OPERATION AND PARTS MANUAL MODEL QP2E CENTRIFUGAL PUMP (ROBIN EX130D51111 GASOLINE ENGINE) Revision #0 (02/12/09) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
PROPOSITION 65 WARNING PAGE 2 — QP2E CENTRIFUGAL PUMP • OPERATION AND PARTS MANUAL — REV.
NOTES QP2E CENTRIFUGAL PUMP • OPERATION AND PARTS MANUAL — REV.
TABLE OF CONTENTS QP2E Centrifugal Pump Robin EX130D5111 Engine Proposition 65 Warning ........................................... 2 Table Of Contents .................................................... 4 Parts Ordering Procedures ...................................... 5 Safety Information ................................................ 6-9 Specifications/Dimensions (Pump) ........................ 10 Specifications (Engine) .......................................... 11 General Information .............
www.multiquip.com PARTS ORDERING PROCEDURES Ordering parts has never been easier! Choose from three easy options: Order via Internet (Dealers Only): Best Deal! Effective: January 1st, 2006 If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip. com. Order parts on-line using Multiquip’s SmartEquip website! N View Parts Diagrams N Order Parts N Print Specification Information To obtain an MQ Account, contact your District Sales Manager for more information.
SAFETY INFORMATION FOR YOUR SAFETY AND SAFETY OF OTHERS! HAZARD SYMBOLS Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others. Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages.
SAFETY INFORMATION GENERAL SAFETY DO NOT operate or service this equipment before reading the entire manual. The equipment is to be operated by trained and qualified personnel only! The equipment is for industrial use only. This equipment should not be operated by persons under 18 years of age. NEVER operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job.
SAFETY INFORMATION ■ NEVER run engine without air cleaner. Severe engine damage may occur. ■ ALWAYS ensure pump is on level ground before use. ■ NEVER pump volatile, explosive, flammable or low flash point fluids. These fluids could ignite or explode. NEVER pump corrosive chemicals or water containing toxic substances. These fluids could create serious health and environmental hazards. Contact local authorities for assistance. ■ NEVER open the priming plug when pump is hot.
SAFETY INFORMATION REFUELING EMERGENCIES ■ ALWAYS know the location of the nearest fire extinguisher. ■ ALWAYS know the location of the nearest first aid kit. ■ In emergencies, always know the location of the nearest phone or keep a phone on the job site. Also know the phone numbers of the nearest ambulance , doctor and fire department . This information will be invaluable in case of emergency. MAINTENANCE SAFETY ■ NEVER lubricate components or attempt service on a running machine.
SPECIFICATIONS/DIMENSIONS (PUMP) Table 1. Specifications (Pump) Model Type Suction and Discharge Size Maximum Pumping Capacity Max. Lift Max. Head Dry Net Weight QP2E Centrifugal Pump 2.00 in (51 mm) 158 gallons/minute (600 liters/minute) 25 ft (7.62 meters) 115 ft. (35.0 meters) 53 lbs (24 kg) Figure 1. QP2E Dimensions PAGE 10 — QP2E CENTRIFUGAL PUMP • OPERATION AND PARTS MANUAL — REV.
SPECIFICATIONS (ENGINE) Table 2. Specifications (Engine) Model Robin EX130D51111 Air cooled, 4-cycle single cylinder, Type overhead camshaft, gasoline engine Displacement 7.7 cu. in (126 ml) 3/3600 kW/rpm Continuous Output (2.2/3600 HP/rpm) 4.3/4000 kW/rpm Maximum Output (3.2/3600 HP/rpm) Oil Capacity 0.63 quart (0.6 liter) Fuel Unleaded Automobile Gasoline Fuel Tank Capacity 2.8 quarts (2.7 liters) Starting System Recoil Starter Weight 30.9 lbs (14 kg) 11.7 x 13.4 x 12.
GENERAL INFORMATION DESCRIPTION ELEVATION The QP2E Centrifugal Pump is designed to handle all types of clear water applications. It is ideal for residential use such as dewatering basements and swimming pools. Both the suction and discharge ports on the pump use a 2-inch diameter opening, which allows the pump to pump at a rate of approximately 158 gallons/minute (gpm) or 600 liters/minute (lpm). Higher elevations will effect the performance of the pump.
PUMP COMPONENTS Figure 2 shows a typical application using the QP2E centrifugal pump. Please note that this pump is intended for the removal of clean water. Figure 2. QP2E Pump Application 1. Pump — A 2-inch centrifugal pump used in general dewatering applications. Typical dewatering applications consist of dewatering basements and swimming pools. 2. Fill Cap — Prior to operation, the pump casing should be filled with water. Remove this cap to add water to the pump.
BASIC ENGINE 1 10 9 2 8 7 3 6 5 4 Figure 3. Robin Engine Components The engine (Figure 3) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturer's engine manual for instructions and details of operation and servicing. 1. Fuel Filler Cap — Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fill.
INSPECTION BEFORE STARTING Table 5. Oil Type 1. Read safety instructions at the beginning of manual. 2. Clean the pump, removing dirt and dust, particularly the engine cooling air inlet, carburetor and air cleaner. 3. Check the air filter for dirt and dust. If air filter is dirty, replace air filter with a new one as required. 4. Check carburetor for external dirt and dust. Clean with dry compressed air.
OPERATION SETUP 1. Place pump as near to water as possible, on a firm flat, level surface. 2. To prime pump, remove fill cap (Figure 2) and fill pump casing with water. If the pump casing is not filled with water before starting, it will not begin pumping. 3. Attach suction and discharge hoses to the pump. Check that all hoses are securely attached to the pump. Make certain suction hose (Figure 2) does not have any air leakage. Tighten hose clamps and couplings as required. 4.
OPERATION NOTICE The CLOSED position of the choke lever enriches the fuel mixture for starting a COLD engine. The OPEN position provides the correct fuel mixture for normal operation after starting, and for restarting a warm engine. 12. Place the throttle lever (Figure 9) halfway between fast and slow. THROTTLE LEVER FAST SLOW Figure 9. Throttle Lever 13. Grasp the starter grip (Figure 10) and slowly pull it out.
MAINTENANCE PUMP VACUUM TEST CAUTION DO NOT attempt to start the engine unless the pump has previously been primed with water. Severe pump damage will occur if pump has not been primed. To perform the pump vacuum test do the following: 1. Remove the pump fill cap (Figure 2), and fill the pump with water. 2. Start the engine as outlined in the initial start-up section, and wait for the pump to begin pumping. 7. If the vacuum tester gauge indicates a reading below -20 in.
MAINTENANCE NOTICE Figure 11. Pump Vacuum Tester Vacuum test may be performed without water flowing through the discharge port. However, it is recommended to have water flowing to prevent any heat-up. QP2E CENTRIFUGAL PUMP • OPERATION AND PARTS MANUAL — REV.
MAINTENANCE ENGINE MAINTENANCE Perform engine maintenance procedures as listed in Table 6: Table 6.
MAINTENANCE Perform the engine maintenance procedures as indicated below: 2. Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container. DAILY 3. Replace engine oil with recommended type oil as listed in Table 5. Engine oil capacity is 1.16 quarts (1.1 liters). DO NOT overfill. 1. Thoroughly remove dirt and oil from the engine and control area. 2. Clean or replace the air cleaner elements as necessary. 3. Check and retighten all fasteners as necessary. 4.
MAINTENANCE PUMP STORAGE For storage of the pump for over 30 days, the following is required: 1. Drain the fuel tank completely. 2. Run the engine until the fuel in the carburetor is completely consumed. 3. Completely drain used oil from the engine crankcase and fill with fresh clean oil, then follow the procedures described in the engine manual for engine storage. 4. Remove the drain plug from the pump and drain out any water from left in the housing. 5.
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TROUBLESHOOTING Table 7. Engine Troubleshooting Symptom Difficult to start. Fuel is available but no SPARK at spark plug. Difficult to start. Fuel is available and SPARK is present at the spark plug. Difficult to start. Fuel is available, SPARK is present at the spark plug and compression is normal. Difficult to start. Fuel is available, SPARK is present at the spark plug and compression is low. No fuel present at carburetor. Weak in power. Compression is proper and does not misfire.
TROUBLESHOOTING Table 8. Pump Troubleshooting Symptom Pump does not take on water. Possible Cause Solution Not enough priming water in the housing? Add water. Engine speed too low? Increase throttle. Strainner plugged? Clean strainer. Suction hose damaged? Replace or repair hose, and clamps Air leak at suction port? Check that fittings are tight and properly sealed. Pump is located too high above water line? Move pump closer to water. Debris collecting in pump housing? Clean pump housing.
EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. NOTICE The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed. SAMPLE PARTS LIST NO. 1 2% 2% 3 4 PART NO. PART NAME QTY. REMARKS 12345 BOLT......................1 .....
SUGGESTED SPARE PARTS QP2E PUMP WITH ROBIN EX130D51111 ENGINE 1 to 3 units Qty. 2 2 2 1 2 3 3 1 1 P/N Description KIT204 .......................KIT, PUMP 0631211100ASSY .....CAP, FLOODING WITH O-RING 0480350300...............O-RING FLOODING CAP 7204000030...............IMPELLER 2773260308...............ELEMENT, AIR CLEANER 0650140150...............SPARK PLUG 2825011118...............ROPE, STARTER 0430440050...............CAP, FUEL TANK X641360010 ..............
PUMP ASSY. 14 19 32 17 29 6 20 30 18 7 8 15 9 10 21 11 12 13 2 1 4 3 5 16 23 22 33 24 26 28 31 PUMP KIT 25 27 PAGE 28 — QP2E CENTRIFUGAL PUMP • OPERATION AND PARTS MANUAL — REV.
PUMP ASSY. NO. 1 2 3 4 5 6 7% 8% 9% 10% 10% 11 12 13% 14 15 16 PART NO.
ROBIN EX130D51111 ENGINE — CRANKCASE ASSY. PAGE 30 — QP2E CENTRIFUGAL PUMP • OPERATION AND PARTS MANUAL — REV.
ROBIN EX130D51111 ENGINE — CRANKCASE ASSY. NO. 10 30# 40# 50# 75# 80 90 210 220$ 230$ 250 260 270 280 300 700 960 PART NO. 2761010241 0440250200 0600280021 2771501103 0440060020 0401140030 0211140020 2771100221 0440250210 0600250140 27745004J1 2774190103 2776360113 0213160020 0010408350 2771501103 2769900127 PART NAME QTY. REMARKS CRANKCASE CP...............................................1................
ROBIN EX130D51111 ENGINE — CRANKSHAFT, PISTON ASSY. PAGE 32 — QP2E CENTRIFUGAL PUMP • OPERATION AND PARTS MANUAL — REV.
ROBIN EX130D51111 ENGINE — CRANKSHAFT, PISTON ASSY. NO. 10 50 310 320# 350 360 370 380 PART NO. 2762100221 0180140020 2762250110 2772300103 2762330113 27623401H3 2762351117 2152500403 PART NAME QTY. REMARKS CRANK SHAFT CP 1 FLANGE NUT 1 CONNECTING ROD ASSY ...............................1................INCLUDES ITEM W/ # CONNECTING ROD BOLT 2 PISTON PIN 1 PISTON 1 PISTON RING SET 1 CLIP 2 QP2E CENTRIFUGAL PUMP • OPERATION AND PARTS MANUAL — REV.
ROBIN EX130D51111 ENGINE — GOVERNOR ASSY. PAGE 34 — QP2E CENTRIFUGAL PUMP • OPERATION AND PARTS MANUAL — REV.
ROBIN EX130D51111 ENGINE — GOVERNOR ASSY. NO. 10 20 30 40 50 60 70 80 310 340 350 355 435 450 485 PART NO. 2774230123 2774220133 2794270111 2774280123 0031305000 0130060240 0186060020 2774251013 2774330303 2774350203 2774450103 0217060070 2774600202 0023506000 0110060020 PART NAME GOVERNOR LEVER GOVERNOR SHAFT GOVERNOR ROD CP ROD SPRING CLIP BOLT AND WASHER ASSY NUT GOVERNOR SPRING SPEED CONTROL LEVER STOP PLATE WASHER FRICTION WASHER SPEED CONT. BRKT UN SELF LOCK NUT FLANGE BOLT QTY.
ROBIN EX130D51111 ENGINE — CAMSHAFT ASSY. PAGE 36 — QP2E CENTRIFUGAL PUMP • OPERATION AND PARTS MANUAL — REV.
ROBIN EX130D51111 ENGINE — CAMSHAFT ASSY. NO. 10 25 27 34# 35# 37# 38# 150 160 163 166 170 PART NO. 2773160131 2773510103 0240060010 2773860103 2773640103 2773650103 2773870203 2763560111 2773691103 2773710103 2773690203 2773691313 PART NAME QTY. REMARKS CAM SHAFT CP ................................................1................
ROBIN EX130D51111 ENGINE — AIR CLEANER ASSY. PAGE 38 — QP2E CENTRIFUGAL PUMP • OPERATION AND PARTS MANUAL — REV.
ROBIN EX130D51111 ENGINE — AIR CLEANER ASSY. NO. 510 200# 220#$ 250# 260#$ 520# 570 580 PART NO. 2773261110 2773260118 2773260408 2773260208 2773260908 2773260308 0023806000 0110060050 PART NAME QTY. REMARKS AIR CLEANER ASSY ........................................1................INCLUDES ITEMS W/ # BASE CP ...........................................................1................
ROBIN EX130D51111 ENGINE — COOLING, STARTING ASSY. PAGE 40 — QP2E CENTRIFUGAL PUMP • OPERATION AND PARTS MANUAL — REV.
ROBIN EX130D51111 ENGINE — COOLING, STARTING ASSY. NO. 10 20 40 60 61 80 81 220 210 210-1# 210-2# 210-3# 210-4# 210-5# 210-6# 210-7# 210-8# 210-11# 210-49# PART NO. 2765120201 0732005470 0110060030 2775271121 2775270203 0010406160 0110060020 0110060010 2685020130 2705011508 2695012008 2825011118 2615010008 2705012508 2275013108 2275013508 2705026108 2685014518 2275015208 PART NAME QTY.
ROBIN EX130D51111 ENGINE — FUEL TANK ASSY. PAGE 42 — QP2E CENTRIFUGAL PUMP • OPERATION AND PARTS MANUAL — REV.
ROBIN EX130D51111 ENGINE — FUEL TANK ASSY. NO. 10 20 23 30 40 48 60 63 70 90# PART NO. 2766010201 0732005181 2769511103 0430440050 X641360010 0505120020 0023806000 0110060130 2766260301 0561110050 PART NAME QTY. REMARKS FUEL TANK CP 1 LABEL (WARNING) 1 LABEL (MODEL) 1 FUEL TANK CAP CP 1 FUEL FILTER 1 UNION 1 FLANGE NUT 2 FLANGE BOLT 1 FUEL PIPE CP...................................................1................INCLUDES ITEM W/ # HOSE CLAMP 2 QP2E CENTRIFUGAL PUMP • OPERATION AND PARTS MANUAL — REV.
ROBIN EX130D51111 ENGINE — CARBURETOR ASSY. PAGE 44 — QP2E CENTRIFUGAL PUMP • OPERATION AND PARTS MANUAL — REV.
ROBIN EX130D51111 ENGINE — CARBURETOR ASSY. NO. A 1# 2# 3# 5# 8# 11# 12# 14# 15# 16# 17# 18# 19# 20# 22# 24# 28# 40# 41# 44# 45# 79# 144# 300# 302# 303# 325# 327# 224 540 550$ 560$ PART NO.
ROBIN EX130D51111 ENGINE — FLYWHEEL ASSY. PAGE 46 — QP2E CENTRIFUGAL PUMP • OPERATION AND PARTS MANUAL — REV.
ROBIN EX130D51111 ENGINE — FLYWHEEL ASSY. NO. 10 11 30 50 100 110 PART NO. 2767923021 2777943101 0011406250 27773101H1 0650140150 0655000270 PART NAME FLYWHEEL CP IGNITION COIL CP BOLT AND WASHER ASSY WIRE 1 CP SPARK PLUG, NGK BR6HS SPARK PLUG CAP QTY. 1 1 2 1 1 1 REMARKS QP2E CENTRIFUGAL PUMP • OPERATION AND PARTS MANUAL — REV.
ROBIN EX130D51111 ENGINE — MUFFLER ASSY. PAGE 48 — QP2E CENTRIFUGAL PUMP • OPERATION AND PARTS MANUAL — REV.
ROBIN EX130D51111 ENGINE — MUFFLER ASSY. NO. 310 315 317 320 340 350 360 361 365 385 387 PART NO. 27630111J1 2773760101 0150040060 2763420101 2773520113 9802008280 0152060090 0110060010 0110080320 27737203H1 0150040060 PART NAME MUFFLER CP SPARK ARRESTER CP TAPPING SCREW, M4X6L MUFFLER COVER CP GASKET (MUFFLER) FLANGE NUT TAPPING BOLT FLANGE BOLT FLANGE BOLT SCREEN CP TAPPING SCREW QTY. 1 1 1 1 1 2 2 1 1 1 2 REMARKS QP2E CENTRIFUGAL PUMP • OPERATION AND PARTS MANUAL — REV.
ROBIN EX130D51111 ENGINE — CYLINDER HEAD ASSY. PAGE 50 — QP2E CENTRIFUGAL PUMP • OPERATION AND PARTS MANUAL — REV.
ROBIN EX130D51111 ENGINE — CYLINDER HEAD ASSY. NO. 20# 26# 60 70 80 90 95 200 202$ 220 225 230% 231@ 240% 241@ 290 610 620 630 631 660# 670# 680 690 710 PART NO. 2371420203 2771601001 2793360103 2693370103 27633401H3 27633501H3 13210KA031 2773500201 0031305000 2773620100 2773620200 0149050020 0149050020 0170050030 0170050030 0110060020 2761300111 2761500133 0110080240 0110080310 0105080250 0105060351 2771550301 2771600113 0110060020 PART NAME QTY.
ROBIN EX130D51111 ENGINE — ACCESSORIES ASSY. PAGE 52 — QP2E CENTRIFUGAL PUMP • OPERATION AND PARTS MANUAL — REV.
ROBIN EX130D51111 ENGINE — ACCESSORIES ASSY. NO. 10 PART NO. 27790301H0 PART NAME ACCESSORY TOOL KIT QTY. 1 REMARKS QP2E CENTRIFUGAL PUMP • OPERATION AND PARTS MANUAL — REV.
TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products. a. SPECIAL EXPEDITING SERVICE Terms of payment for parts are net 30 days.
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OPERATION AND PARTS MANUAL HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave. Carson, CA 90746 Contact: mq@multiquip.com MQ Parts Department Tel. (800) 421-1244 Fax (800) 537-3927 Mayco Parts 800-427-1244 310-537-3700 Fax: 800-672-7877 Fax: 310-637-3284 Warranty Department 800-306-2926 310-537-3700 Fax: 800-672-7877 Fax: 310-637-3284 Service Department 800-421-1244, Ext. 279 310-537-3700, Ext.
