ST 360 NaceCare Solutions 1205 Britannia road east Mississauga, Ontario, Canada L4W 1C7 Toll Free: 1 800 387 3210 Toll Free Fax: 1 800 709 2896
TABLE OF CONTENTS ....................................................................................................................................................................... 1 TABLE OF CONTENTS ...................................................................................................................................2 DELIVERY OF THE MACHINE .........................................................................................................................3 INTRODUCTION .............
Delivery of the machine When the machine is delivered, please check immediately that all materials match the delivery documents and that the machine has not been damaged during transport. If so, ask your shipping agent to assess the extent of the damage and inform our customer care service at once. Prompt and appropriate action is the only way to obtain the missing parts and to be able to claim damages.
TECHNICAL DATA ST360 TECHNICAL DATA Working width Squeegee width Working capacity Brushes Brush rpm Brush pressure Brush motor Volts Brush motor Watts Traction speed Max grade capability Suction motor Volts Suction motor Watts Solution tank Recovery tank Turning radius Machine length Machine width Machine height Batteries (No.) Battery weight Machine weight without batteries 4 UNIT Inches Inches Sq feet/h Inches RPM LBS V W mph % V W Gallon Gallon Inches Inches Inches Inches V/AH Lbs Lbs 21" 25.
SYMBOLS USED ON THE MACHINE Symbol for brush head up/down. It indicates the brush head up/down pedal. Symbol for battery charge level. Symbol for squeegee up/down. It indicates the up/down pedal of the squeegee. Symbol for water flow. Symbol for the horn button. OFF/0 ON/1 Symbol for on/off switch. Symbol for forward and reverse switch. Its position shows the direction of the machine, either forwards or reverse. Symbol for maximum temperature of solution.
PREPARATION OF THE MACHINE MOVING THE MACHINE WHEN PACKED The machine comes in special packaging which includes a platform for fork-lift transport. Do not place skids one on top of the other. The overall weight is 540Lbs. A Packing size is: A : 60" B : 29" C : 52.5" C B UNPACKING THE MACHINE Remove the box. The machine is fixed to the skid by wheel-blocks. Remove the wheel blocks. Push the machine backwards off of the skid using a ramp. Avoid hitting the brush head on the skid.
CONNECTING THE BATTERY CHARGER The connectors are fitted on the battery compartment. Plug the connector of the battery charger cables into the socket on battery compartment. The battery connector is delivered inside the bag where you found this instruction booklet. BATTERY LEVEL INDICATOR The battery level indicator is operated by a microprocessor. The LEDs display the approximate level of charge: 4 = max.
17 ¾” - + 17¾” + + - + - TO MACHINE REAR OF BATTERY BOX NOTE: Battery box will accept Trojan T125 Batteries (10 3/8” L x 7 3/8” W)
PREPARATION OF THE MACHINE SQUEEGEE The squeegee is supplied already assembled on the machine and with the adjustments made during machine testing. When operating the machine, the rear rubber should be slightly tilted back 5mm all along its length. you can use the squeegee on all 4 edges before replacing it with a new one. To adjust the squeegee blade down, just tilt back the squeegee body by turning the knobs counter-clockwise. To adjust the squeegee blade up, turn the knobs clock-wise.
PREPARING THE MACHINE FITTING THE DISC BRUSH 1. With the brush head lifted, centre the brush under the brush deck 2. When lowering the brush head, the brush will lock automatically. DETERGENT SOLUTION Fill up the solution tank with fresh water at a temperature not exceeding 50°C and add the liquid detergent according to the concentrations and instructions that are provided by the manufacturer. NOTE: Always use low-foam detergents.
GENERAL SAFETY RULES Keep to the following rules in order to prevent any operator injury or machine damage.
CONTROLS MAIN CONTROLS 1. 2. 3. 4. 5. 6. Horn Digital hourmeter Battery level indicator On/Off key switch Forward/reverse switch Forward/reverse levers 2 3 4 5 1 6 7. Solution lever 7 8. Squeegee control pedal: the squeegee is working when the pedal is lifted. 9. Pedal for right wheel directional lock. 10. Brush control pedal, the brush is working when the pedal is lifted. 11. Pedal for left wheel directional lock. 9 11 8 10 12. Button to de-activate the vacuum motor.
OPERATING Follow the operations as instructed under PREPARATION OF THE MACHINE 1. Plug in the battery connector 2. Sit on the seat 3. Turn the key switch on. 4. Drop the brush deck down and the vacuum motor will start automatically. 5. Open the tap by turning the knob counter clock-wise. Water only flows when the brush motor is on. 6. To lower the brush head, push the pedal left and up. Brush and suction start automatically. For higher pad pressure, lift the pedal further until it locks in place.
OPERATING OPERATING THE DRIVE LEVERS Each lever is directly connected to the corresponding traction wheel (right lever with right wheel and vice-versa). Operating in forward gear: 1. Press the forward switch on the instrument board 2. Push both levers forwards simultaneously 1 To turn right, move the left lever forwards and the right one backwards. To turn left, move the right lever forwards and the left one backwards To brake, pull back both levers simultaneously. Operating in reverse gear: 1.
To turn right, move the left lever forwards and the right one backwards. To turn left, move the right lever forwards and the left one backwards. These pedals are meant to lock the direction of the front wheels to ensure straight drive when operating in forward or reverse gear. NOTE: the machine is fitted with a deadman microswitch. The machine does not works if the operator is not seated properly.
OPERATING SUCTION The vacuum motor starts automatically as the squeegee is lowered. The motor does not switch off automatically when the squeegee is lifted to prevent any water leaking from the suction hose. Wait a few seconds and press the button (1) on the vacuum unit. 1 HORN The machine is fitted with a horn switch. To sound the horn, press the button as shown in the picture.
UPON COMPLETION OF WORK Upon completion of work and prior to any type of maintenance procedure, carry out the following operations: 1. 2. 3. 4. 5. 6. Close the water valve Lift the brush head Lift the squeegee Switch the suction motor off Take the machine where you intend to drain the water out Turn the key to “OFF” Take the hose off the hook, unscrew the drain plug and empty the recovery tank.
DAILY MAINTENANCE CLEANING THE RECOVERY TANK Empty the tank through the drain hose. Turn the knob a few turns to unscrew it and remove the plug. CLEANING THE SQUEEGEE Clean the squeegee with a hose. Check for rubber blade wear conditions and, if necessary, turn or replace them. Accurate cleaning of the whole suction assembly ensures longer suction motor life.
DAILY MAINTENANCE REPLACING SQUEEGEE RUBBER BARS If the squeegee blades are worn out and do not dry properly, change the drying side as follows: Pull the squeegee assembly out as illustrated under “PREPARATION OF THE MACHINE” Unlock the clamp (1) between the two rear blades Pull out the blades (2/3) and the rubber bar (4) Flip the rubber blade or, if necessary, replace it Adjust squeegee height as illustrated under “HEIGHT ADJUSTMENT OF THE SQUEEGEE SUPPORT” at chapter “PREPARATION OF THE MACHINE” Reassembl
WEEKLY MAINTENANCE CLEANING THE SUCTION HOSE 1. In case of poor suction, make sure the suction hose is not clogged. Clean it with a garden hose from where the hose is connected to the tank. CLEANING THE SUCTION MOTOR FILTER 1. Disconnect the main connector between the suction cover and the recovery tank 2. Remove the suction unit from the tank. 3. With a circular movement, remove the black cover (1). 4. Remove the filter (2) and clean it thoroughly with a garden hose. 5 .
OPERATION CONTROL NOT ENOUGH WATER ON THE BRUSH 1. Make sure the tap is open 2. Make sure there is water in the solution tank 3. Clean the solution filter MACHINE DOES NOT CLEAN EFFECTIVELY 1. Check for brush wear and, if necessary, replace it (the brush should be replaced as the bristles are about 15 mm long). 2. Use another type of brush and not the standard one.
OPERATION CONTROL SUCTION DOES NOT WORK 1. Make sure the connector of the suction unit is properly connected. 2. Make sure that thermal protection has not been activated (see under THERMAL PROTE CTION). BRUSH MOTOR DOES NOT WORK 1. Make sure the brush head was lowered. 2. Make sure that batteries are charged by checking on the indicator. 3. Make sure that thermal protection has not been activated (see under THERMAL PROTECTION). TRACTION MOTOR DOES NOT WORK 4.
ST360 LOADING AND UNLOADING USING A RAMP When going down a ramp with the ST360, always go down the ramp forwards. Note: If you must unload the machine in reverse, stand in front of the machine and pull the drive levers towards you. Push the machine down the ramp in reverse while continuing to hold the drive levers. Never drive the machine down a ramp in reverse. Also, ensure that the battery box is well secured when unloading in reverse. Never attempt to drive down a ramp backwards with the ST360.
ST360 TRANSPORT INSTRUCTIONS When transporting the ST360, to prevent any damage to the machine follow these guidelines: 1. 2. 3. 4. Make sure that both the solution and recovery tanks are empty. Ensure the machine is strapped down and well secured inside the trailer. Remove the vacuum head to prevent any possible damage. Transport the battery box and trolley separately, or put one strap around the entire machine (from front to back) to prevent the battery box from coming loose during transport. 5.