Guillotines IDEAL 4860 IDEAL 5260 IDEAL 6660 EN Operating Instructions
• Safety precautions • IDEAL 4860 • IDEAL 5260 • IDEAL 6660 DE EN FR NL IT ES SV FI NO PL RU HU TR DA CS PT EL SL SK ET ZH Bitte lesen Sie vor Inbetriebnahme der Maschine unbedingt diese Betriebsanleitung und beachten Sie die Sicherheitshinweise. Die Betriebsanleitung muss jederzeit verfügbar sein. Please read these operating instructions before putting the machine into operation and observe the safety precautions. The operating instructions must always be available.
• Safety precautions • DE EN FR NL IT ES SV FI NO PL RU HU TR DA CS PT EL SL SK ET ZH AR DE EN FR NL IT ES SV FI NO PL RU HU TR DA CS PT EL SL SK ET ZH AR Keine Bedienung durch Kinder! Children must not operate the machine! Pas d‘utilisation par un enfant! Geen bediening door kinderen! Non lasciare utilizzare il tagliacarte a bambini! No dejar que la utilicen los niños! Installera maskinen utom räckhåll för barn! Asentakaa laite lasten ulottumattomiin ! Installer maskinen utenfor rekkevidde for barn! Dzi
• Safety precautions • IDEAL 4860 • IDEAL 5260 • IDEAL 6660 DE Messer nie lose liegen lassen! Messer nur mit Messerwechselvorrichtung oder im Messertransportkasten befördern! (siehe Seite 30 und 32). Warnung! Verletzungsgefahr! EN Never leave the blade unattended! Do not extract or transport the blade without protection! (See page 30 and 32). Danger! Risk of injury! FR Ne jamais laisser la lame sans protections ! Elle ne doit être démontée qu’à l’ aide du dispositif de changement de lame (cf.
• Safety precautions • DA CS PT EL SL SK ET Knivbladet må aldrig efterlades uden opsyn. Forsøg ikke at afmontere eller transportere knivbladet uden beskyttelse! (Se side 30 og 32) FARE! Risiko for legemlig beskadigelse. Nikdy nenechávejte nůž bez krytu. Nikdy nevyjímejte nebo neprepravujte nuz bez ochranného krytu (viz. strany 30 a 32) Nebezpecí! Riskujete zranení Deixar a faca sempre em local seguro! Não retirar ou transportar a faca sem protecção! (Ver pág.
• Safety precautions • IDEAL 4860 • IDEAL 5260 • IDEAL 6660 DE EN FR Keine harten und splitternden Materialien schneiden! Do not cut hard materials or materials which may splinter! La coupe de matériaux trop durs ou risquant des projections est interdite ! NL Snij geen harde materialen of materiaal dat kan splinteren! IT Utilizzare il tagliacarte esclusivamente per il taglio di risme di carta o materiali analoghi! ES ¡No cortar materiales duros o materiales que puedan astillarse! SV Förstör inte hârt mater
• Safety precautions • The machine is designed for cutting stacks of paper to a specified size. This machine is constructed for "one-man operation" only! Warning! Clips or similar damage the cutting blade.
• Safety precautions • IDEAL 4860 • IDEAL 5260 • IDEAL 6660 All components which could endanger the operator are covered by a guard! Operating the machine without safety device is forbidden! (Rear screwed safety guard (A) and panel (B).
• Safety precautions • The cutting action, which is dangerous to the operator,is • protected by a two-handed control system (A) • and safety beam guard (B).
• Safety precautions • IDEAL 4860 • IDEAL 5260 • IDEAL 6660 230V / 10A min 115V / 15A min Connect the power cord to a single phase socket. Ensure free access to mains! When not in use for a longer period switch off. (Main switch to "0").
• Safety precautions • Danger! Blade must always be covered by the pressing bar.
• Installation • IDEAL 4860 • IDEAL 5260 • IDEAL 6660 Remove the stand from the wooden pallet. 4 strong people are required to lift the machine from the pallet and place it on the stand. Secure with 4 screws (A). Put the shelf (B) on the stand. (Parts and tools are in the tool set (C).
• Installation • Tools can be kept in the holder provided .
• Installation • IDEAL 4860 • IDEAL 5260 • IDEAL 6660 Side tables (A), left and right are available as an option (Nr. 9000 528). A Plug into socket. The machine must be connected directly to the socket.
• Operation • It is forbidden to operate the machine if the operating and safety instructions have not been understood. Please check the safety devices are functioning and complete before use. • All covers have to be mounted (A). • Safety beam guard must be mounted (B). • The release for cutting is allowed only if the two-hand safety device is operated at the same time (C) • Safety light beam: The machine stops immediately if anyone reaches into the cutting area (D).
• Operation • IDEAL 4860 • IDEAL 5260 • IDEAL 6660 Position the main switch to "I" (A). Insert the key for the control system and move it to the right (B). The machine is now ready for use. C E T C D Press START (C). Machine will automatically go to the start position. B Bright LEDs illuminate the working area (D).
• Operation • A B Optical cutting line (A) that indicates the exact position of the cut. Blade cuts on the front edge (B) of the light beam. (Only use when no exact cut is required). Position the paper on the backgauge (A) and side lays left or right (B). To move paper stacks, please use the paper knock-up block (C) provided. (Run backgauge to the front for turning the paper stack).
• Operation • IDEAL 4860 • IDEAL 5260 • IDEAL 6660 The clamp moves automatically when cutting is activated. The paper can also be pressed in advance. Clamping and cutting is activated by the actuators (A) on the front table. A The actuator has 2 switching steps: 1. pre-clamping 2.
• Operation • Cutting activation: Press both actuators of the two-handed control system (A) simultaneously and keep pressed until the paper is completely cut. A To interrupt or stop cutting: To interrupt or stop cutting, release both actuators (A) of the two-handed control.
• Operation • IDEAL 4860 • IDEAL 5260 • IDEAL 6660 Operating elements 8 8 two-handed control system A - Safety Pre-clamping and cutting 7 3 switch B - Overload (blade drive/clamp drive/ backgauge drive) 9 1 6 4 5 2 1 C - Backgauge control D - Main switch E - Hand-wheel for backgauge setting F - Key switch G - Backgauge H - Side lay left and right Start machine • Main switch to position "I", insert the key for the control panel and turn to the right.
• Operation • T --.-- --.-- --.-- How to program Memory 3 and 4 to enter the Press the memory button memory platform (3 or 4). Enter the required measurements or overwrite them.Press the button and keep it pressed until an acoustic signal sounds, the measurements have been saved now. W --.-Memory 3 Warning! Before storing or cutting a measurement please check if the correct measurement scale (cm or inch) see above is stored.
• Operation • IDEAL 4860 • IDEAL 5260 • IDEAL 6660 8 8 7 3 9 1 6 4 5 2 1 Cutting activation Warning! • Run backgauge to the front for turning the paper stack • Do not interrupt the upward movement of the blade by performing switching procedures • Wait until the display is green before activating a cut • Blade must always be at the top and be covered by the clamp. Do not touch the blade (see safety information on page 35). Risk of injury! Cutting to specified dimensions • Press MAN.
• Operation • Eject function If EJECT is pressed instead of START , after inserting the measurement , the backgauge will advance forwards so that paper can be removed. Finally the backgauge moves to the last setting. N T L M Multiple cut Memory 1 • Enter the start dimension on the display L • Advance to the measurement with the START M • Push the paper to the backgauge G O • Press multiple cut • Multiple cut sign appears top left together with the value 00.
• Operation • IDEAL 4860 • IDEAL 5260 • IDEAL 6660 T Programming This control system enables you to store 99 programs with 99 programmable steps. One step represents one measurement. After entering the program numbers you are able to change between several program steps with the button j and b. First figure on display = program number. Second figure on display = program step. Smallest cutting measurement: IDEAL 4860 3.50 cm/1.38 inch IDEAL 5260 3.50 cm/1.38 inch IDEAL 6660 2.50 cm/0.
• Operation • T Adapting a program when the printer’s imprint deviates • Press RUN "Load program no." appears • Enter program number 01 ...
• Operation • IDEAL 4860 • IDEAL 5260 • IDEAL 6660 T Eject function program • If a short measurement e.g. 30 cm and then a long measurement e.g. 40 cm is cut at the start of a program then it is wise to insert an EJECT after the first cut so that the paper is pushed to the front. • The EJECT function can be added each time a measurement is entered and ejects before advancing to the next measurement. When the eject function is programmed an "E" appears top right in the display.
• Blade and cutting stick replacement • If the cutting quality decreases: • Check the cutting depth (see page 35). • Check the cutting stick (see page 31). • Replace or grind the blade (see page 27 - 35). The blade cannot be ground if the blade height is less than 83 mm/3,29 inches. A new blade must be used. The blade may only be ground by a qualified supplier or from the manufacturer Krug & Priester, D-72336 Balingen. Danger! Risk of injury! The blade is extremely sharp.
• Blade and cutting stick replacement • IDEAL 4860 • IDEAL 5260 • IDEAL 6660 Turn the blade depth adjustment screw to the left until it stops. (Screwdriver found in tool set (A) or tool holder (B). B Lower the blade by pressing both cutting actuators (1.). Keep one actuator pressed and turn off the main switch (2.). 1. 2.
• Blade and cutting stick replacement • The 3 eccentrics are now exposed and should be turned counter clockwise to position "0" with the special wrench and attachable extension pipe (A) (in the tool set). The slot must correspond to position "0" (B). C A Only IDEAL 4860 Unscrew the blade screws (C) on the right hand side. B Remove the special wrench and turn on the main switch until the blade returns to the home position.
• Blade and cutting stick replacement • IDEAL 4860 • IDEAL 5260 • IDEAL 6660 Position the main switch to "0" (1.) Remove the 2 blade screws on the elongated holes (2.). Then put the blade changing tool (A) into place and fasten it to the blade (3.). 3. A 2. 1. Remove 2 blade screws IDEAL 4860 and 3 blade screws IDEAL 5260, IDEAL 6660 (1.). Loosen the grips (2.) of the blade changing tool (A) lightly and allow the blade to be taken downwards out of the machine (3.).
• Blade and cutting stick replacement • Take out the cutting stick with a small screwdriver. If needed the cutting stick can be turned or exchanged. (The cutting stick can be used eight times). Replacing the cutting stick (not the blade). • Turn the blade adjusting screw (A) to the left until it stops. (Otherwise the first cut will be too deep). • Remove the cutting stick according to top picure. • Turn the cutting stick (the non-used side must be near to the blade) and plug it into the holding bolt.
• Blade and cutting stick replacement • IDEAL 4860 • IDEAL 5260 • IDEAL 6660 Take the exchange blade carefully out of the blade box and screw it to the blade changing tool (A). • Make sure there is a space ot 11 mm or 0.43 inches! (B). • Blade must be covered! (C). Danger! Risk of injury! A 11 mm 0.43 inch B B C C A Place the blade to be exchanged with the blade changing tool (A) mounted (1.), into the blade carrier and push it up to the top and screw it into place with the grips (2.). 1. 2.
• Blade and cutting stick replacement • Lightly tighten 3 (IDEAL 4860 has 2) of the 5 blade screws with washers (1.). Remove the blade changing tool (2.). Lightly tighten the remaining blade screws with washers (3.). Return blade changing tool to tool holder (B). B 1. A 2. Only IDEAL 4860 Lightly screw in the right blade screw with the washer (A) when the blade is lowered. 3. Remove all tools and distribute paper along the entire cutting length (1.). Turn main switch to position "I" (2.). 1. 2.
• Blade and cutting stick replacement • IDEAL 4860 • IDEAL 5260 • IDEAL 6660 Lower the blade by pressing both cutting buttons (1.). Keep one button pressed and turn off the main switch (2.). 2. 1. With the special wrench (A) the 3 eccentrics should be screwed down (3.)until the paper is cut along the entire length of the blade (The blade must remain parallel, not too deep into cutting stick). A 3. A 2. Only IDEAL 4860 Tighten the blade screws (A) on the right hand side.
• Blade and cutting stick replacement • Paper cutting test. If the last sheet or several sheets are not completely cut, gradually turn the knob for blade depth adjustment (A) ¼ turn to the right until the paper is cut along the entire length. Do not set too low as blade will become blunt sooner. Danger by blade replacement! Blade must always be covered by the pressing bar (see picture below at the left).
• Maintenance and cleaning • IDEAL 4860 • IDEAL 5260 • IDEAL 6660 Danger! Disconnect the mains before starting any service work or before removing the cover. Maintenance work may only be performed by trained staff. D Grease the backgauge (A) control weekly with a grease gun. Advance the backgauge as far as possible to the front. (Use non-resinous oil or grease). Grease the remaining parts twice a year (see picture). The main switch must be on "0" (B). Remove lower panel (C).
• Maintenance and cleaning • 8 Safety test The safety regulations are according to the regulations of the country where the cutting machine is operated. The manufacturer recommends a safety check is made every 5 years by an authorised service team.
• Possible malfuntions • IDEAL 4860 • IDEAL 5260 • IDEAL 6660 Machine does not function! Is the machine plugged in? Main switch to position "I"? (A) Control system activated? (B) (Turn key to the right) Release a cut see page 19.
• Possible malfuntions • Machine turns off: • Machine overloaded. Safety button (A) or (B) ejects. (Allow 1 minute cooling time and reset the safety button (A) or (B). • Machine blocked. • Blade is blunt. Eliminate the cause, and push the safety button (A). • Backgauge blocked Safety button (C) ejects. Eliminate the cause, and push the safety button (C).
• Possible malfuntions • IDEAL 4860 • IDEAL 5260 • IDEAL 6660 A Does not cut through the last sheet: • Turn or turn around the cutting stick (A), readjust the blade by means of the blade adjusting knob (B) (see page 35). Poor cutting quality or blade stays in the paper stack. • Change the blade (C) (see pages 27 - 35).
• Possible malfuntions • Display illumination off A • Machine is plugged in? (A) • Main switch on position "I"? (B) • Push in the safety button! (C) • Check the units fuse and the on-site circuit breaker! B After 30 minutes the screen switches to energy-saving mode The screen is reactivated by touching the keypad area .
• Possible malfuntions • IDEAL 4860 • IDEAL 5260 • IDEAL 6660 Motor runs but blade does not move downwards. • Security brake has been activated! Inform the Service Team! None of the above mentioned methods helped to solve the problem: Contact Service Team under • www.ideal.de "Service" service@krug-priester.
• Accessories • Recommended accessories: Blade • Nr. 9000 021 IDEAL 4860 • Nr. 9000 130 IDEAL 5260 • Nr. 9000 025 IDEAL 6660 Cutting stick (6 pieces) • Nr. 9000 022 IDEAL 4860 • Nr. 9000 024 IDEAL 5260 • Nr. 9000 026 IDEAL 6660 Blade changing tool 1 • Nr. 9000 518 IDEAL 4860 • Nr. 9000 512 IDEAL 5260 • Nr. 9000 513 IDEAL 6660 Paper knock-up block 1 • Nr. 9000 521 Side tables left and right • Nr.
• Technical data • IDEAL 4860 • IDEAL 5260 • IDEAL 6660 Technical data: • Power supply: 230V/50Hz/1~, 120V/60Hz/1~ • Cutting height: 80 mm • Leakage current < 3,5mA • Power cord gauge min. 1,5mm2 (230V) • Power cord gauge AWG 12 (20A) (120V) A The exact technical specifications can be found on the technical specifications sticker (A) on the machine. A wiring diagram is found in the electrical switch box. To claim under guarantee, the machine must still carry its original identification label.
• Technical data • This machine is approved by independent safety laboratories and is in compliance with the EC-regulations 2006/42/EG and 2004/108/EG. Sound level information: Sound measurement to EN 13023 : 72,5 db (A) Subject to alteration without notice.
• Technical data • IDEAL 4860 • IDEAL 5260 • IDEAL 6660 Krug + Priester has a certified quality management system according to DIN EN ISO 9001:2008 and a certified environmental management system according to DIN ISO 14001:2009.
DE EN FR EG-KONFORMITÄTSERKLÄRUNG EC-declaration of conformity Déclaration de conformité CE - Hiermit erklären wir, daß die Bauart von - Herewith we declare that - Par la présente, nous déclarons que 4860 5260 6660 GS-ID Nr. 11486001 GS-ID Nr. 11522102 GS-ID Nr. 11655002 UL-ID Nr. 10486001 UL-ID Nr. 10522102 UL-ID Nr.
IDEAL • Made in Germany • • IDEAL Trimmers and Guillotines • • 72336 Balingen • Germany • www.ideal.
