Service manual

1.0 Introduction
3
TABLE OF CONTENTS
1.0 Introduction....................................................................................................................................... 2
2.0 Safety ............................................................................................................................................... 4
2.1 Precautions .................................................................................................................................. 4
2.2 Power Lockout Procedure............................................................................................................ 4
2.3 Warning Label Definitions ............................................................................................................ 5
3.0 Maintenance Guide .......................................................................................................................... 7
3.1 Routine Maintenance ................................................................................................................... 8
3.1.1 Weekly.................................................................................................................................. 8
3.1.2 Monthly ................................................................................................................................. 8
3.1.3 Yearly.................................................................................................................................... 8
3.2 Cleaning....................................................................................................................................... 8
3.2.1 Table..................................................................................................................................... 8
3.2.2 Display Panel........................................................................................................................ 8
3.2.3 Machine Exterior................................................................................................................... 9
3.3 Lubrication.................................................................................................................................... 9
3.3.1 Clamp.................................................................................................................................... 9
3.3.2 Backgauge Leadscrew .......................................................................................................10
3.4 Adjustments ............................................................................................................................... 10
3.4.1 Squaring the Backgauge ....................................................................................................10
3.4.2 Backgauge Accuracy Adjustment....................................................................................... 12
3.4.3 Knife Bar Gib Adjustments .................................................................................................13
3.4.4 Knife Leveling Adjustment.................................................................................................. 14
3.4.5 Backgauge Gib Adjustments .............................................................................................. 15
3.4.6 Leadscrew Collars .............................................................................................................. 16
3.4.7 Line Light Adjustment ......................................................................................................... 17
3.4.8 Front Guard Switch Adjustment.......................................................................................... 18
3.4.9 Knife Up Limit Switch Adjustment....................................................................................... 19
3.4.10 Knife Down Limit Switch Adjustment................................................................................ 20
3.4.11 Backgauge Encoder/Belt Adjustment............................................................................... 21
3.4.12 Re-engaging the Knife Pull-Down Gear ........................................................................... 22
3.5 Troubleshooting ......................................................................................................................... 24
4.0 Parts Lists....................................................................................................................................... 26
4.1 Main Assembly – Backgauge Bracket ....................................................................................... 26
4.2 Main Assembly – Leadscrew ..................................................................................................... 28
4.3 Main Assembly – Knife Drive..................................................................................................... 30
4.4 Main Assembly – Bottom Side Electrical ................................................................................... 32
4.5 Main Assembly – Clamp ............................................................................................................ 34
4.6 Main Assembly – Knife .............................................................................................................. 36
4.7 Main Assembly – Front Shield ................................................................................................... 38
4.8 Main Assembly – Backgauge..................................................................................................... 40
4.9 Main Assembly – Top Side Electrical.........................................................................................42
4.10 Main Assembly – Covers and Labels....................................................................................... 44
4.11 Main Assembly – Accessories ................................................................................................. 46
4.12 Motor and Gearbox Assembly – Sheet 1................................................................................. 48
4.13 Motor and Gearbox Assembly – Sheet 2................................................................................. 49
4.14 Motor and Gearbox Assembly – Sheet 3................................................................................. 50
4.15 Backgauge Assembly .............................................................................................................. 51
4.16 Magnet Assembly..................................................................................................................... 52
4.17 Electrical Power Panel Assembly ............................................................................................53
4.18 Wire Harness Assembly........................................................................................................... 54
4.19 Electrical Schematic................................................................................................................. 56
4.20 Electrical Interconnection Diagram .......................................................................................... 57
4.21 Label – Fuse Replacement ...................................................................................................... 58
4.22 Optional Floor Stand Assembly ............................................................................................... 59