Standard PS-P61 Punch Stapler Service Manual Provided By http://www.MyBinding.com http://www.MyBindingBlog.
SERVICE MANUAL PS-P61 Punch Staple 510 Kuze Ooyabu-cho Minami-ku, Kyoto 601-8206, Japan Phone:+81-75-934-6700, Fax:+81-75-934-6708, www.horizon.co.
FOREWORD Punch Staple Model PS-P61 This manual is designed to help you to keep the machine in a good operating condition. Read, study and keep this manual in a safe and convenient place. Do not perform any maintenance until you read and understand the instructions in this manual. If you have questions regarding maintenance or this publication, please contact our service division. The machine design and specifications are subject to change without notice.
Safety Instruction 1. Read and understand all safety instructions with a signal WARNING, CAUTION. If safety instructions are ignored, personal injury will and result. 2. HORIZON INTERNATIONAL INC. cannot anticipate every possible situation that might involve a potential hazard. The instruction in this manual are therefore not all inclusive. 3. Be sure to unplug the power cord when replacing the parts or repairing the machine. 4.
I Necessary Tool for Maintenance and Repair Use the following tools for maintenance and repair. 1. 2. 3. 4. 5. 6. Screw Driver Screw Driver Allen Wrenches Open-ended Wrench Box Wrench Snap-ring Expander No. 2 6 to 7 mm 1.5, 2, 2.5, 3, 4, 5, and 6 mm 5.5 x 7 mm 8 x 10 13 x 17 5.5 mm II Signs and Abbreviations in This Manual 1. The following signs in this manual represent wire color. Sign 2. The following abbreviations in this manual represent electronic and electrical parts.
Contents FOREWORD .......................................................................................................................... I Safety Instruction ................................................................................................................... II I Necessary Tool for Maintenance and Repair ................................................................... III II Signs and Abbreviations in this manual .........................................................................
1. PS-P61 Specifications Product Staple and Punch Unit for QC-P8/P10 Integrated Model QC-P8, QC-P10 Jobs A4 : Corner Staple, Top Staple, and other Side Corner Staple A3: Corner Staple NOTE - Only corner staple can be done with optional punch. - Two hole punch (option) can be performed only on A4 size. Sheet Size with Operation Panel A4 and A3 NOTE - Sheet size must be within +,-0.5 mm. Sheet Size Width : Maximum 298 mm (11.8") Minimum : 182 mm (7.
2. Operation Overview 1. Pile sheets into bins and turn on power switch. - Staple unit will be reset if staple unit is not at home position before power is on. - LED conditions of operation panel Jog Guide Illuminates at the current position. Not illuminates when irregular sheets are used. Staple Mode Illuminates at the angled side staple position. Punch Not illuminates. Jog Time 1 time lamp illuminates. 2. Press option button on collator. - Option LED illuminates. - Gate in collator moves. 3.
3. Sheet Flow Jog Guide 1 Forward Roller Gate Transport Unit Transport Rollers Delivery Roller Staple Unit Sheet Feed Sensor B4 Stopper Receiving Tray Sheet Jog Sensor Transport Belt Jog Guide 2 Stopper Sensor Stopper A. Corner Staple with A4 and A3 Sheet Size (8.5" x 11"/11" x 17") 1. 2. 3. 4. 5. 6. 7. A set of collated sheets are delivered to transport unit. A set of sheets are transported by transport rollers and pass sheet feed detector.
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5. Sensors and Electronic Parts Descriptions S/N 001001 to 099001 Motor Driver Transport Belt Motor Transport Unit Motor Brake S/N 002901 to 008917 Transport Unit Open Sensor Power Supply Box (Switch, Power Supply (5 V and 24 V), Breakers) Clutch Sheet Feed Sensor Punch Unit (Motor and Reset Sensor) Staple Unit (Motor, Reset Sensor and No Staple Sensor ) Pulse Sensor Door Open Sensor Switch Stopper Sensor Jog Solenoid 1 Sheet Jog Sensor Full Tray (Receiver) P.C.B.
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8. Troubleshooting A. Staple position (top staple) varies by more than 10 mm. (Cause) Delivery roller does not lower enough and not deliver a set of sheets. Transport belt is dirty. Clearance between clutch and brake gets wider. (Remedy 1) Adjust delivery roller so that it lowers enough. - Adjust solenoid so that delivery roller touches transport belt and spring is compressed about 1 mm when solenoid activates. (Remedy 2) Clean transport belt with alcohol soaked cloth.
8. Troubleshooting E. When no staple/staple trouble lamp illuminates. (Cause 1) Out of staples. (Remedy 1) Refill staples. (Cause 2) Staple unit head is not set on the proper position. (Remedy 2) Press eject button to reset staple unit. F. When no staple/staple trouble lamp flashes. (Cause) (Remedy) Staple unit is locked because of Turn off power switch of collator, then open staple staple jam. cabinet and remove jammed sheets or staples.
8. Troubleshooting J. When sheets are delivered without stapling. (Collating stops.) (Cause) Collated sheets are not jogged neatly. (Remedy 1) Open staple cabinet and check whether jog guide is positioned to sheet size properly. (Remedy 2) Straighten curled sheets, and fan them well. (Remedy 3) Press jog switch and select 2-time jog. K. When circuit breaker trips. (Remedy) Turn off power switch of collator. Check inside of collator for obvious problems such as jammed sheets.
9. LED and Connector Descriptions on P.C.B. CON8 CON10 L19 L18 L17 CON1 CON5 CON3 CON9 L5 L6 L7 L2 L1 CON12 CON7 L16 CON6 CON4 L15 L14 L13 CON2 CON11 L12 L11 L10 L9 Control P.C.B. QPW457 L8 LED Indication L1 Staple Reset Position Illuminates at the reset position. L2 No Staple Illuminates when staples remain in cartridge. L5 Punch Home Position Illuminates at the home position. L6 No Starting PS-P61 Illuminates when PS-P61 cannot start.
CON7 CON3 CON5 CON6 CON4 CON2 CON1 B4 Stopper Solenoid Collator Connecting Cable Indication P.C.B. Transport Roller QPW 457 Punch unit Stopper Solenoid CON7 CON8 CON1 CON5 CON3 CON9 Sheet Jog Solenoid 1 Staple Cabinet Rear Cover Open Sensor Sheet Jog Solenoid 2 CON12 Stopper Sensor CON10 12 Sheet Jog Sensor Trans. Belt Motor Trans.
CON7 CON3 CON5 CON4 CON6 CON2 CON1 B4 Stopper Solenoied Collator Connecting Cable Indication P.C.B. Transport Roller Punch Unit QPW457 Motor Driver P.C.B. Stopper Solenoid CON7 CON8 CON1 CON5 CON3 CON9 Sheet Jog Solenoid 1 CON12 Sheet Jog Solenoid 2 CON10 13 Staple Cabinet Rear Cover Open Sensor Sheet Jog Sensor Stopper Sensor Trans. Belt Motor CON6 CON4 Counter Pulse Sensor (Sheet) CON11 Full Tray Sensor (Receiver) Staple Home Position Sensor Pulse Sensor (Staple) Trans.
B5 Longer Edge Size Sensor B5 Shorter Edge Size Sensor A4 Longer Edge Size Sensor A4 Shorter Edge Size Sensor B4 Longer Edge Size Sensor B4 Shorter Edge Size Sensor A3 Longer Edge Size Sensor A3 Shorter Edge Size Sensor 12. Panel Sensor Line Diagram To Control P.C.B. QPW457 CON7 CON3 CON5 CON4 CON6 CON2 CON1 Indication P.C.B.
13. Staple Unit Inside Line Diagram R 1 7 2 3 8 9 4 5 10 6 Ground for Staple G 11 12 W G V D H No Staple Motor O B Reset Unit P.C.B.
14. Transport Belt Motor Driver Wiring Function Select Switch Applied Serial Number : S/N 001001 or up CN2 CN1 4321 Transport Belt Motor To Control P.C.B. CN1 To Transport Belt 1 Green 2 3 4 5 6 Black Blue Red Yellow White CN2 S/N099999 or before To MotorTo Control P.C.B.
Noise Filter SUP-B3G-ER Receptacle WCF1041B G3NE-205T-DC5V S S R L C A 1 0 0 S - 2 4 NRF110-2A 17 NRF-110-3A Power Supply L C A 1 0 S - 5 Power Supply +24V 3 +5V +24V COM 4 1 +24V COM 5 5V COM Remote + 6 2 Remote - 7 15.
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19 No Staple Monitor Punch Staple Sheet Feed Motor Transport Belt Sheet Jog Solenoid 2 Sheet Jog Solenoid 1 Stopper Solenoid Sheet Hold Solenoid Stopper Sensor Sheet Jog Sensor Sheet Feed Sensor Staple/Punch No Starting PS-P61 Collating Error In Collating 500mS Side Staple Correct Function About 900mS About 250mS 700mS 500mS Unneatly Jogged Sheets / Option Error 300mS 300mS 700mS 700mS 700mS 300mS 700mS 300mS 6-second Output Unneatly Jogged Sheet Check Jogged Sheet Check Unn
20 B4 Stopper Clutch No Staple Monitor Punch Staple Sheet Feed Motor Transport Belt Sheet Jog Solenoid 2 Sheet Jog Solenoid 1 Stopper Solenoid Trans. Roller Solenoid Stopper Sensor Sheet Jog Sensor Sheet Feed Sensor No Starting PS-P61 In Collating 500mS 500mS Top Staple Correct Function About 250mS When staple lock timer is not reset in one second or punch is not reset in two seconds, each motor stops and nostaple monitor flashes. No staple monitor illuminates.
21 700mS B4 Stopper No Staple Monitor Punch Staple Sheet Feed Motor Top Staple Correct Function About 250mS The timing is different according to sheet size. 500mS No Starting Output When staple lock timer is not reset in one second or punch is not reset in two seconds, each motor stops and nostaple monitor flashes. No Staple monitor illuminates.
20. Timing Chart 3 (Applied Serial Number : S/N from 002901 to 008917) In Collating Sheet Feed Sensor Sheet condition Check Sheet Jog Sensor Stopper Sensor 700mS Trans.
21. Timing Chart 3 (Applied Serial Number : S/N 001001 or up ) In Collating Sheet Feed Sensor Sheet Jog Condition Check Sheet Jog Sensor Stopper Sensor 700mS Trans.
22. Check Mode 1. Staple Unit Check Mode - Turn on power with eject button pressed. - Every time eject button is pressed, staple works. - Lock sensor works during check mode. If staple lock continues for more than 1 second, staple motor stops and staple trouble lamp on monitor flashes 2. Punch Unit Check Mode - Turn on power with eject button pressed. - Press staple mode switch to select "corner staple 0˚". - Every time eject button is pressed, punch works.