Service manual

15
2. Carefully remove the Log Set from the rebox.
3. Disconnect LED harness to Log Set (DFI2310 only). Set
Log Set aside (Figure 12).
4. Pull Flicker Rod to the far right, towards the Flicker Motor,
carefully bend the Flicker Rod enough to release the
opposite end from the mounting bracket (Figure 12).
5. Pull Flicker Rod off of the shaft of the Flicker Motor and
set aside.
6. Remove bulb(s) by turning counter-clockwise and replace.
7. Push rubber grommet of Flicker Rod back onto shaft of
Flicker Motor and carefully bend Flicker Rod so as to
insert opposite end back into mounting bracket.
!
NOTE: If Flicker Rod is bent out of alignment, carefully
bend it back to become straight. If Flicker Rod is not
properly aligned, it may cause noise during operation by
rubbing against metal chassis.
8. Follow steps 1 through 3 in reverse order to reassemble
rebox.
Flicker Motor/Flicker Rod Replacement
If the replace was operating prior to servicing allow at least
ve (5) minutes for light bulbs and heating element to cool off
to avoid accidental burning of skin.
Disconnect power before attempting any maintenance or
cleaning to reduce the risk of electric shock or damage to
persons.
Replacement Procedure for:
DFI2309 & DFI2310 MODs ~ to C
1. Remove the two (2) outer Phillips screws on the log grate
at the front of the rebox as shown in Figure 11.
2. Pull the ame assembly drawer out approximately 1½
inches (4 cm), or until it stops.
3. Carefully remove the Log Set from the rebox.
4. Disconnect LED harness to Log Set (DFI2310 only). Set
Log Set aside (Figure 12).
5. Pull Flicker Rod to the far right, towards the Flicker Motor,
carefully bend the Flicker Rod enough to release the
opposite end from the mounting bracket (Figure 12).
6. Pull Flicker Rod off of the shaft of the Flicker Motor and
set aside.
7. Lift ame assembly drawer up and out so that metal
stop tabs clear the front edge of the rebox. Pull the
drawer out as far as possible without causing damage or
disconnection to wires connected at back.
8. Remove the Terminal Block Cover by removing one (1)
Phillips screw from each opposing corner of the cover
(Figure 14).
9. Using a small Phillips screwdriver, loosen all three (3) of
the left side terminals of the Terminal Block.
10. Remove the three (3) Flicker Motor wire leads from the
Terminal Block, noting their original positions.
!
NOTE: Do not misplace Capacitor.
11. Remove the two (2) Phillips screws that attach the Flicker
Motor to the sheet metal. Remove and discard old Flicker
Motor.
12. Ensure rubber spacer remains in place, properly orientate
replacement Flicker Motor and attach to sheet metal using
screws removed in step 11.
13. Insert Flicker Motor wire leads into left side of Terminal
Block as shown in Figure 14. Wire leads from Capacitor
should align with brown and white wires from Flicker
Motor.
WARNING: Improper re-connection of wiring may result
in electric shock, re, or injury to persons. Ensure that
connections to/from Flicker Motor match those of the
respective wiring diagram for the particular model and
MOD level being serviced (pages 7-10).
14. Tighten down screws of all terminals using a small Phillips
screwdriver.
15. Replace Terminal Block Cover using screws removed in
step 8 and follow steps 1 through 7 in reverse order to
reassemble rebox.
!
NOTE: If Flicker Rod is bent out of alignment, carefully
bend it back to become straight. If Flicker Rod is not
properly aligned, it may cause noise during operation by
rubbing against metal chassis.
Replacement Procedure for:
DFI2309 & DFI2310 MODs D
1. Remove the four (4) Phillips screws on the log grate at the
front of the rebox as shown in Figure 13.
2. Carefully remove the Log Set from the rebox.
3. Disconnect LED harness to Log Set (DFI2310 only). Set
Log Set aside (Figure 12).
4. Pull Flicker Rod to the far right, towards the Flicker Motor,
carefully bend the Flicker Rod enough to release the
Figure 14
Terminal Block Cover
Flicker
Motor
Cover
screw
Terminal Block
Capacitor