Operation Manual RAMMAX viper MODEL RX 1510-C/-I/-CI vIBRATORY TRENCH ROLLER (LOMBARDINI LDW 1003) Revision #0 (10/20/10) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
proposition 65 warning Diesel engine exhaust and some of
RX 1510-C/-I/-CI Product identification: Identification: Type: RX 1510 Model: -C/-I/-CI Series number: Production date: Manufacturer: Rammax Maschinenbau GmbH Gutenbergstraße 33 72555 Metzingen Telephone 07123/9223-0 Telefax 07123/9223-50 E-Mail: Service@Rammax.de Germany Customer service: Rammax Maschinenbau GmbH Gutenbergstraße 33 72555 Metzingen E-Mail: Service@Rammax.de Germany Service: Mr. Horst Reusch Spare parts: Mr.
RX 1510-C/-I/-CI Identification: Identification of the machine On transfer of the machine, please complete: Type of machine Series number 01 03 01 Engine type Motor number 12345 02 One of our staff or a dealer will instruct you on use and maintenance of the machine at delivery. For this purpose, it is absolutely necessary to observe the safety instructions and danger warnings. Always indicate the machine series number when ordering spare parts. 72555 Metzingen Tel.
RX 1510-C/-I/-CI General: General information The practical development and construction, as well as the experience of many years in manufacturing vibration trench rollers, guarantee that you have a high-quality and extremely reliable machine.
General: RX 1510-C/-I/-CI Structure of the documentation: Operating and Maintenance Instructions Spare parts list Service and maintenance instructions The machine documentation is divided into 3 individual document groups: • The operating instructions contain: All information necessary for operating the machine.
RX 1510-C/-I/-CI Important notes on the operating instructions: The individual chapters of the operating instructions contain the following topics: Chapter 1: • Description of the machine • Technical data • Features • Accessories Chapter 2: • General safety instructions • Danger area of the machine • Safety equipment • Required qualifications of the operators and of the service staff • Product specific and additional dangers • Specifications for an emergency.
Important notes on the operating instructions: Used font weights/typeface Chapter heading: Arial 14Pt Bold Section heading: Arial 12Pt Bold Subsection: Arial 10Pt Bold Main text: Arial 10Pt Regular Marginal notes and cross references: Arial 10Pt Italic Passages to be observed: Arial 10Pt Bold Action steps for which a strict sequence must be observed are marked by numbers: 1) 2) 3) Subsequent steps of the action steps and results of the actions are marked by arrows: ► ► ► Enumerations are marked
RX 1510-C/-I/-CI Important notes on the operating instructions: Safekeeping and completeness of the operating instructions These operating instructions are a firm component of the machine and must be available for the user of the machine, in order to look up. It must always be kept within reach. No chapter of these operating instructions may be removed. Missing instructions or missing pages - particularly the section "Safety instructions" - must be replaced immediately, if they are lost.
Table of Contents: RX 1510-C/-I/-CI Table of Contents 1. Description of the machine 14 1.1 Important notes on the machine 14 1.1.1 1.1.2 1.1.3 1.1.4 1.1.5 1.1.6 1.1.7 14 15 15 15 15 15 15 1.2 Technical data 17 1.2.1 1.2.2 1.2.3 17 18 20 Main dimensions Turn radius Operating fluids 1.3 Noise and vibration specifications 21 1.4 Equipment of the machine 22 1.4.1 22 1.5 2.
RX 1510-C/-I/-CI 3. 4. Table of Contents: 2.6 Additional dangers 39 2.7 Emergency measures 39 Construction and function 40 3.1 Introduction 40 3.1.1 40 Basic information on soil compaction 3.2 Mechanical construction 40 3.3 Opening and closing of the hoods 41 3.3.1 3.3.2 3.3.3 3.3.4 3.3.5 41 41 41 42 43 Opening the cockpit hatch Turning down the control unit Opening and closing of the engine hood Unlocking and opening the radiator cap Components 3.4 Functional description 43 3.
Table of Contents: 5. Start-up 59 5.1 Safety instructions 59 5.2 Examination before start-up 59 5.2.1 5.2.2 5.2.3 5.2.4 5.2.5 5.2.6 59 60 61 62 63 63 5.3 5.4 6. Checking hydraulic oil level Checking engine oil level Checking cooling water level Checking the contamination degree of the air filter Checking fuel level / Tanking fuel Adjusting address to transmit transmitter signals Starting the machine 65 5.3.1 5.3.2 5.3.3 5.3.4 5.3.
RX 1510-C/-I/-CI 8. Table of Contents: Maintaining the machine 81 8.1 Safety instructions 81 8.1.1 8.1.2 8.1.3 8.1.4 8.1.5 8.1.6 8.1.7 8.1.8 8.1.9 8.1.10 81 81 81 81 82 82 82 82 82 82 General Refuelling fuel Working on the engine Working on electrical system components Working on the fuel system Cleaning work After completing maintenance work Repair Exchanging drums Working on the hydraulic system 8.2 Maintenance plan 84 8.3 Checking engine oil level 85 8.4 Exchanging engine oil 86 8.
Important notes on the machine 1. RX 1510-C/-I/-CI Description of the machine 1.1 Important notes on the machine 1.1.1 Orientation on the machine The most important areas of the machine are described here, in order to facilitate orientation on the machine. Specifications in the text concerning situation and position are based on the following principle: All specifications on situation or position are to be seen from the cockpit in driving direction.
RX 1510-C/-I/-CI 1.1.2 Important notes on the machine Description Our long experience in the development and construction of vibratory trench rollers is the basis for the new development of the infrared and/or cable controlled RX 1510-CI. The enormous degree of operating convenience, which provides both for cable and infrared control, permits the user to make even more flexible use of the machine. The hard-wearing, compact design offers a high degree of security even in the most difficult terrain.
Important notes on the machine RX 1510-C/-I/-CI Verdichtung EG-Konformitätserklärung EC-Declaration of Conformity / Déclaration ”CE” de Conformité Dichiarazione di conformità CE gemäß Maschinen-Richtlinie 98/37/EG, Anhang II A und der Outdoor Richtlinie 2000/14/EG as defined by the Machinery Directive 98/37/EC Annex II A and Noise directive 2000/14/EG conformément à la directive "CE"' relative aux machines 98/37/CE, Annexe Il A et á la directive outdoor 2000/14/EG in conformità alla Direttiva sui Macchi
RX 1510-C/-I/-CI 1.2 Specifications: Technical data 1.2.
Specifications: 1.2.
RX 1510-C/-I/-CI Specifications: RX 1510 drum narrow drum wide Main dimensions Dimensions: Working width: Overall width: Overall length: Overall height: Distance between axles: Drum diameter: Weights: Operational weight: Axle load front: Axle load rear: Static line load: Dynamic line load: mm mm mm mm mm mm 630 630 kg kg kg kg/cm kg/cm 1470 735 735 12 58 850 850 1912 1175 990 525 1530 765 765 9 46 Drive system: Engine/Type: Lombardini LDW 1003 Output: Rotation speed: max.
Specifications: RX 1510-C/-I/-CI Main dimensions Gradeability w. / w/o. vibration: inner: Turn radius outer: 1.2.3 % m m Operating fluids Quantity Fuels: Diesel fuel: RX 1510 drum narrow drum wide 50/60 2,98 2,76 4,25 4,47 l Specification Recommendation DIN 51524-2 HLP 46 ISO 6743-4 HM 46 ISO 6743-6 CKC 46 Fuchs Renolin B15 VG46 23 Hydraulics: Hydraulic oil: l 43 Lubricants: Engine oil: Bearing grease per ACEA E2/B3/A3 API CG-4/SJ MIL-L-2104E KHLPF2R l 2,5 gr approx.
Specifications: RX 1510-C/-I/-CI Quantity Specification Recommendation Use drinkable tap water for making the water/ethylene glycol mixture. Do not use rainwater or distilled water, since this can create foam. The water/ethylene glycol mixture should be used all year round in a concentration of at least 35% by volume. 1.
Equipment: 1.4 RX 1510-C/-I/-CI Equipment of the machine 1.4.1 Variations of the machine/machine types View of the operating unit from the worlplace. RX 1510-C: Articulated trench roller with cable control. Start Stop RX 1510-I: Articulated trench roller with infrared control. RX 1510-CI: Articulated trench roller with infrared and cable control.
RX 1510-C/-I/-CI 1.5 Stowage plan 15.1 Position of the hoods and hatches The machine is equipped with hoods and hinged components in order to be able to access all important parts.
RX 1510-C/-I/-CI Safety instructions 2.
Safety instructions RX 1510-C/-I/-CI 2.1 Representation and meaning of the used safety instructions 2.1.1 Situation-specific safety instructions Situation-specific safety instructions are safety instructions, which directly refer to the following activity or situation. They are represented as follows: DANGER indicates a dangerous situation, which if it is not avoided can result in death or severe injuries.
Safety instructions RX 1510-C/-I/-CI NOTE refers to situations, which can result in damages to property, describes the consequences, if these situations cannot be avoided and indicates possibilities to avoid the damages.
RX 1510-C/-I/-CI 2.1.3 Safety instructions Used symbols Imperative instructions: Symbol: Meaning: Use hearing protection.
Safety instructions RX 1510-C/-I/-CI Prohibitions: Symbol: Meaning: Do not drive on slopes diagonally Do not transport persons Turn engine off in closed areas Do not use steam jets – 28 –
RX 1510-C/-I/-CI Safety instructions Warning signs: Symbol: Meaning: Danger Special specifications and/or imperative instructions and prohibitions, in order to prevent injury to persons or substantial damages to property are marked with the represented pictogram. The appropriate symbol is placed in front, if the source of danger can be indicated accurately Danger of tilting This sign is placed before activities, in which there is the danger of the machine tilting or overturning.
Safety instructions RX 1510-C/-I/-CI Electricity This sign is placed before activities, during which there is the risk of a possibly lethal electric shock. Risk of chemical burns This sign is placed before activities, during which there is the risk of chemical burns by battery acid. Danger of burning This sign is placed before activities, during which there is the risk of burning of the skin by hot surfaces.
RX 1510-C/-I/-CI Safety instructions Risk of being run over Risk of overturning Observe distance to articulated joint Danger caused by pressurised liquids escaping Risk for limbs by rotating belts – 31 –
Safety instructions RX 1510-C/-I/-CI Danger caused by flying around parts Risk caused by inhalation of toxic gases or vapours – 32 –
RX 1510-C/-I/-CI Safety instructions Waste oil disposal/waste oil collecting point Battery disposal/pollutant collecting point – 33 –
Safety instructions 2.2 RX 1510-C/-I/-CI Intended use/Product safety The vibration roller RX 1510 is built according to the state-of-the-art and the recognised safety-related regulations.
RX 1510-C/-I/-CI Safety instructions 2.3.3 Observing danger warnings on the machine • • • Ensure that the safety labels and signs are complete and readable. Observe the rules and abide by them. Immediately renew damaged and illegible safety signs and labels. All signs and labels can be reordered from the spare parts list. The machine may not be used from the time, in which the signs are not clearly recognisable and understandable anymore, until new signs have been attached.
Safety instructions RX 1510-C/-I/-CI Use hearing protection.
RX 1510-C/-I/-CI 2.4 Safety instructions Organisational, personal matters • • • • • • • • • 2.5 Machine operation is only admissible after proper instruction and in observance of this manual.
Safety instructions • RX 1510-C/-I/-CI • The vibration function of the machine causes the soil in the area of the drum to vibrate considerably. Persons should not be exposed to these vibrations. When applying the vibration function, loose material, such as stones and clumps • of earth, can be hurled through the air. Persons, who are in the vicinity of the drum can be hit and injured by these flying around objects.
RX 1510-C/-I/-CI 2.6 Safety instructions • Disconnect the battery before working on electrical system components and cover with insulating materials. • Never insert fuses with a higher amperage or repair fuses. Fire danger! • The machine is operated with Diesel fuel. • When carrying out work on the fuel system, never smoke or expose to a naked flame. Do not carry out welding work on the fuel tank or in the vicinity of unprotected parts of the fuel system.
RX 1510-C/-I/-CI Construction and function 3. Construction and function 3.1 Introduction 3.1.1 Basic information on soil compaction Subsoil compaction is achieved by the constant effect of vertical impact forces. These are created by a rotating exciter shaft. The unequal weight distribution of the exciter shaft cross section displaces the exciter shaft and thus vibrates the drum. These vibrations affect the compressed material vertically and compress it. 3.
RX 1510-C/-I/-CI 3.3 Construction and function Opening and closing of the hoods 3.3.1 Opening the cockpit hatch The cockpit hatch is kept closed by two fixtures made of rubber and two bolts as counterparts. In order to open the cockpit hatch, pull it briefly and jerk it upward. To close it push the cockpit hatch down, until it engages audibly in the fixtures. Always make sure that the hatch is correctly latched before operation.
Construction and function RX 1510-C/-I/-CI Caution When closing the engine hood and there is the danger of crushing fingers and hands! In order to close the engine hood push the support bushing of the gas-filled shock absorber to the cylinder, while pressing the hood downwards. 3.3.4 Unlocking and opening the radiator cap The cooling system is very hot during operation of the machine.
RX 1510-C/-I/-CI 3.3.5 Construction and function Components Front car Rear end Control unit / Cockpit Articulation Underframe Drive unit 3.4 Functional description The drive unit consists of a diesel engine, vibration, and driving pump. It provides the required hydraulic performance for the driving, steering, and vibration functions. The valve block with the integrated control valves guides the output provided by the driving unit to the connected consumers.
Safety and monitoring equipment Safety and monitoring equipment 3.5.1 Shut down yoke The shutdown yoke is attached to the rear of the machine below the operating unit. At the rear end below the mounting of the shutdown yoke is a proximity switch. The shutdown yoke is activated and the proximity switch triggers, if the machine drives against an obstacle. It thereupon sends a signal to the machine controller and the machine can only be driven away from the obstacle in a forward direction.
RX 1510-C/-I/-CI Safety and monitoring equipment Sta rt Sto p max. 20 m 3.5.4 Inclination indicator The machine control is equipped with an inclination indicator. This triggers starting from an inclination angle of 45°. The engine switches itself off in this case automatically. The machine cannot be started as long as the inclination indicator is triggered. Engine oil can penetrate into the combustion chamber, if the machine has tilted over.
Safety and monitoring equipment RX 1510-C/-I/-CI 888888 3.5.7 Automatic switch-off cooling water temperature The machine is equipped with an automatic switch-off. The temperature warning light lights up, if the cooling water temperature exceeds the limit value. The machine is shut down after the warning light has lit up for 4 seconds. 888888 3.5.8 Automatic speed adjustment The machine is equipped with an automatic speed adjustment.
RX 1510-C/-I/-CI 4. Display and operating elements: Display and operating elements 4.1 Introduction The cockpit of the machine is equipped with an electronic display panel. The display panel informs the operator about operating hours, water temperature, oil pressure and malfunctions of the machine. Before initial start-up, Chapter 5 Start-up and 7.Operation must be read.
Display and operating elements: 4.2 RX 1510-C/-I/-CI Warning signals All warning lights light up when switching the ignition on. Troubleshooting is necessary, if one of the warning lights does not light up. If the cause is a defective warning light, this only affects machine safety in as far as a defect will not be indicated by the machine controller and therefore not immediately recognised by the operator. The warning lights extinguish after starting the engine, if there is no malfunction.
RX 1510-C/-I/-CI Display and operating elements: 888888 • Inclination indicator / Oil deficiency shutdown The machine control is equipped with an inclination indicator. This triggers starting from an inclination angle of 45°. The engine switches itself off in this case automatically. The machine cannot be started as long as the inclination indicator is triggered. Engine oil can penetrate into the combustion chamber, if the machine has tilted over. The engine can be damaged, if it is started.
Display and operating elements: Display RX 1510-C/-I/-CI Meaning Lights up: • F F: Stands for function • • • I I: Stands for infrared transmitter. If an operator function is carried out. Always in combination with a numerical value, which represents the function type. (see page 52 Section 4.4.2 Function codes) The operator functions are carried out with active infrared control mode. Always in combination with the display F, for function and a numerical value, which represents the function type.
RX 1510-C/-I/-CI 1 2 3 4 5 6 ▼▼▼▼▼▼ 888888 4.4 Display and operating elements: Code numbers are indicated from position 3 to 6. • Four-digit code numbers are displayed in combination with "F" (function) which respectively stand for a driving or vibration function. The code numbers for "F" (function) and their meaning can be found on page 52. • Four-digit code numbers are displayed in combination with "E" (error/special), which respectively stand for a function error.
Display and operating elements: RX 1510-C/-I/-CI The function keys for vibration with direction of rotation forward, vibration with direction of rotation backwards and fast gear are equipped with a locking function. The key functions remain active until they are actuated again. The respective diode on the key lights up when the function is active. Function key vibration forward, vibration backwards and fast gear in active condition 4.4.
RX 1510-C/-I/-CI Display and operating elements: Example display function: • 100 F H 1100 Driving left forward with vibration forward 1000 Start 4.4.3 FH I I00 Stop Cockpit display with cable control Start / Stop function Control mode Code number: Meaning: F H 4010 "Start" key is activated. ► Starting procedure is initiated. F H 4020 The motor has started. ► Release „Start” key.
Display and operating elements: RX 1510-C/-I/-CI Driving functions Display Executed functions F H 0010 Driving Right forward F H 0011 Driving Right forward F H 0020 Driving Right backward F H 0021 Driving Right backward F H 0100 Driving Left forward F H 0101 Driving Left forward High speed High speed High speed F H 0110 Driving Left forward Right forward F H 0111 Driving Left forward Right forward F H 0120 Driving Left forward Right backward F H 0121 Driving Left forward
RX 1510-C/-I/-CI 4.4.4 Display and operating elements: Infrared transmitter The infrared control is used to operate the machine with infrared control. Solar cells supply the electrical current. Therefore, no batteries are required to operate the infrared transmitter. The infrared transmitter is equipped with freely selectable addresses, in order to transmit the transmitter signal. The machine controller must be set to the same address as the infrared transmitter.
Display and operating elements: 4.4.5 RX 1510-C/-I/-CI Function codes during operation with infrared control The function codes displays in the cockpit are made up of the code numbers for the individual function keys. Adding the code numbers results in the indicated function codes.
RX 1510-C/-I/-CI 4.4.6 Display and operating elements: Cockpit display with infrared control Start / Stop function Characteristic Control mode Code number: Meaning: F I 4010 Toggle switch„Start” is activated. ► Starting procedure is initiated. F I 4020 The motor has started. ► Release toggle switch „Start”.
Display and operating elements: RX 1510-C/-I/-CI Vibration functions Display Executed functions F I 1000 Vibration forward F I 1010 Vibration forward Driving right forward F I 1020 Vibration forward Driving right backward F I 1100 Vibration forward Driving left forward F I 1110 Vibration forward Driving left forward right forward F I 1120 Vibration forward Driving left forward right backward F I 1200 Vibration forward Driving left backward F I 1210 Vibration forward Driving
RX 1510-C/-I/-CI 5. Start-up Start-up 5.1 Safety instructions Only qualified and appropriately trained specialised personnel, with a minimum age of 18 years, may operate the machine. Persons acting under the influence of drugs, medicines or alcohol may not operate the machine. 5.2 Examination before start-up Before putting the machine into service every day or before a long work period, the following checks must be performed. The safety regulations must be observed hereby.
RX 1510-C/-I/-CI Start-up NOTE If it is determined during the daily oil level check that hydraulic oil is missing, immediately examine all aggregates, lines, and hoses for leaktightness and fill up missing hydraulic oil before beginning work. Refilling hydraulic oil: 1) Open HD cap. 2) Fill in hydraulic oil until the fill level is located between the markings. HD 5.2.2 Checking engine oil level OS The dipstick is located on the right side of the engine underneath the cooling water tank.
RX 1510-C/-I/-CI Start-up CAUTION Danger of burning! The engine and its detachable parts are hot during and immediately after operation. Before touching the engine or the detachable parts first allow these to cool down. 2) 3) 4) 5) 5.2.3 Pull the dipstick out. Wipe the dipstick with a dry, fibre-free rag. Insert the dipstick up to the stop in its fixture. Pull the dipstick out again and read the oil level. ► The oil level should be between the two markings.
Start-up RX 1510-C/-I/-CI 1) Open the engine hood. 2) The unlocking screw is to the right above the radiator. Unscrew this. ► The radiator cap opens. The filler opening of the radiator is located under the radiator cap. 3) Open the radiator cap. 4) Completely fill the radiator with coolant (Observe mixing ratio antifreeze/water ► see page 20 Subsection 1.2.3 Operating fluids). 5) Close radiator cap. 6) Close radiator hatch. 5.2.
RX 1510-C/-I/-CI 5.2.5 Start-up Checking fuel level / Tanking fuel KA The sight glass for the examination of the fuel level is located under the operating panel. KA TD The operating panel must be folded back, in order to refuel. Fuelling procedure: 1) Open the tank lid TD . 2) Put the tank lid cap with the top downwards on a clean surface. ► This prevents dirt particles accumulating on the bottom of the tank lid cap and thus getting into the fuel tank. WARNING Fire danger! Fuels are extremely flammable.
Start-up RX 1510-C/-I/-CI (only for machines with infrared control) Setting the transmitter address on the machine controller: 1) Fold the operating panel back. SM 2) Remove the plug SM from the machine controller with a screwdriver entfernen. 3) Set in the required address by turning the arrow with a screwdriver. Setting the transmitter address on the infrared control: Remove the plug „SI“ from the infrared control with a screwdriver entfernen.
RX 1510-C/-I/-CI 5.3 Start-up Starting the machine The machine only reacts to the control mode with which your engine was started. The machine only reacts to control impulses of the manual control, if the engine has been started with the manual control. The machine only reacts to control impulses of the infrared control, if the engine has been started with the infrared control. An exception is starting and shutting down the machine. This is also always possible with the ignition key.
Start-up RX 1510-C/-I/-CI 5.3.2 Stand-by mode The machine reverts to the standby mode, if it is not started within 30 seconds. The machine can nevertheless be started in this state with one of the control modes or with the ignition key. . No display active. Only the decimal point flashes. Stand-by : NOTE A low current always flows in the "Standby" mode.The ignition lock serves as battery disconnection switch.
Start-up RX 1510-C/-I/-CI NOTE The ignition start switch has a starter anti-repeat function. The starter is not activated anymore, if the engine is running. ► At the most 15 seconds continuous starting and in between breaks of approx. 1 minute. ► Identify and repair cause of malfunction (malfunction table), if the engine should not start. Code „F 4020” lights up: The motor has started. ► Release ignition key. The ignition key returns automatically to „Ignition position 1”.
RX 1510-C/-I/-CI Start-up NOTE The ignition start switch has a starter anti-repeat function. The starter is not activated anymore, if the engine is running. ► At the most 15 seconds continuous starting and in between breaks of approx. 1 minute. ► Identify and repair cause of malfunction (malfunction table), if the engine should not start. Code „FH 4020” lights up: The motor has started. ► Release „Start” key.
Start-up RX 1510-C/-I/-CI NOTE The ignition start switch has a starter anti-repeat function. The starter is not activated anymore, if the engine is running. ► At the most 15 seconds continuous starting and in between breaks of approx. 1 minute. ► Identify and repair cause of malfunction (malfunction table), if the engine should not start. F I 40 I0 F I 4020 The following code is displayed after starting: „F I-00”. The machine waits for infrared control commands and is ready for use.
Start-up 5.4 RX 1510-C/-I/-CI Switching machine off 5.4.1 Switching the machine off at the ignition lock ► Turn the ignition key to position "0". The following code is displayed: „F 4100”. The LEDS for generator and oil pressure drop are active. The stop procedure is initiated. F 4 I00 0 Stop procedure ► Code „F 4200” is displayed, if no further signal is received from the generator and from the oil pressure sensor. F 4200 ► End of the stop procedure. „F 4300” is displayed.
RX 1510-C/-I/-CI 5.4.2 Start-up Switching the machine off with the manual control device ► Press the "Stop" key on the manual control. ► The following code is displayed: „FH 4100”. The LEDS for generator and oil pressure drop are active. The stop procedure is initiated. Start FH 4 I00 Stop Stop procedure ► Code „FH 4200” is displayed, if no further signal is received from the generator and from the oil pressure sensor. FH 4200 ► End of the stop procedure. „FH 4300” is displayed.
Start-up RX 1510-C/-I/-CI 5.4.3 Switching the machine off with the infrared control device ► Move the toggle switch "Start-Stop" on the infrared control from the switch position "Neutral" to the right to switch position "Stop". CAUTION The transmitter is ready for use as long as the toggle switch "Start-Stop" is in the switch position "Neutral". ► Always turn the transmitter off by switching the toggle switch to "Stop" during breaks and after finishing work. ► The following code is displayed: „F I 4100”.
RX 1510-C/-I/-CI Operation: ► End of the stop procedure. „F I 4300” is displayed. The operating hour meter is secured. The machine shuts down. Restarting is only possible after the end of this stop sequence. F I 4300 6. Using the machine 6.1 Safety instructions 6.1.1 General • • • • • • • • • • • • • • Only qualified and appropriately trained specialised personnel, with a minimum age of 18 years, may operate the machine.
Operation: RX 1510-C/-I/-CI 6.1.2 Before operating the machine • • • • • 6.1.3 Make sure that: The fill levels of the operating fluids, hydraulic oil, coolant and engine oil are at a sufficient level. All safety equipment is working. All control elements and display elements are working. No persons or objects are in the danger zone. The transport protection has been released.
RX 1510-C/-I/-CI Operation: 3) Depending upon required compaction force, switch the large or small vibration on. Start Start Stop Stop 4) Drive over the area to be compacted several times, until it is completely compacted. 5) After completing the compaction work drive the machine to a level area where it is not an obstacle. 6) Stop the engine. If the machine is parked on a slope, safeguard it with chock blocks.
Operation: 6.2 RX 1510-C/-I/-CI Parking the machine If possible, park the machine on a level ground. Parked machines which could represent an obstruction must be safeguarded by clearly identifiable measures. WARNING Safeguard the machine before leaving against use by unauthorised persons. ► Withdraw ignition key! ► Lock doors and flaps! ► Always attach chock blocks when turning the machine off on slopes.
RX 1510-C/-I/-CI 7. Loading and transporting the machine Loading and transporting the machine 7.1 Safety instructions 7.1.1 General • • • • • • • 7.1.2 Only qualified and appropriately trained specialised personnel, with a minimum age of 18 years, may participate in loading the machine. Persons acting under the influence of drugs, medicines or alcohol may not may not be involved in loading the machine. The maximum total weight of the transport vehicle may not be exceeded.
RX 1510-C/-I/-CI Loading and transporting the machine 7.2 Using the transport protection 1) Straighten the articulated steering of the machine. ► The transport lock cannot be applied, if the machine has not been aligned straight. 2) Loosen K knurled screw. 3) Withdraw S split pin 4) T Fold out transport protection. 5) Secure transport protection T and bracket BL with the previously loosened split pin S . 5) Screw screw K for storage back into the thread.
RX 1510-C/-I/-CI 7.3. Loading and transporting the machine Loading the machine with ramps The machine can be loaded by driving over a suitable ramp. Do not thereby exceed the maximum climbing ability of the machine. 50% max. 7.4 Loading the machine with hoisting gear The transport protection must be applied before loading with hoisting gear. Only hoisting gear with a carrying capacity of at least 2000 kg may be used to load the machine. The machine may only be lifted at the intended transport eyebolts.
Loading and transporting the machine 7.5 RX 1510-C/-I/-CI Securing the machine for transport 1) Check whether the transport protection is applied. ► If not, apply the transport protection. 2) Check whether the shutdown yoke is in the transport position (activated). ► If the shutdown yoke is not in the transport position, then press it downwards to the chassis of the machine and secure it with the retaining band SB . 3) Put the chock blocks UK on both sides of the machine centrically under the drums.
RX 1510-C/-I/-CI 8. Maintaining the machine Maintaining the machine 8.1 Safety instructions 8.1.1 General • • • • • • • • 8.1.2 Maintenance work may only be performed by suitably qualified and trained personnel. Keep unauthorised persons away from the machine. Never carry out maintenance work on a moving machine or with the engine running. Turn the engine off and withdraw the ignition key before carrying out maintenance work. Wherever possible, park the machine on a firm and even surface.
Maintaining the machine RX 1510-C/-I/-CI Work on the battery – When carrying out work at the battery, never smoke or expose to a naked flame. – Do not let acid get on to hands or clothes. In the case of injuries by acid rinse with clear water and consult a physician. – Never place any tools on the battery. – Dispose of old batteries in compliance with regulations. 8.1.5 Working on the fuel system • • 8.1.6 No naked flames, no smoking, do not spill fuel.
RX 1510-C/-I/-CI Maintaining the machine • • • • Check the tightness of all connections and screw connections after accomplishing any type of work (on a pressure-free system!!). Hydraulic lines may not be swapped. Hydraulic lines must be visually checked regularly. Immediate replacement of the hydraulic hoses is necessary in the following cases: – Damages to the outer layer up to the inset. (e.g. chafing, cuts). – Embrittlement of the outer layer (cracked formation on the line material).
Maintaining the machine 8.2 No.: RX 1510-C/-I/-CI Maintenance plan Description: Remarks: Page: 82 Every day 9.8 –Check engine oil level – Observe gauge marking 9.10 - Check machine for external damages - Check hydraulic oil level - Visual inspection - Oil level eye 85 9.4 - Check fuel level - Fuel gauge 78 9.13 - Check cooling water level 89 9.
RX 1510-C/-I/-CI 8.3 Maintaining the machine Checking engine oil level The dipstick (OS) is located on the right side of the engine underneath the cooling water tank. The engine has been filled in the factory with engine oil, viscosity class 15W40. If there is the need to change to a different viscosity class (e.g.: permanent extreme outdoor temperatures), the oil must be changed. 1) Park the machine on flat ground.
Maintaining the machine 8.4 RX 1510-C/-I/-CI Exchanging engine oil The engine oil must be exchanged after the first 50 working hours and thereafter every 75 working hours, at the latest after one year. The oil filter must also be exchanged when replacing the engine oil. Only original spare parts may be used, in order to maintain the functional capacity of the diesel engine. WARNING Risk of scalding! Hot engine oil can cause severely scald the skin at contact. ► Wear suitable protective clothing.
RX 1510-C/-I/-CI Maintaining the machine AS C 7) Unscrew OF B oil filter. ENVIRONMENT Leaking lubricating oils pollute the soil! ► Collect leaking engine oil and dispose together with the oil filter in an environmentally friendly manner! ► Do not spill engine oil. ► Collect leaking fuel, do not let it seep into the ground. OF 8) Clean thread with a fibre-free rag. 9) Screw new oil filter in and only tighten by hand. 10) Screw plug C onto the oil drain line again and secure with the B clip.
Maintaining the machine 8.5 RX 1510-C/-I/-CI Checking the contamination degree of the air filter The air filter is located the rear end of the front car, near to the articulation of the machine. The engine hood must be opened, in order to access the air filter. The removable lid of the air filter is accessible on the left side of the machine. 1) Open the engine hood. 2) Loosen fastening clamps on the air filter cover. 3) Remove air filter and check for the degree of pollution. Clean dirty air filters.
RX 1510-C/-I/-CI Maintaining the machine 1) Loosen hexagonal bolt S on the filter holder and remove the fuel filter DF . 2) DF Take off fuel hoses and insert new fuel filter. Exchange fuel hoses, which are leaking or porous. 3) DF Mount the fuel filter in reverse order and check for leaks. DF 8.7 Emptying the fuel tank The fuel can be drained from the fuel tank if necessary. The fuel tank is equipped with a drain hole A for this purpose.
Maintaining the machine RX 1510-C/-I/-CI ENVIRONMENT Leaking fuel pollutes the soil! ► Collect any leaking fuel and dispose of in an environmentally responsible manner together with the fuel filter! ► Do not spill fuel. ► Collect leaking fuel, do not let it seep into the ground. 8.8 Checking hydraulic oil level The sight glass for the examination of the hydraulic oil level is located under the operating panel. The fill level should be within the sight glass.
RX 1510-C/-I/-CI 8.9 Maintaining the machine Hydraulic oil change/ Hydraulic filter change Maintenance work on the hydraulic system is limited to filters and hydraulic tanks. All other aggregates do not require maintenance. The hydraulic pipework should however be examined in regular intervals for leaktightness. Do not spray hydraulic hoses with paint. The hydraulic oil should likewise changed after larger repairs on the hydraulic lines.
Maintaining the machine RX 1510-C/-I/-CI ENVIRONMENT Leaking hydraulic oils pollute the soil! ► Collect leaking hydraulic oil and dispose together with the hydraulic oil filter in an environmentally friendly manner! ► Do not spill hydraulic oil. ► Collect leaking hydraulic oil, do not let it seep into the ground. RF SF V 4) Unscrew the threaded plug S and drain hydraulic oil into the container. 5) Loosen the runback filter RF with a spanner wrench, wrench size 27 and remove.
RX 1510-C/-I/-CI 8.10 Maintaining the machine Checking cooling water level Work may only be carried out on the cooling system when the diesel engine has cooled down. The machine must be parked on a level ground. The cooling water level is examined directly at the radiator. The compensating tank only serves as a buffer in order to take up water during expansion by the thermal effect and keep it in the cooling circuit.
Maintaining the machine 8.11 RX 1510-C/-I/-CI Draining /refilling cooling water DANGER Risk of scalding! The engine extremely heats up the cooling water. The coolant circuit is under pressure. When opening the coolant circuit the pressure can escape suddenly and the hot cooling water can cause severe scalding! ► Never disconnect lines with a running engine. ► Only work on the cooling system after the engine has cooled down. The cooling water can be drained over a hose.
RX 1510-C/-I/-CI 8.12 Maintaining the machine Exchanging drums The machine must be lifted with appropriate hoisting gear, in order to change the drums. The hoisting gear must have sufficient carrying capacity. The machine may only be lifted at the intended transport handles TB . 1) Attach transport protection. KS 2) Insert the hooks of the hoisting gear into the transport handle. 3) Lift the machine as far as necessary to enable convenient working. 4) Disassemble A strippers.
Maintaining the machine Adjusting stripper 8.13 RX 1510-C/-I/-CI NOTE The strippers must be reset or renewed in case of wear. 1) Loosen all three screws on the stripper AS and push stripper toward the drum. ► The distance from stripper to drum must be at least 2 cm. 2) Tighten bolts again. AS 8.14 AS Servicing the battery The battery is located underneath the operating panel. It is maintenance-free according to EN/DIN.
RX 1510-C/-I/-CI Maintaining the machine WARNING Battery acid is extremely caustic and can cause severe chemical burns if touched. ► Do not let acid get on to hands or clothes. ► Immediately rinse the part concerned after contact with acid and consult a doctor. f lfest proo de rütte tiongé rie, vibra proté ry, rie, Batte Batte Batte Checking the water level: 1) Open one of the sealing caps. 2) Check the water level. ► The water level must reach up to the marking.
Tightening torques: 9.0 RX 1510-C/-I/-CI Tightening torques: Tightening torques for bolts with standard metric thread Tightening torques Nm Bolt dimension 8.8 10.9 12.9 3 5 5 M4 Bolt dimension Tightening torques ft-lb 8.8 10.9 12.
RX 1510-C/-I/-CI 10.0 Troubleshooting table Troubleshooting table Fault: Possible cause: Remedy: Engine running, machine does not move! Insufficient hydraulic oil in the hydraulic oil tank. • Check hydraulic oil level • Check the hydraulic system for leaks Engine does not start! Too little fuel in the fuel tank. • Check fuel level and if necessary refill Error codes and meanings Error code: Meaning: Possible cause: FErr 1 An unknown character was received.
Maintaining the machine RX 1510-C/-I/-CI Error codes and meanings Error code: Meaning: Possible cause: Troubleshooting: Err 22 (Only RW 1503) Safety opening is actuated. Safety opening is actuated. Unlatch safety yoke/ deactivate. No further errors or functions can be indicated on the display with actuated safety yoke. Unlatch yoke before beginning work (engine start).
Operation Manual HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave. Carson, CA 90746 Contact: mq@multiquip.com MQ Parts Department Tel. (800) 421-1244 Fax (800) 537-3927 Mayco Parts 800-427-1244 310-537-3700 Fax: 800-672-7877 Fax: 310-637-3284 Warranty Department 800-306-2926 310-537-3700 Fax: 800-672-7877 Fax: 310-637-3284 Service Department 800-421-1244, Ext. 279 310-537-3700, Ext.
