TM PST-6000 SERIES TECHNICAL MANUAL Rev.
TM SOME IMPORTANT NOTES FCC NOTES This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions manual, may cause interference to radio communications. It has been tested and found to comply with limits for a Class A digital device pursuant to subpart J of Part 15 of FCC Rules, which are designed to provide reasonable protection against interference when operated in a commercial environment.
TM TABLE OF CONTENTS OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1 SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1 FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1 MODEL NUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 2 GENERAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1 SYSTEM . . . .
TM PS/2 MOUSE CONNECTOR CABLE . . . . . . . . . . . . . . PCMCIA CONTROL CARD . . . . . . . . . . . . . . . . . . . . . . CACHE MEMORY EXPANSION . . . . . . . . . . . . . . . . . . DRAM EXPANSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . PRINTER: PP-3000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MAGNETIC STRIPE READER . . . . . . . . . . . . . . . . . . . Reader application . . . . . . . . . . . . . . . . . . . . . . . . . . . . Card data format . . . . . . . . . . . . . . . .
TM APPLICATION GUIDES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1 OPERATOR DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CRT MONITOR (FOR PST6000) . . . . . . . . . . . . . . . . . . LCD DISPLAY (12.1” COLOR DSTN) . . . . . . . . . . . . . . CASH DRAWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NVSRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CUSTOMER DISPLAY . . . . . . . . . .
TM SOFTWARE SWITCH OFF . . . . . . . . . . . . . . . . . . . . . . UPS BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTERNAL MODEM CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . PCMCIA CONTROL CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 5 5 5 - 24 25 26 26 HARDWARE DETAILS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1 MAIN BOARD (PST980) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM JUMPER SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . MODIFICATION FOR MSR . . . . . . . . . . . . . . . . . . . . . . Adding an ISO MSR . . . . . . . . . . . . . . . . . . . . . . . . . . LCD CARD (PST033) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 6 6 6 - 11 11 11 12 SERVICE AND SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 1 SERVICE GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OPENING THE KEYBOARD . . . .
TM vi
TM OVERVIEW SCOPE The PST6000 series is a series of fully integrated PC based point-of-sale terminals. This series provides the best performance for point-of-sale systems. This series also provides a powerful programmable keyboard with 112 key-sites of a comfortable size 18 x 22 mm in 8 x 14 matrix and a 6 position control key which is capable of sending answer back codes according to the position of the key.
TM MODEL NUMBERS Customer Display Operator (Cashier) Display OPTIONAL CUSTOMER DISPLAY: PD-2101 or PD-7001 /PD7011 /PD7021 9” monochrome or 10” color CRT DISPLAY PST6000 12.1” color DSTN LCD DISPLAY PST6030 Note: The order for PST6000 will not automatically cover the monitor. The user should order for the 9” monochrome CRT or the 10” color CRT separately. The PST6000 itself is delivered without monitor display but with the monitor tilt/swivel base.
TM GENERAL SPECIFICATION SYSTEM l l l l l l l Meet PC97 requirement CPU speed : Pentium-100 or up 16 MB DRAM (expandable to 192 MB max. option) 2nd level cache memory: 256 KB (512 KB option) 3.5” FDD 1.44 MB Built-in IDE interface supports up to mode 4 and ultra DMA/33 One half-length ISA expansion slot and two half length PCI expansion slots for the model with CRT display. One (PCI) slot will be occupied if the LCD display is used. However, there will be always two I/O windows occupied by the system.
TM OPERATOR DISPLAY CRT display (VGA interface) – for PST 6000 Display Type 9” monochrome CRT 10” color CRT Size 228 mm (9”) diag. 175 (6.9”) * 125 (4.9”) mm Resolution 800 * 600 max. 1024 * 768 max. Position movable range Back & forth: 48mm (1.890”) max. Left to right: 30mm (1.181”) max. Swivel range 90°left, 90°right Tilt angle 20°max.
TM LED COLOR l l l POWER LED: green STANDBY INDICATOR: yellow MSR INDICATOR: dual color (green for good reading, red for invalid reading) SYSTEM POWER ON/OFF CONTROL l One main power ON/OFF push switch hidden inside front door area for direct drive on PSU l One ON switch at right end of front edge of the system l Any position (usually LP) of the 6 position lock can be programmed as the software shutdown control according to POSIFLEX standard UPS SUPPORT (battery option) l Supports system operation for
TM INPUT / OUTPUT PORTS l l l l l l l l l l 1 X LAN port (Ethernet 10 base T and 100 base T) 4 X serial communication ports with COM1 capable of supporting 5 V DC while each of the rest capable of supplying both DC +5V and DC +12V at 1A. Default setting is no DC output for all ports. 1 X parallel port One independent control for a dedicated cash drawer (two cash drawers as option) 1 X VGA display port for PST 6000. 1 X LCD display port for PST6030. Both include UPS supported DC power 1 X 24 VDC / 2 Amp.
TM PROGRAMMABLE KEYBOARD l l l l l l l l l l l l l l l l l Spill-proof construction Extension keyboard wedge connector Transparent key caps over key tops 6 position key switch control, with key extractable at L0 and L1 Security Key lock function locks up whole keyboard port 5 pages of programmable key definitions defined by 6 position key switch 112 sites of fully programmable keys for each page 255 bytes max.
TM ACCESSORIES l l l l l l l l l l l l l l l l USER’S MANUAL: 1 COPY PST LEGEND SHEET IN 4 COLORS SOFTWARE DOCUMENTS FOR PRELOADED DOS ON HDD (NOT BUNDLED FOR DISKLESS MACHINE): 1 SET ELECTRONIC KEY FOR PROGRAMMABLE KEYBOARD : 4 PCS (1 SET) MECHANICAL KEY FOR FRONT DOOR: 2 PCS TRANSPARENT KEY CAPS: FOR SINGLE KEY: 92 PCS FOR DOUBLE KEY: 2 PCS FOR QUAD KEY: 1 PC KEY CLIP FOR REMOVAL OF KEY CAPS: 1 SET POWER CABLE FOR 24 V DC CCBLA-146: 1 PC CABLE FOR CASH DRAWER CONTROL (CCBLA-180 FOR CR-3100 / CR3200) PO
TM OPTIONS CUSTOMER DISPLAY MODEL Number PD2101 PD7001/PD7011.PD7021 Display Media VFD LCD Number of rows 2 2 or 4 Characters per row 20 10 or 20 or 26 Character width (mm) 7.2 8.35 or 17.95 Character height (mm) 11.25 8.35 or 17.95 Character in dot matrix format 5X7 8 x 16, 16 x 16 or 6 x 8 Character color Green (505 nm) Dark blue Horizontal slide (mm) 95 95 Horizontal rotation 360° 360° Inclined viewing angle 14.5°and 30° 14.
TM PS/2 MOUSE CONNECTOR CABLE l CCBLA-233 PCMCIA CONTROL CARD l PST060 CACHE MEMORY EXPANSION l 512 KB DRAM EXPANSION l l ON BOARD 2 SIMM SOCKETS FOR 4MB ea., 8MB ea. AND 16MB ea. EDO DRAM ON BOARD 2 DIMM SOCKETS FOR 16MB ea. EDO DRAM, 32MB ea. AND 64MB ea. SDRAM PRINTER: PP-3000 l l l l l l DOT MATRIX 9 PIN HIGH SPEED BI-DIRECTIONAL FRICTION TYPE 40 COLUMNS FOR 15.4 CPI ACCEPTS PAPER WIDTH 2.25/3/3.
TM MAGNETIC STRIPE READER Reader application Applicable card type ISO 7811 JIS X6302 Card feed method Manual Manual Card feed direction Bi-direction Uni-direction Card feed speed 5 ~ 55 IPS 100-1200mm/sec Read / write function Read only Read only Life of head Approx. 300,000 passes 300,000 passes Error rate Less than 0.5% Less than 0.
TM PST-6000 series Technical Manual 2 - 10
TM RELIABILITY SPECIFICATION l POWER SUPPLY MTBF: 50,000 HRS l MONITOR MTBF: 30,000 HRS l LCD PANEL LIFE EXPECTANCY: 50,000 HRS l LCD BACK LIGHT LIFE EXPECTANCY: 20,000 HRS l FDD MTBF: 30,000 HRS l HDD MTBF: 50,000 HRS l NVSRAM DATA HOLD TIME: 10 YRS l VFD LIFE EXPECTANCY: 30,000 HRS l MSR LIFE EXPECTANCY: 300,000 PASSES l KEY SWITCH LIFE EXPECTANCY: 10,000,000 STROKES l 6 POSITION KEY LIFE EXPECTANCY: 25,000 TIMES PST-6000 series Technical Manual 3 - 1
TM PST-6000 series Technical Manual 3 - 2
TM SYSTEM DEFINITIONS BLOCK DIAGRAM PARALLEL PRINTER PASS THROUGH SERIAL PRINTER UPS BATT. LPT 1 CUSTOMER DISPLAY CR3X00 PS/2 MOUSE USB DEVICE CR3X00 CUSTOMER DISPLAY 24 VDC PST054 COM 1 UPS MGMT (5 VDC) NETWORK USB DEVICE USB 1 CR CR DECODER USB 2 PS/2 MOUSE ETHERNET LAN NVSRAM 32KB DRAM HDD PSU CACHE CPU (12 VDC) (5 VDC, 12VDC) PROGRAMMABLE KEYBOARD MEMORY (8KB) EXT.
TM EXTERNAL KEYBOARD CONNECTOR PIN ASSIGNMENT OF 5 PIN DIN FEMALE CONNECTOR: PIN # DEFINITION 1 CLOCK 2 KEYBOARD DATA 3 NC 4 GROUND 5 +5 VDC LAN PORT PIN ASSIGNMENT OF 8 PIN TELEPHONE JACK: PIN # DEFINITION 1 TD + 2 TD 3 RD + 4 NC 5 NC 6 RD 7 NC 8 NC • This port is defined as 100 base T or 10 base T LAN port. • IRQ 10 is assigned for this port.
TM CRT DISPLAY PORT CONNECTOR l l This port is available in PST6000 DC +12 V is supplied to the monitor through specially designed different pins. « Short circuit will occur if any device other than the designated display is connected to the display port. « The DC supply in this connector is UPS supported. LCD DISPLAY PORT CONNECTOR l l This port is available in PST6030 DC +12 V is supplied to the LCD through specially designed different pins.
TM • COM 1 terminator must be installed when there is no device connected to COM1 port, otherwise the CR port and customer display will not function. • It is definitely inadvisable to connect serial input devices to COM 1 port without thorough investigation. The reason is that some input devices like serial mouse do not provide standard RS232 hardware handshaking signals. In PST systems, both the customer display and cash drawer controller share the COM 1 port.
TM SERIAL PORT COM3 PIN ASSIGNMENT OF 9 PIN D SUB MALE CONNECTOR: PIN # DEFINITION ALTERNATIVE DEFAULT SETTING 1 DCD +12 VDC DCD 2 RX 3 TX 4 DTR 5 GND 6 DSR 7 RTS 8 CTS 9 RI +5 VDC RI • IRQ assigned: IRQ9 • DC supply of this port is UPS supported. Jumper selection: please refer to the description in Hardware details.
TM PARALLEL PORT LPT1 PIN ASSIGNMENT OF 25 PIN D SUB FEMALE CONNECTOR: EPP MODE PIN # SPP MODE 1 - STROBE -WRITE 2 D0 D0 3 D1 D1 4 D2 D2 5 D3 D3 6 D4 D4 7 D5 D5 8 D6 D6 9 D7 D7 10 - ACK INTR 11 BUSY -WAIT 12 PE NU 13 SLCT NU 14 - AUTO FEED -Datastb 15 - ERROR NU 16 - INIT NU 17 - SLCT IN NU 18 GND GND 19 GND GND 20 GND GND 21 GND GND 22 GND GND 23 GND GND 24 GND GND 25 GND GND • IRQ 7 is assigned for this port.
TM CUSTOMER DISPLAY CONNECTOR l l l This port uses COM 1 of the system and data can be passed through to COM 1 connector when proper command is received. The VFD terminator must be installed when there is no customer display connected to this connector, otherwise the COM1 port and the CR controller will not function properly. DC supply to this device is UPS supported. CASH DRAWER CONTROLLER l The cash drawer solenoid input is a 200 msec. grounding signal.
TM 24 VDC CONNECTOR DC supply of this connector is UPS supported. PIN ASSIGNMENT OF 3.5φ DC JACK: PIN # CENTER OUTER DEFINITION +24 VDC GND - +24 VDC PIN ASSIGNMENT OF 3 PIN PLUG TO PRINTER: PIN # 1 2 3 CASE DEFINITION +24 V GND N.C.
TM APPLICATION GUIDES OPERATOR DISPLAY CRT MONITOR (FOR PST6000) The CRT monitor used in PST6000 (VGA port built in on board) can be considered as ordinary PC VGA monitor in application concern. However, the power to the 9” VGA monochrome monitor is supplied through the VGA connector and is UPS supported. Yet, when the monitor used is the 10” color monitor, the AC power is used and is not supported by the UPS function. LCD DISPLAY (12.
TM NVSRAM The NVSRAM in a PST6000 system is installed in the mainboard of the PST system. The basic model of the NVSRAM in a PST system has a memory size of 32 KB and addressed from D0000h to D7FFFh in the memory map. The expanded version of the NVSRAM in the PST system has a memory size of 64 KB and occupies the memory address from D0000h to DFFFFh.
TM CUSTOMER DISPLAY In the following sections, it is assumed that before any command / data given to the customer display, the PST system should have been previously prepared for issuing command to the customer display unit through the following command given under DOS environment: C:\> mode com1 96,n,8,1 (enter) In other words, the protocols in RS-232C communication are listed below: Serial Port Used COM 1 Baud Rate 9600 bps Parity Check none Date Bits 8 Stop Bits 1 As for the data displayed,
TM PD-2101 (VFD DISPLAY) This customer display provides 4 emulation modes for software programming in controlling the display. The emulation mode is defined by adjusting the DIP SW on the back. See Fig. D-1. Rear side of PD-2101 The display is now facing down SW1 Switch ON direction SW2 Fig. D - 1 DIP switch position The relationship between the switch position and the emulation mode is summarized in the following table. However, the switching should only take place at power off.
TM P15 P11 P75 P81 P71 P82 P83 As illustrated in the above drawing, each rectangular dot in the font format shall be identified as P11, P12, …, P15, P21, P22, …, P25, P31, …, P35, …, P71, …, P75, P81, P82, P83. Where “Pn1” means the leftmost dot in the nth row of the dot matrix and “Pn5” stands for the rightmost dot in the nth row. P81 means the round dot to the lower right corner, P82 notifies the tail to form a comma and P83 denotes the under mark. These notations will be used in user defined fonts.
TM Noritake emulation mode Command Name Hex Codes Command Name Hex Codes Reset 1B 49 Cursor on 15 Clear 0E Cursor off 16 05 …… 0D Back space 08 (Horizontal tab) 09 (Line feed) 0A Moving sign Change leading code 06 x1 x2 Set pass through flag 01 Clear pass through flag x1 x2 02 Horizontal tab 11 09 Change font page 1E 0p Vertical scroll up 12 09 Brightness control 1B 4C bb Cursor up/down 11 0A Digit select 1B 48 pp Line feed 12 0A Cursor blinking Rate 1B 54 nn Form f
TM Epson emulation mode (power on default) Command Command Name & Hex Codes Command Name Command & Hex Codes Move cursor left BS 08 Clear display screen CLR 0C Move cursor right HT 09 Clear cursor line CAN 18 Move cursor down LF 0A Specify overwrite mode US MD1 1F 01 US LF 1F 0A Specify mode scroll US MD2 1F 02 home HOM 0B Specify horizontal scroll mode US MD3 1F 03 Move cursor to bottom position US B 1F 42 Set/cancel display screen blinking US E 1F 45 Move cursor to leftmost pos
TM ADM emulation mode (for PD2101ADM only) Control code [+ Data / Line #] [+ Carriage return] Control Code Command Name Function Area <0C>h Clear Display Line 1 +Line 2 <0D>h Carriage Return End of Command <0E>h Write Line 1 Line 1 <0F>h Write Line 2 Line 2 <10>h Write Decimal Point Line 1 <11>h Blink Line Line 1 or Line 2 <12>h Clear Blink Line 1 or Line 2 <1E>h Write Field 1 Left 8 characters of Line 2 <1F>h Write Field 2 Right 8 characters of Line 2 PST-6000 series Technica
TM PD-7001 (LCD DISPLAY) NOTE : CARE SHOULD BE TAKEN NOT TO SEND ANY UNDEFINED CONTROL OR COMMAND CODES TO THE DISPLAY MODULE AS THIS MAY CAUSE A SOFTWARE MALFUNCTION OR EVEN SHUTDOWN OF THIS CUSTOMER DISPLAY. SWITCH SETTINGS ON CONTROL BOARD JP2 U5 U4 U2A U1 JP 1 J3 U6 U2 J4 PD700CPU 1 2 3 SW1 & SW2 for power on default emulation mode SW2 OFF SW1 ON OFF EPSON 2 X 20 NORITAKE 2 X 20 ON EPSON 4 X 26 N.A. (see NOTE) OFF ON SW3 NO LOGO AT POWER-ON SHOW LOGO AT POWER-ON J4 N.A.
TM EPSON MODE -- 2 LINES X 20 CHARACTERS Command Name Code BS Move cursor left <08>h HT Move cursor right <09>h LF Move cursor down <0A>h HOM + Move cursor to home position <0B>h CLR + Clear display screen <0C>h CR Move cursor to left-most position <0D>h CAN Clear cursor line <18>h ESC % Set/cancel user-defined character set <1B>h <25>h n = 1 : set n = 0 : cancel ESC & Define user-defined character (* Max.
TM EPSON MODE -- 2 LINES X 20 CHARACTERS (CONTINUED) Command Name ESC C Select cursor ESC R Select international character set ESC t Select character code table US MD1 US MD2 US MD3 US LF US CR + Specify overwrite mode Specify vertical scroll mode Specify horizontal scroll mode Move cursor up Move cursor to the right-most position US $ Move cursor to the specified position US : US @ US B US E US ^ Code <1B>h <43>h n = 0 : cursor invisible + n = 1 : cursor visible <1B>h <52>h <1B>h <74>h <
TM NORITAKE MODE -- 2 LINES X 20 CHARACTERS COMMAND DESCRIPTION (limitations) Back Space: <08> This command moves the cursor to the left digit. If the current position is the most significant digit (MSD) of the 2nd row, the cursor will move to the least significant digit (LSD) of first row. If the current position is the MSD of the first row, the cursor will not move. Horizontal Tab: <11> <09> This command moves the cursor one digit to the right.
TM NORITAKE MODE -- 2 LINES X 20 CHARACTERS (CONTINUED 1) COMMAND DESCRIPTION (limitations) <0D> Carriage Return: Cursor moves to the current row's MSD position. <0C> Form Feed: Cursor move to the MSD of the 1st row. <1B> <48>
Digit Select: Move cursor to position P, where P is the digit position in hex number. For example. P=00 1st row MSD P=01 1st row 2nd digit P=13 1st row LSD P=14 2nd row MSD P=27 2nd row LSD <15> Cursor On: Cursor On or lighted. <16> Cursor Off: Cursor off.
TM NORITAKE MODE -- 2 LINES X 20 CHARACTERS (CONTINUED 2) COMMAND DESCRIPTION (limitations) <1E>
Change font page + P = 0: page 0 selected P = 1: page 1 selected <01> Set Pass-through Flag Serial Pass-through and Parallel Pass-through pole displays only. Enables the pass- function. All data following the setting of this flag will pass-through the pole display and go to another peripheral device.
TM EPSON MODE -- 4 LINES X 26 CHARACTERS Command BS HT LF HOM CLR CR CAN ESC % ESC & ESC = ESC ? ESC @ Name Move cursor left Move cursor right Move cursor down + Move cursor to home position + Clear display screen Move cursor to left-most position Clear cursor line Set/cancel character set user-defined Code <08>h <09>h <0A>h <0B>h <0C>h <0D>h <18>h <1B>h <25>h n = 1 : set n = 0 : cancel <1B>h <26>h [ … … ]m-n+1 s = 1 , a = 5, n = starting character, m = ending charac
TM EPSON MODE -- 4 LINES X 26 CHARACTERS (CONTINUED) Command Name ESC C Select cursor ESC R ESC t US MD1 US MD2 US MD3 US LF US CR US $ US @ US B US E Code <1B>h <43>h n = 0 : cursor invisible + n = 1 : cursor visible Select international character <1B>h <52>h set <1B>h <74>h h Select character code table + n = 0 : page 0 selected n = 1 : page 1 selected + Specify overwrite mode <1F>h <01>h Specify vertical scroll mode <1F>h <02>h Specify horizontal scroll <1F>h <03>h mode Move cursor up <1
TM PROGRAMMABLE KEYBOARD HOT KEY PROGRAMMING The POSIFLEX programmable keyboard supports the “Hot key programming” method which is most useful in instant modification of a few keys in a preprogrammed keyboard without entering the more sophisticated programming utility. Of course, the user may also use this feature to program through out all 112 keys by 5 pages (LP and L1 to L4) at will.
TM Right after the “Hot key” is released, the user shall press the key to be programmed on the programmable keyboard once to identify which key to be programmed. If the “Hot key” is pressed for the second time or the “Esc” key is pressed prior to the press of the key on the programmable keyboard, this mode will be aborted immediately.
TM operation during the programming, the programmable keyboard will give three beeps to signify the failure of “Hot key programming” and the key content is not changed. If the user pressed the “Esc” key to abort “Hot key programming”, the programmable keyboard will also give three beeps immediately as a response to signify the abort. COMMON PROGRAMMING (KBM.
TM Alt-O -- load key definitions from a disk file Alt-P -- paste the buffer content to key definition Alt-R -- read key definitions from the programmable keyboard Alt-S -- save key definitions to a disk file Alt-T – toggle key-content format between page-wise and column-wise Alt-U -- recover key definition before last change Alt-W -- write key definitions to the programmable keyboard Alt-X -- quit the keyboard programming program any other key stoke -- will be taken as an input in ASCII-code editing mode,
TM Alt-S -- enter a multi-level separator between definitions of different levels. Alt-X -- enter view mode Alt-27 -- enter an “ESC” into the key-content Alt-8 -- enter a “BkSp” into the key-content Ctrl-C -- immediately terminates the programming utility. any other key stoke -- will be taken as an input in ASCII-code editing mode. COMMAND LISTING IN SCAN-CODE EDITING MODE ESC -- leading code to enter scan code of any key after it into key-content, except “ESC” + “F” for utility version since 2.15.
TM Alt-27 -- work like “ESC” as the leading code for scan codes. Alt-8 -- enter a “BkSp” into the key-content Ctrl-C -- immediately terminates the programming utility. any other displayable key stoke -- will be taken as an input in scan-code format.
TM user wants to transfer a file “XXX.tpl”, which was saved before, to the programmable keyboard, he/she should type in following command in subdirectory “POSIFLEX.D”: RWM XXX.tpl (enter) This operation is quite recommended to be performed on a daily basis to ensure the system stability. On the other hand, when the user wants to save the contents of a programmed keyboard, e.g. when he/she newly receives a programmable keyboard, to a file named “YYY.
TM POWER ON/OFF CONTROL EXTERNAL POWER SWITCH This switch is originally an “ON” only power switch. It can be programmed into a power “ON/OFF” switch through software command. To program this switch, the programmer needs to issue the following mentioned commands in the application program to COM1 under the protocol: 9600 bps, parity none, 8 data bits, 1 stop bit. • Change to power on only switch – the command string is <1B> <19> <01> in hexadecimal format.
TM In other words, the two approaches to utilize the software switch off function are: The recommended: Keyboard gives closing command of Application Program Application Program closes itself and gives switch off command System turns the power off The Alternative: Keyboard gives closing command of Application Program and … Application Program closes itself Keyboard gives switch off command at a predefined time System turns the power off UPS BATTERY The optional UPS battery is a maintenance-free lead-acid
TM In the PST6000 series products manufactured since year 1999, there is an additional feature for software awareness of UPS status. This “operating on battery” signal can be obtained through checking the communication status of COM1 at signal DCD provided this signal is not engaged elsewhere. When the system is working on AC power, the DCD signal of COM1 is reset. When the system is working on battery power, the DCD signal of COM1 is set.
TM 5. Choose “IRQ Steering” and make sure the “Use IRQ Steering” checkbox is checked. 6. Look at the “IRQ Routing Status” text box to make sure IRQ steering is enabled. If not, check the “Get IRQ table from PCI BIOS 2.1 call” checkbox. 7. Click OK and exit Device manager. 8. Go into the INF directory (cd c:\windows\inf). Edit the “pcmcia.inf” file. Look for the Ricoh lines: [Ricoh] ;%PCI\VEN_1180&DEV_0466.DeviceDesc%=CARDBUS, PCI\VEN_1180&DEV_0466 9. Remove the semi-colon in front.
TM PST-6000 series Technical Manual 5 - 28
TM HARDWARE DETAILS MAIN BOARD (PST980) PCB LAYOUT JP3 LPT1 CUSTOMER DISPLAY COM1 LAN J1 RJ1 J2 J3 CR1 24V RJ2 J4 5 COM2 COM3 COM4 SLOT1 6 JP54 JP2 JP5 JP7 PSLOT1 PSLOT2 JP4 J6 J5 JP44 JP 10 JP11 RAM/VGA SELECT SIMM1 JP23 JP26 SIMM2 JP24 JP33 JP34 JP25 SDRAM1 JP35 SLOT2 SDRAM2 JP31 JP32 JP9 JP38 JP36 U42 JP37 JP53 JP41 J13 JP52 JP40 J8 J9 JP51 JP29 CPU J10 JP42 J12 LED4 JP30 U49 JP43 JP50 JP8 JP28 JP27 PST-6000 series Technical Manual 6 - 1
TM RAM/VGA SELECT AREA DETAIL JP15 JP12 JP49 JP48 JP46 JP16 JP47 JP45 JP13 JP17 JP14 JP20 JP18 JP19 JUMPERS AND CONNECTORS Position Part Spec Usage COM2 HDR 2x5 CONNECTOR FOR COM2 CABLE COM3 HDR 2x5 CONNECTOR FOR COM3 CABLE COM4 HDR 2x5 CONNECTOR FOR COM4 CABLE J1 D SUB 25 F PRINTER PORT CONNECTOR J2 D SUB 9 M COM1 CONNECTOR J3 RJ45 JACK LAN CONNECTOR J4 2.5/5.
TM Position Part Spec Usage JP13 HDR 1x3 DRAM BANK0 SELECT JP14 HDR 1x3 DRAM BANK0 SELECT JP15 HDR 1x3 DRAM BANK0 SELECT JP16 HDR 1x3 DRAM BANK0 SELECT JP17 HDR 1x3 INTERNAL VGA SELECT JP18 HDR 1x3 INTERNAL VGA ID SELECT JP19 HDR 1x3 INTERNAL VGA SELECT JP20 HDR 1x3 INTERNAL VGA SELECT JP23 HDR 1x2 RESERVED JP24 HDR 1x2 RESERVED JP25 HDR 1x2 INTERNAL VGA SELECT JP26 HDR 2x3 IDE1 LED:3-4; IDE2 LED:5-6 JP27 HDR 1x2 STB LED JP28 HDR 1x2 ON/OFF SWITCH JP29 HDR 1x4
TM Position Part Spec Usage JP47 HDR 1x3 DRAM BANK0 SELECT JP48 HDR 1x3 DRAM BANK0 SELECT JP49 HDR 1x3 DRAM BANK0 SELECT JP50 HDR 2x3 CPU TYPE SELECT (separate VCORE & VIO) JP51 HDR 2x4 CPU VCORE ADJUST JP52 HDR 1x2 CPU TYPE SELECT (set VIO) JP53 HDR 1x2 CPU TYPE SELECT (set VIO) JP54 HDR 2x3 CUSTOMER DISPLAY HANDSHAKING SELECT PSLOT1 SLOT 128 PCI SLOT PSLOT2 SLOT 128 PCI SLOT RJ1 10 PIN JACK VFD CONNECTOR RJ2 RJ11 JACK CR CONNECTOR SDRAM1 SOCKET-168 DIMM SOCKET BANK0
TM CPU VCORE ADJUST JP51 STATUS VCORE for CPU All Open 2.0 V 1 – 2 short 2.1 V 3 – 4 short 2.2 V 1 – 2, 3 – 4 short 2.3 V 5 – 6 short 2.4 V 1 – 2, 5 – 6 short 2.5 V 3 – 4, 5 – 6 short 2.6 V 1 - 2, 3 – 4, 5 – 6 short 2.7 V 7 – 8 short 2.8 V 1 – 2, 7 – 8 short 2.9 V 3 – 4, 7 – 8 short 3.0 V 1 – 2, 3 – 4, 7 – 8 short 3.1 V 5 – 6, 7 – 8 short 3.2 V 1 – 2, 5 – 6, 7 – 8 short 3.3 V 3 – 4, 5 – 6, 7 – 8 short 3.4 V 1 – 2, 3 – 4, 5 – 6, 7 – 8 short 3.
TM CLOCK RATIO SELECT CPU TYPE P54C P55C AMD-K6 All Open 1.5 3.5 3.5 1 – 2 short 2.0 2.0 2.0 1 – 2, 3 – 4 short 2.5 2.5 2.5 3 – 4 short 3.0 3.0 3.0 1 – 2, 5 – 6 short N. A. N. A. 4.0 1 – 2, 3 – 4, 5 – 6 short N. A. N. A. 4.5 3 – 4, 5 – 6 short N. A. N. A. 5.0 5 – 6 short N. A. N. A. 5.5 JP36 STATUS EXAMPLE CPU JUMPER SETTINGS JUMPER JP11 JP36 JP37 JP38 JP50 JP51 JP52 JP53 CPU Pentium-100 Open Open Open Open 1-3,2-4 1-2,5-6.
TM DRAM BANK SELECT BANK0 SET TO JUMPERS SDRAM1 SIMM1+SIMM2 JP15 1 – 2 short « All Open JP49 1 – 2 short « 2 – 3 short JP12 1 – 2 short « All Open JP46 2 – 3 short « 1 – 2 short JP48 2 – 3 short « 1 – 2 short JP47 2 – 3 short « 1 – 2 short JP16 1 – 2 short « All Open JP13 1 – 2 short « All Open JP45 2 – 3 short « 1 – 2 short JP14 1 – 2 short « All Open ACCEPTABLE DRAM CONFIGURATIONS DRAM IN ACCEPTABLE CONFIGURATIONS IN COLUMNS SOCKET (WHEN BANK0 SET AT) SDRAM1
TM CACHE SIZE SELECT JP43 STATUS CACHE SIZE « 1 – 2 short 2 – 3 short « 256 KB 512 KB INTERNAL VGA SELECT Internal VGA Disable Enable « JP17 1 – 2 short 2 – 3 short « JP19 2 –3 short 1 –2 short « JP20 2 – 3 short 1 –2 short « JP25 Short Open « JUMPERS INTERNAL VGA ID SELECT JP18 STATUS PCI IDSEL (Factory Setting Not For Change) 1 – 2 short AD30 (Alternative) 2 – 3 short « AD31 (Factory Setting) « CMOS MEMORY SELECT JP41 STATUS CMOS MEMORY « 1 – 2 short 2 – 3 short MEM (
TM COM1 DC SUPPLY SELECT JP2 STATUS COM1 PIN9 1 – 2 short Connected to 5 V « 2 – 3 short Connected as RI « COM2 DC SUPPLY SELECT JP5 STATUS COM2 PIN1 COM2 PIN9 1 – 3, 2 -4 short Connected to 12 V Connected to 5 V 1 – 3, 4 - 6 short Connected as DCD Connected to 5 V 3 – 5, 2 - 4 short Connected to 12 V Connected as RI 3 – 5, 4 - 6 short « Connected as DCD « Connected as RI « COM3 DC SUPPLY SELECT JP3 STATUS COM3 PIN1 COM3 PIN9 1 – 3, 2 -4 short Connected to 12 V Connected to 5
TM PROGRAMMABLE KEYBOARD CONTROL BOARD LAYOUT JP12 JP6 JP15 JP181 J J J J J J 1 1 1 1 1 1 6 0 3 7 5 4 D19 U4 (JP1) JP186 U15 (JP13) 1 2 J11 J6 J7 J12 J8 J9 JP3 2 1 JP185 JP5 CONNECTORS Connector Connect to JP 1 PC AT keyboard JP 3 6 position electronic key-lock JP 6 Membrane through the narrow tongue JP 12 I/O connection (N/A in PST systems) JP 13 PS/2 keyboard JP 15 Membrane through the broad tongue JP 181 Power LED JP 185 MSR head JP 186 MSR LED PST-6000 series Technical Ma
TM JUMPER SETTINGS Jumper Function When shorted When opened J 13 Send code in scan code ASCII by Alt + Num « J 14 ISO Track 1 of MSR enabled « disabled J 15 ISO Track 2 of MSR enabled disabled J 16 ISO Track 3 of MSR enabled « « J 17 Leading/Stop sentinel disabled disabled enabled « The « mark means the default setting for the above items. The Alt + Num function is very important for some non-English language application.
TM LCD CARD (PST033) U 4 U 5 U6 U7 J2 U1 U3 U8 U2 The PST033 is the adapter card that supports the 12.1” LCD display for the LCD type PST systems. This card automatically disables the on board VGA port. The DC power supply to the LCD panel is included in the 50 pin SCSI type connector J2. This connector is designed for the Posiflex 12.1” LCD only and should never be connected to any other device otherwise short circuit damage could happen. This card does not include the cable for COM2 port.
TM SERVICE AND SPARE PARTS SERVICE GUIDE OPENING THE KEYBOARD Whenever there comes to a need for service or maintenance or upgrading, there may be the need for opening the PST system and having an access to the interior of the cabinet. The method to access the interior of a PST system can be divided into following steps: removing the exterior peripherals, opening the programmable keyboard, detaching the rear cabinet and dissociating the required parts/module from the chassis.
TM an intermediate cable of the internally connected KB wedge device if assembled in accordance with the instructions given in the User’s Manual; a four wire cable connecting to the KB CPU board from somewhere near the power supply unit; an intermediate socket connecting to the LED on the programmable keyboard unit. Then the keyboard unit can be taken away and put aside.
TM DWG.
TM DWG. - 3 Lifting the keyboard unit DWG.
TM DETACHING THE REAR CABINET Before detaching the rear cabinet of the PST system, all the external devices should be removed. Disconnect all the connectors in the rear room within back cover. Refer to the installation instructions in User’s Manual (take opposite operation in reverse order) for detaching CRT or LCD display, printer, VFD and if installed, the built-in battery.
TM Screws and washers “L” shaped steel wire DWG. - 5 Turning the “L” shaped wire outward and pull out Hooks inside rear cabinet and notches on chassis Pull the cabinet outward DWG.
TM DWG.
TM SPARE PARTS/MODULE LIST At the last page of this chapter, the assembly drawing of the PST6000 series must have provided the reader of the Technical Manual an idea of the way to access each parts or module for service or upgrading purposes as required in the previous chapter(s).
TM (continued 1) Item Part Number Description 1130 PST053 I/O card for COM2 & VGA 1131 PST033 LCD card w/o COM2 1140 CCBLA-210 COM2 cable to PST053 1150 CCBLA-234 VGA cable to PST053 1160 CCBLA-227 I/O cable for COM2 (to match PST033) 1170 CCBLA-227B I/O cable with plate(COM3, COM4) 1180 A389-4 4MB SIMM module EDO DRAM 1181 A389-8 8MB SIMM module EDO DRAM 1182 A389-16 16MB SIMM module EDO DRAM 1190 A390-16 16MB DIMM module EDO DRAM 1191 A390-32 32MB DIMM module SDRAM 1192 A390-64 6
TM (continued 2) Item Part Number Description 1320 CCBLA-233 PS/2 mouse connector cable 1330 PSTMAINCHASSY Chassis kit 1340 PSTLCKROD L-shape locking stick 1350 PSTSPACR-R Right plastic bracket 1360 PSTSWLEVELA Power switch level with adapter & knob 1370 PSTSWBRKT Power switch level cover 1380 CCBLA-231-1 USB cable 1390 CCBLA-230 UPS battery cable 1400 PST054A6K UPS and USB battery connector board 1410 PSTSPKASSY Speaker with bracket 1420 PSTCHASSISEMI PST EMI kit (must be with item 10
TM (continued 3) Item Part Number Description 1540 CMSRCATRIGE-2 MSR module 2 tracks 1541 CMSRCATRIGE-3 MSR module 3 tracks 1542 CMSRCATRIGE-4A MSR module JIS II PST-6000 series Technical Manual 7 - 11
TM ASSEMBLY DRAWING PST-6000 series Technical Manual 7 - 12
