Installation Guide

W415-1329 / 06.25.14
2
EN
NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.
TABLE OF CONTENTS
1.0 INSTALLATION OVERVIEW 3
2.0 INTRODUCTION 4
2.1 DIMENSIONS 5
2.2 GENERAL INSTRUCTIONS 5
2.3 GENERAL INFORMATION 6
2.4 RATING PLATE INFORMATION 7
2.5 SHIPPING BRACKET 8
3.0 VENTING - MODEL GDS60-1 9
3.1 VENTING LENGTHS AND COMPONENTS 10
3.2 TYPICAL VENT INSTALLATIONS 11
3.3 SPECIAL VENT INSTALLATIONS 13
3.3.1 PERISCOPE TERMINATION 13
3.3.2 CORNER TERMINATION 13
3.4 VENT TERMINAL CLEARANCES 14
3.5 VENTING APPLICATION FLOW CHART 15
3.6 DEFINITIONS 16
3.7 ELBOW VENT LENGTH VALUES 16
3.8 TOP EXIT HORIZONTAL TERMINATION 17
3.9 TOP EXIT HORIZONTAL TERMINATION 18
3.10 REAR EXIT HORIZONTAL TERMINATION 19
3.11 TOP OR REAR EXIT VERTICAL TERMINATION 21
4.0 INSTALLATION PREPARATION - MODEL GDS60-1 23
4.1 ORIFICE REPLACEMENT 23
4.2 CHANGING A TOP VENT TO A REAR VENT 24
5.0 INSTALLATION 25
5.1 MINIMUM CLEARANCE TO COMBUSTIBLES 25
5.2 WALL AND CEILING PROTECTION 26
5.2.1 HORIZONTAL INSTALLATION 26
5.2.2 VERTICAL INSTALLATION 27
5.2.3 HORIZONTAL AIR TERMINAL INSTALLATION - MODEL GDS60-1 28
5.2.4 VERTICAL AIR TERMINAL INSTALLATION - MODEL GDS60-1 29
5.3 APPLIANCE VENT CONNECTION - MODEL GDS60-1 30
5.4 VERTICAL THROUGH EXISTING CHIMNEY 31
5.5 MOBILE HOME INSTALLATION - MODEL GDS60-1 32
5.6 GAS INSTALLATION 32
5.7 OPTIONAL WALL SWITCH 32
5.8 NATURAL VENT SPECIFICS - MODEL GS60-1 33
5.8.1 CHIMNEY INSTALLATION 33
5.8.2 INSTALLING NATURAL VENT 34
5.8.3 NATURAL VENT 34
5.8.4 COMBUSTION AIR 34
5.8.5 ADDING VENT SECTIONS 35
5.8.6 INSTALLING FLASHING AND STORM COLLAR 36
6.0 FINISHING 37
6.1 FRONT CAST REMOVAL 37
6.2 SAFETY BARRIER INSTALLATION AND REMOVAL 37
6.3 GLASS DOOR INSTALLATION AND REMOVAL 37
6.4 GLASS / DOOR REPLACEMENT 38
6.5 LOG PLACEMENT 38
6.6 LOGO PLACEMENT 39
6.7 SWITCH AND BRACKET INSTALLATION 40
7.0 OPTIONAL BLOWER INSTALLATION 41
8.0 WIRING DIAGRAM 42
9.0 OPERATION 43
9.1 OPERATING INSTRUCTIONS 43
9.2 OPERATING INSTRUCTIONS - FOR YOUR SAFETY READ BEFORE OPERATING 44
9.3 LIGHTING INSTRUCTIONS 44
10.0 ADJUSTMENT 45
10.1 PILOT BURNER ADJUSTMENT 45
10.2 VENTURI ADJUSTMENT 45
10.3 FLAME CHARACTERISTICS 45
10.4 RESTRICTING VERTICAL VENTS - MODEL GDS60-1P 46
11.0 MAINTENANCE 46
11.1 ANNUAL MAINTENANCE 47
11.2 CARE OF GLASS 47
12.0 REPLACEMENTS 48
13.0 OVERVIEW 49
14.0 ACCESSORIES 50
15.0 VALVE TRAIN ASSEMBLY 51
16.0 VENTING 52
17.0 TROUBLESHOOTING 53
18.0 WARRANTY 56
19.0 SERVICE HISTORY 57
20.0 NOTES 58
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