018 N415-0273-AU NOV3018.indd 23 www.napoleongrills.
x4 N570-0091 (1/4-20 X 3/8”) N640-0001 ! x1 WARNING! Universal Liquefied Petroleum Gas Only - To avoid assembly difficulties, prior to mounting the grill head, remove zip tie holding regulator. This was installed at the factory to protect the regulator hose during shipping and is no longer required. (Take care when removing the tie not to damage the hose). Ensure the regulator hose does not become pinched between the grill head and the cart.
! ATTENTION! Ensure that all tabs are bent down before installation. N415-0273-AU NOV3018 N415-0273-AU NOV3018.indd 25 www.napoleongrills.
x4 N570-0080 (#14 x 1/2”) Back View Front View ! www.napoleongrills.com N415-0273-AU NOV3018.indd 26 ATTENTION! Ensure that all tabs are bent up after installation.
! Universal Liquefied Petroleum Gas Only x2 N570-0073 (1/4-20 X 3/8”) N415-0273-AU NOV3018 N415-0273-AU NOV3018.indd 27 www.napoleongrills.
x2 N570-0076 (#8 X 1/2”) x2 N570-0013 (#8 X 5/8”) N570-0013 (#8 X 5/8”) www.napoleongrills.com N415-0273-AU NOV3018.indd 28 Engage edge of shelf under ribs in end cap.
x4 N570-0082 (1/4-20 X 5/8”) x4 N735-0001 Tabs located on either side of ice bucket must engage notches in side shelf. N415-0273-AU NOV3018 N415-0273-AU NOV3018.indd 29 www.napoleongrills.
x4 N570-0082 (1/4-20 X 5/8”) N735-0001 x4 N160-0016 x1 Fit orifice into burner tube and secure with hose retainer clip supplied. Attach the wire to the side burner electrode. www.napoleongrills.com N415-0273-AU NOV3018.
x1 N570-0080 (#14 x 1/2”) ! Universal Liquefied Petroleum Gas Only 1 2 x4 N570-0099 (#14 x 3/4”) ! x4 N340-0007 WARNING! Do not over tighten the screws, as this will cause the handle to crack. N415-0273-AU NOV3018 N415-0273-AU NOV3018.indd 31 3 www.napoleongrills.
x2 x2 1 2 3 4 www.napoleongrills.com N415-0273-AU NOV3018.
FOLD TABS OVER TO SECURE GLASS IN PLACE. N415-0273-AU NOV3018 N415-0273-AU NOV3018.indd 33 www.napoleongrills.
www.napoleongrills.com N415-0273-AU NOV3018.
N415-0273-AU NOV3018 N415-0273-AU NOV3018.indd 35 www.napoleongrills.
Rotisserie Kit Assembly Instruction (optional) Assemble rotisserie kit components as shown. Ensure stop bushing is tightened on the inside of hood casting. www.napoleongrills.com N415-0273-AU NOV3018.
Universal Liquefied Petroleum Gas - Proper Hose Connection Clip hose to side panel using hose retainer clip supplied. Ensure the regulator drops into the small opening, between the tank heat shield and the right side of the cabinet. ! WARNING – FIRE HAZARD The regulator must be attached so that no part of the hose touches the underside of the grill or drip pan. A fire will result if these directions are ignored. N415-0273-AU NOV3018 N415-0273-AU NOV3018.indd 37 www.napoleongrills.
Natural Gas Only – Proper Hose Connection ! WARNING! The installation must be performed by a licensed gas fitter, and all connections must be leak tested before operating the grill. Do not use pipe dope or teflon tape on this connection. Tighten the connection with two wrenches. 5/8” (16 mm) 3/4” (20 mm) ! ! ! WARNING – FIRE HAZARD WARNING! Do not route hose underneath drip pan. WARNING! Do not route hose over top of rear panel.
Parts List Item Part # Description LEX605RSBI 1 N590-0150-GY1SG bottom shelf x 2 N475-0236-GY1SG left/right cart enclosure panel x 3 N475-0325-GY1SG rear cart enclosure panel x 4 N655-0170-GY1SG front cabinet support x 5 N080-0212-GY1SG stabilizer brackets x 6 N130-0012 revolving caster x 7 N130-0013 non revolving caster x 8 N475-0346-M02 front cabinet fascia x 9 N585-0096-GY1SG heat shield x 10 N430-0002 magnetic catch x 11 N590-0164-GY1SG condiment basket
Parts List Item Part # Description LEX605RSBI 44 N510-0013 black silicone lid bumper x 45 N475-0301-M02 rotisserie mount x 46 N200-0079-GY1SG back cover x 47 N305-0058 cooking grids - stainless large x N305-0063 cooking grids - cast iron large x N305-0090 cooking grids - stainless small x N305-0091 cooking grids - cast iron small x 49 N010-0512-M01 drip pan x 50 N570-0008 #8 x 1/2” screw x 51 N720-0044 manifold flex connector x 52 N750-0016 side burner electrod
Parts List Item Part # Description LEX605RSBI 83 N570-0076 #8 x 1/2” screw x 84 N570-0013 #8 x 5/8” screw x 85 N500-0041K side burner plate x 86 N100-0037 side burner x 87 N305-0059 side burner grate x 88 N455-0049 side burner orifice p N455-0068 side burner orifice n 89 N160-0023 side burner orifice clip x 90 N335-0098-M02 IR side burner lid x 91 N555-0091 side lid cover pivot rod x 92 N385-0241-SER LEX logo x 93 N010-0990-M02 side shelf assembly - left
60 68 69 66 28 68 62 59 67 58 76 71 70 65 61 70 50 64 71 68 72 50 69 68 63 44 91 44 45 110 90 67 77 50 48 47 74 43 94 82 93 101 33 31 80 107 50 50 106 34 87 86 69 88 85 89 80 50 40 56 37 42 26 57 50 38 79 54 41 68 90 46 36 35 79 32 91 75 73 53 84 108 78 28 95 30 57 39 81 65 92 82 83 51 84 52 25 99 23 2 15 20 17 109 22 23 68 55 97 27 98 100 4 20 3 8 19 18 103 27 14 10 14 109 104 105 109 17 2 1 15
Notes N415-0273-AU NOV3018 N415-0273-AU NOV3018.indd 43 43 www.napoleongrills.
Napoleon products are protected by one or more U.S. and Canadian and/or foreign patents or patents pending. N415-0273-AU N415-0273-AU NOV3018.
