Operation and Parts Manual SERVPRO R ® Whisperwatt™ Series MODEL dca20spxu2 60hz generator (isuzu BV-4le2 DIESEL ENGINE) PARTS LIST NO. M1870301404 NOTICE This generator is manufactured for SERVPRO® by Multiquip, Inc. Revision #0 (09/23/13) THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
proposition 65 warning Diesel engine exhaust and some of page 2 — DCA20spxu2 servpro® • operation and parts manual — rev.
Reporting Safety Defects If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Multiquip at 1-800-421-1244. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
Table of Contents DCA20SPXU2 60Hz Generator Proposition 65 Warning............................................ 2 Reporting Safety Defects.......................................... 3 Table Of Contents..................................................... 4 Parts Ordering Procedures....................................... 5 Safety Information............................................... 6-11 Specifications......................................................... 12 Dimensions................................
www.multiquip.com Parts Ordering Procedures Ordering parts has never been easier! choose from three easy options: order via internet (dealers only): Best deal! Effective: January 1st, 2006 If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip. com. Order parts on-line using Multiquip’s SmartEquip website! ■ View Parts Diagrams ■ Order Parts ■ Print Specification Information To obtain an MQ Account, contact your District Sales Manager for more information.
Safety Information Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others. Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages.
Safety Information general saFetY Caution never operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations. never operate this equipment when not feeling well due to fatigue, illness or when under medication. never operate this equipment under the influence of drugs or alcohol.
Safety Information engine saFetY danger The engine fuel exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. The engine of this equipment requires an adequate free flow of cooling air. never operate this equipment in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine.
Safety Information Fuel saFetY danger do not start the engine near spilled fuel or combustible fluids. Diesel fuel is extremely flammable and its vapors can cause an explosion if ignited. Make sure the hitch and coupling of the towing vehicle are rated equal to, or greater than the trailer “gross vehicle weight rating.” alWaYs inspect the hitch and coupling for wear. never tow a trailer with defective hitches, couplings, chains, etc.
Safety Information eleCtriCal saFetY danger do not touch output terminals during operation. Contact with output terminals during operation can cause electrocution, electrical shock or burn. The electrical voltage required to operate the generator can cause severe injury or even death through physical contact with live circuits. Turn generator and all circuit breakers OFF before performing maintenance on the generator or making contact with output terminals.
Safety Information If the battery liquid (dilute sulfuric acid) comes into contact with clothing or skin, rinse skin or clothing immediately with plenty of water. emissions inFormation If the battery liquid (dilute sulfuric acid) comes into contact with eyes, rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention.
Specifications Table 1. Generator Specifications Model Type Armature Connection Phase Standby Output Prime Output DCA-20SPXU2 Revolving field, self ventilated, open protected type synchronous generator Series Single-Phase 3-Wire 22 kW (27.5 kVA) 20 kW (25.0 kVA) Voltage 120/240V Frequency Speed Power Factor Aux. AC Power Sound Level db (A) full Load at 23 ft. (7 meters) Weight (No Fuel) Weight (Fuel) 60 Hz 1800 rpm 1.0 Single Phase, 60 Hz Model Type No.
Dimensions C B SERVPRO R D TOP VIEW E A R Like it never even happened. 20 SERVPRO R SIDE VIEW F FRONT VIEW Denyo Figure 1. Dimensions G Table 4. Dimensions H Reference Letter Dimension in. (mm) Reference Letter Dimension in. (mm) A 21.06 in. (535 mm.) F 72.83 in. (1,850 mm.) B 21.06 in. (535 mm.) G 39.37 in. (1,000 mm.) C 24.21 in. (615 mm.) H 29.53 in. (750 mm.) D 26.38 in. (670 mm.) E 25.00 in. (635 mm.) DCA20spxu2 servpro® • operation and parts manual — rev.
Installation GENERATOR GROUND LUG GROUND ROD FOR EARTH GROUND. CONNECT TO BUILDING GROUND IF APPLICABLE GROUND CABLE REFERENCE NEC 250-83 (C) M 8’ ( ) UM M INI Figure 2. Typical Generator Grounding Application page 14 — DCA20spxu2 servpro® • operation and parts manual — rev.
Installation Outdoor Installation Generator Grounding Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will not be discharged in the direction of nearby homes. To guard against electrical shock and possible damage to the equipment, it is important to provide a good EARTH ground (Figure 2).
General Information Generator Open Delta Excitation System The MQ Power Model DCA20SPXU2 generator (Figure 3) is a high quality portable (requires a trailer for transport) power source for telecom sites, lighting facilities, power tools, submersible pumps and other industrial and construction machinery. This generator is equipped with the state of the art “OpenDelta” excitation system.
generator Major Components 1 Like it never even happened. R SENS SERVPRO R U O 3 4 5 2 V 6 Like it never even happened. R 7 U O V 8 10 9 11 AUTO MANUAL OFF/RESET LOW OIL PRESSURE HIGH COOLANT TEMPERATURE OVERCRANK OVERSPEED ENGINE RUNNING MOOOOO-20001Q 12 14 13 Table 5. Generator Major Components ITEM NO.
trailer Major Components 1 2 3 4 5 10 9 6 8 7 Figure 4. Trailer Components Figure 4 shows the location of the trailer components. The function of each component is described below: 1. Fuel Filler Neck/Tank — This generator may have an external trailer mounted fuel tank. Remove fuel tank cap to add fresh clean No. 2 diesel fuel. External fuel tank capacity is 41 gallons (155 liters). 2. Tongue Jackstand — Use this jackstand to support the tongue when attaching the generator to a towing vehicle 3.
generator conTROL Panel 4 2 HZ DECREASE INCREASE 3 1 V U W 5 A AUTO MANUAL OFF/RESET OFF LOW OIL PRESSURE HIGH COOLANT TEMPERATURE OVERCRANK OVERSPEED ENGINE RUNNING MOOOOO-20001Q 6 V 1000 2000 0 3000 RPM Figure 5. Generator Control Panel The definitions below describe the controls and functions of the Generator Control Panel (Figure 5). 1. Main Circuit Breaker—This three-pole, 90A main breaker is provided to protect the the U,O, and V Output Terminal Lugs from overload. 2.
engine Control Panel 6 1 DECREASE INCREASE 7 HZ 2 8 V U W 3 A AUTO MANUAL OFF/RESET OFF 9 4 LOW OIL PRESSURE HIGH COOLANT TEMPERATURE OVERCRANK OVERSPEED ENGINE RUNNING MOOOOO-20001Q V 1000 2000 0 5 3000 RPM Figure 6. Engine Control Panel page 20 — DCA20spxu2 servpro® • operation and parts manual — rev.
engine control Panel The definitions below describe the controls and functions of the Engine Control Panel (Figure 6). 1. Oil Pressure Gauge — During normal operation this gauge should read between 35 to 65 psi. (241~448 kPa). When starting the generator the oil pressure may read a little higher, but after the engine warms up the oil pressure should return to the correct pressure range. 2. Water Temperature Gauge — During normal operation this gauge be should read between 180°~221°F (82°~105°C) 3.
OUTPUT TERMINAL PANEL FAMILIARIZATION Output Terminal Panel Output Terminal Familiarization The Output Terminal Panel (Figure 7) shown below is located on the right-hand side (left from control panel) of the generator. Lift the terminal cover to gain access to receptacles and circuit breakers.
OUTPUT TERMINAL PANEL FAMILIARIZATION 120 VAC GFCI Receptacles There are two 120 VAC, 20 amp GFCI (Duplex Nema 5-20R) receptacles provided on the output terminal panel. These receptacles can be accessed in any voltage selector switch position. Each receptacle is protected by a 20 amp circuit breaker. These breakers are located directly above the GFCI receptacles. Remember the load output (current) of both GFCI receptacles is dependent on the load requirements of the U, O, and V output terminal lugs.
OUTPUT TERMINAL PANEL FAMILIARIZATION Connecting Loads Over Current Relay Loads can be connected to the generator by the Output Terminal Lugs or the convenience receptacles (Figure 12). Make sure to read the operation manual before attempting to connect a load to the generator. An over current relay (Figure 13) is connected to the main circuit breaker. In the event of an overload, both the circuit breaker and the over current relay may trip.
Load Application/Generator output Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage, frequency, and voltage requirements are satisfactorily supplied by the generator for operating the equipment. Generally, the wattage listed on the nameplate of the equipment is its rated output.
OUTPUT TERMINAL PANEL CONNECTIONS UOV Terminal Output Voltages 1Ø-120 Output Terminal Voltage 240/120V outout voltages can be obtained using the output terminal lugs. 1. Connect the load wires to the output terminal lugs as shown in Figure 16. The voltage regulator (VR), Figure 15 allows the user to increase or decrease the selected voltage. 1Ø-240 Output Terminal Voltage 1. Connect the load wires to the output terminal lugs as shown in Figure 14. Figure 16.
inspection/SETUP Circuit Breakers To protect the generator from an overload, a 3-pole, 90 amp, main circuit breaker is provided to protect the U,O and V Output Terminals from overload. In addition two single-pole, 20 amp GFCI circuit breakers are provided to protect the GFCI receptacles from overload. Two 50 amp load circuit breakers have also been provided to protect the auxiliary receptacles from overload. Make sure to switch ALL circuit breakers to the OFF position prior to starting the engine.
inspection/SETUP Refueling Procedure: 2. Remove fuel cap from filler neck and fill fuel tank (Figure 20). WARNING Diesel fuel and its vapors are dangerous to your health and the surrounding environment. Avoid skin contact and/or inhaling fumes. 3. NEVER overfill fuel tank — It is important to read the fuel gauge when filling trailer fuel tank. DO NOT wait for fuel to rise in filler neck (Figure 20). 1. Level Tanks — Make sure fuel cells are level with the ground.
inspection/SETUP Day-to-day addition of coolant is done from the recovery tank. When adding coolant to the radiator, DO NOT remove the radiator cap until the unit has completely cooled. See Table 10 for engine, radiator, and recovery tank coolant capacities. Make sure the coolant level in the recovery tank is always between the “H” and the “L” markings. damage and wear and adjust it in accordance with the ISUZU Engine Owner’s Manual.
inspection/SETUP Battery Cable Installation Alternator ALWAYS be sure the battery cables (Figure 23) are properly connected to the battery terminals as shown below. The red cable is connected to the positive terminal of the battery, and the black cable is connected to the negative terminal of the battery. The polarity of the alternator is negative grounding type. When an inverted circuit connection takes place, the circuit will be in short circuit instantaneously resulting the alternator failure.
GENERATOR START-UP PROCEDURE (manual) Before Starting Starting (Manual) CAUTION The engine’s exhaust contains harmful emissions. ALWAYS have adequate ventilation when operating. Direct exhaust away from nearby personnel. WARNING 1. Place the MPEC control switch in the MANUAL position to start the engine (Figure 26) position. MANUAL AUTO OFF/RESET NEVER manually start the engine with the main, GFCI or auxiliary circuit breakers in the ON (closed) position. 1. Place the main, G.F.C.I., and aux.
GENERATOR START-UP PROCEDURE (manual) Under normal operating conditions this speed is approximately 1800 RPM’s. 5. If the voltage is not within the specified tolerance use the voltage adjustment control knob (Figure 30) to increase or decrease the desired voltage. 20 DECREASE 25 15 INCREASE 10 30 RPM X 100 5 35 TACH 0 40 HOURS 0 0 0 0 4 8 1 10 Figure 30. Voltage Adjust Control Knob 6. The ammeter (Figure 31) will indicate zero amps with no load applied.
GENERATOR SHUT-DOWN PROCEDURES Starting (Auto Mode) DANGER Before connecting this generator to any building’s electrical system, a licensed electrician must install an isolation (transfer) switch. Serious damage to the building’s electrical system may occur without this transfer switch. NOTICE 1. Place the MPEC Control Switch (Figure 37) in the AUTO position. AUTO MANUAL OFF/RESET Figure 37. MPEC Control Switch (AUTO) 2.
GENERATOR SHUT-DOWN PROCEDURES normal Shutdown Procedure To shutdown the generator, use the following procedure: 3. Place the MPEC Control Switch (Figure 39) to the OFF/RESET position. WARNING NEVER stop the engine suddenly except in an emergency. 1. Place the main, G.F.C.I., and aux. circuit breakers (Figure 38) in the OFF position. AUTO MANUAL OFF/RESET Figure 39. MPEC Control Switch (Off/Reset) 4. Verify that all the status LEDs on the MPEC display are OFF (not lit). 5.
Maintenance 10 Hrs DAILY X X X X X X Table 12.
Maintenance If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result. This can lead to a loss of power, excessive carbon buildup in the combustion chamber and high fuel consumption. Change air cleaner more frequently if these conditions exists. Fuel Tank Inspection In addition to cleaning the fuel tank, the following components should be inspected for wear: Fuel Addition Rubber Suspension — look for signs of wear or deformity due to contact with oil.
Maintenance Check Oil Level Radiator Cleaning Check the crankcase oil level prior to each use, or when the fuel tank is filled. Insufficient oil may cause severe damage to the engine. Make sure the generator is level. The oil level must be between the two notches on the dipstick as shown in Figure 17 . The radiator (Figure 42) should be sprayed (cleaned) with a high pressure washer when excessive amounts of dirt and debris have accumulated on the cooling fins or tube.
Maintenance Jacket Water Heater and Internal Battery Charger 120 VAC Input Receptacles This generator can be optionally equipped with a single 120 VAC, 15 amp input receptacle (Figure 43) located on the output terminal panel. The purpose of this receptacle is to provide power via commercial power to the jacket water heater and internal battery charger (Figure 44). The receptacle will ONLY function when commercial power has been supplied to it.
Trailer Maintenance TRAILER MAINTENANCE The following trailer maintenance guidelines are intended to assist the operator in preventive maintenance. Adjustable Channel Your trailer may be equipped with an adjustable channel (Figure 45) that allows the coupler to be raised or lowered to a desired height. Periodically check the channel bolts for damage or loosening.
Trailer Maintenance DANGER NEVER crawl under the trailer unless it is on firm and level ground and resting on properly placed and secured jackstands. The possibility exists of the trailer falling thus causing equipment damage and severe bodily harm even death! Leaf Suspension The leaf suspension springs and associated components (Figure 47) should be visually inspected every 6,000 miles for signs of excessive wear, elongation of bolt holes, and loosening of fasteners.
Trailer guidelines The following guidelines are intended to assist the operator in the operation and handling of a trailer. Shift your automatic transmission into a lower gear for city driving. Safety precautions should be followed at all times when operating a trailer. Failure to read, understand and follow the safety guidelines could result in injury to yourself and others. Loss of control of the trailer or tow vehicle can result in death or serious injury.
Trailer guidelines driving Conditions When towing a trailer, you will have decreased acceleration, increased stopping distance, and increased turning radius (which means you must make wider turns to keep from hitting curbs, vehicles, and anything else that is on the inside corner). In addition, you will need a longer distance to pass, due to slower acceleration and increased length. Be alert for slippery conditions.
Trailer guidelines inoperaBle Brakes, ligHts or mirrors Be sure that the brakes and all of the lights on your trailer are functioning properly before towing your trailer. Check the trailer taillights by turning on your tow vehicle headlights. Check the trailer brake lights by having someone step on the tow vehicle brake pedal while you look at trailer lights. Do the same thing to check the turn signal lights. See Trailer Wiring Diagram section in this manual.
Trailer guidelines To determine the “empty” or “net” weight of your trailer, weigh it on an axle scale. To find the weight of the trailer using an axle scale, you must know the axle weights of your tow vehicle without the trailer coupled. Some of the trailer weight will be transferred from the trailer to the tow vehicle axles, and an axle scale weighs all axles, including the tow vehicle axles. G VIN TA VIN TAG Figure B.
Trailer guidelines saFetY CHains If the coupler connection comes loose, the safety chains can keep the trailer attached to the tow vehicle. With properly rigged safety chains, it is possible to keep the tongue of the trailer from digging into the road pavement, even if the coupler-to-hitch connection comes apart. JaCkstand A device on the trailer that is used to raise and lower the coupler. The jack is sometimes called the “landing gear” or the “tongue jack”.
Trailer guidelines Warning Lower the trailer (Figure D) until the coupler fully engages the hitch ball. A worn, cracked or corroded hitch ball can fail while towing and may result in death or serious injury. 2-INCH TRAILER COUPLER Before coupling trailer, inspect the hitch ball for wear, corrosion and cracks. TOW VEHICLE Replace worn or damaged hitch ball. 2-INCH BALL Warning A loose hitchball nut can result in uncoupling, leading to death or serious injury.
Trailer guidelines attaching safety Chain Backup Lights (place tow vehicle gear shift in reverse). Visually inspect the safety chains and hooks for wear or damage. Replace worn or damaged safety chains and hooks before towing. Turn Signals (activate tow vehicle directional signal lever). Attach the safety chains so that they: • Cross underneath the coupler. See Figure E.
Trailer guidelines pintle HitCH Coupler A pintle eye coupler (Figure F) connects to a pintle-hook hitch that is located on or under the rear bumper of the tow vehicle. This system of coupling a trailer to a tow vehicle is sometimes referred to as a “lunette eye, tow ring or G.I. hitch.
Trailer guidelines Raise the bottom surface of the coupler to be above the top of the pintle hitch hook. Use the tongue jackstand to support the trailer tongue. Wood or concrete blocks may also be used. Warning Lower the trailer so that its entire tongue weight is held by the hitch. Raise the jackstand to a height where it will not interfere with the road. tire saFetY A defective pintle hitch not properly fastened can result in uncoupling, leading to death or serious injury.
Trailer guidelines wrench, use a lug wrench (from your tow vehicle) and tighten the nuts as much as you can. Then have a service garage or trailer dealer tighten the lug nuts to the proper torque. Warning Metal creep between the wheel rim and lug nuts will cause rim to loosen and could result in a wheel coming off, leading to death or serious injury. Tighten lug nuts before each tow. Lug nuts are also prone to loosen after first being assembled.
Trailer guidelines step 2. Determine the weight of the equipment being loaded on the tow vehicle. That weight may not safely exceed the available equipment load capacity. The trailer’s Tire Information Placard is attached adjacent to or near the trailer’s VIN (Certification) label at the left front of the trailer (See Figure I). along with other care and maintenance activities, can also: Locate the statement, “The combined weight of occupants and cargo should never exceed XXX lbs.
Trailer guidelines next number: This two-digit number is the wheel or rim diameter in inches. If you change your wheel size, you will have to purchase new tires to match the new wheel diameter. in the tire. In general, the greater the number of plies, the more weight a tire can support. Tire manufacturers also must indicate the materials in the tire, which include steel, nylon, polyester, and others. next number: This two- or three-digit number is the tire’s load index.
Trailer guidelines Tires for light trucks have other markings besides those found on the sidewalls of passenger tires. lt: The “LT” indicates the tire is for light trucks or trailers. st: An “ST” is an indication the tire is for trailer use only. max. load dual kg (lbs) at kPa (psi) Cold: This information indicates the maximum load and tire pressure when the tire is used as a dual, that is, when four tires are put on each rear axle (a total of six or more tires on the vehicle). max.
Trailer guidelines Wheel rims If the trailer has been struck, or impacted, on or near the wheels, or if the trailer has struck a curb, inspect the rims for damage (i.e. being out of round); and replace any damaged wheel. Inspect the wheels for damage every year, even if no obvious impact has occurred. 3.
Trailer guidelines Figure L. Trailer to Tow Vehicle Wiring Diagram DCA20spxu2 servpro® • operation and parts manual — rev.
Generator Wiring Diagram COLOR CODE WIRE COLOR WIRE COLOR B L BR G GR V P SYMBOL Ar Fg ExAr ExFg Re AVR VR CT 1,2 AS A V F CB1 CB2,3 CB4,5 CON1, 2 CON3,4 R1 Re1 J, K BLACK BLUE BROWN GREEN GRAY VIOLET PINK R W Y LB LG O RED WHITE YELLOW LIGHT BLUE LIGHT GREEN ORANGE DESIGNATION MAIN GENERATOR ARMATURE WINDING MAIN GENERATOR FIELD WINDING EXCITER ARMATURE WINDING EXCITER FIELD WINDING RECTIFIER AUTOMATIC VOLTAGE REGULATOR VOLTAGE REGULATOR (RHEOSTAT) CURRENT TRANSFORMER CHANGE-OVER SWITCH,AMMETER
Engine Wiring Diagram COLOR CODE WIRE COLOR WIRE COLOR B L BR G GR V P BLACK BLUE BROWN GREEN GRAY VIOLET PINK BR R W Y LB LG O RED WHITE YELLOW LIGHT BLUE LIGHT GREEN ORANGE R EMERGENCY STOP SWITCH DCA20spxu2 servpro® • operation and parts manual — rev.
JACKET WATER HEATER Wiring Diagram BLOCK HEATER (P/N 44558) BLACK 14 AWG. LINE (L)120VAC INPUT WHITE 14 AWG. NEUTRAL (N) 3 TEMP. SWITCH 120 VAC HEATING ELEMENT GREEN 14 AWG. GROUND (G) GROUND 1 4 2 120 VAC INPUT, INSERT EXTERNAL POWER CORD HERE. NOTES: 1 NEMA 5-15, 15A, 120 VAC, P/N EE6176 (HBL5278C/HUBBLE RECEPTACLE). 2 RECEPTACLE IS MOUNTED ON OUTPUT TERMINAL PANEL ASSY. 3 20 AMP, 5-20R RECEPTACLE, P/N EE6131 (HBL5369C/HUBBLE RECEPTACLE). 4 CORD, CAROL 3/C 14 AWG., P/N EE56557.
Troubleshooting (Generator) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use the table shown below and on the preeceding pages for diagnosis of the generator and engine. If the problem cannot be remedied, consult our company’s business office or service center.
Troubleshooting (engine) troubleshooting (engine) symptom Engine will not start or start is delayed, although engine can be turned over. At low temperatures engine will not start. Engine fires but stops soon as starter is switched off. Engine stops by itself during normal operation. Low engine power, output and speed. possible problem Solution No Fuel reaching injection pump? Add fuel. Check entire fuel system. Defective fuel pump? Replace fuel pump.
Troubleshooting (engine — CONTINUED) troubleshooting (engine) - continued symptom Low engine power output and low speed, black exhaust smoke. Engine overheats. possible problem Solution Air filter blocked? Clean or replace air filter. Incorrect valve clearances? Adjust valves per engine specification. Malfunction at injector? See engine manual. Too much oil in engine crankcase? Drain off engine oil down to uppermark on dipstick.
Explanation of Code in Remarks Column The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. NOTICE The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed. sample parts list no. 1 2% 2% 3 4 part no. part name QtY. remarks 12345 BOLT .....................1 .....
Suggested Spare Parts dcA20spxu2 WHISPERWATT GENERATOR with ISUZU bv-4le2 DIESEL engine 1 to 3 units Qty. P/N Description 5............8943142633...........CARTRIDGE , OIL FILTER 1............m1310500803........HOSE, RADIATOR UPPER 1............m1310500903........HOSE, RADIATOR LOWER 1............0602011079...........RADIATOR CAP 1............0605505070...........FUEL CAP 1............0602122272...........UNIT, OIL PRESSURE 1............0602123275 ..........UNIT, WATER TEMPERATURE 6............8980374810...
GENERATOR ASSY. page 64 — DCA20spxu2 servpro® • operation and parts manual — rev.
GENERATOR ASSY. NO. PART NO.
control box ASSY. page 66 — DCA20spxu2 servpro® • operation and parts manual — rev.
control box ASSY. NO. 1 1-1 1-2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16A 16B 17 17A 17B 18 19 20 21 22 23 24 25 26 PART NO. M1213001402 0330000480 0330000250 0601870433 0021004075 0601842384 0027104010 0601823240 0027104050 0601815759 0027104020 0601820626 0027105016 0601801123 0027106020 0601826031 0027104010 0601824518 0601823143 PYCA1 LY2DUS12VDC PTF08A PYCA1 0027104020 8973259120 0016906016 5825500290 8944001061 0027105016 M1213500803 0016906016 0016906015 PART NAME QTY.
control box ASSY. (CONTINUED) page 68 — DCA20spxu2 servpro® • operation and parts manual — rev.
control box ASSY. (CONTINUED) NO. 27 28 29 30 31 32 33 34 35 35A 36 37 37A 38 39 40 41 42 43 44 45 46 47 48 49 50 51 PART NO. PART NAME QTY.
ENGINE AND RADIATOR ASSY. page 70 — DCA20spxu2 servpro® • operation and parts manual — rev.
ENGINE AND RADIATOR ASSY. NO. 1 1A 1-1 2 3 4 5 6 7 8 9 9-1 9-2 9-3 10 11 12 13 14 15 16 17 17A 18 19 20 21 22 22A 23 24 25 26 27 28 29 30 PART NO.
ENGINE AND RADIATOR ASSY. (continued) page 72 — DCA20spxu2 servpro® • operation and parts manual — rev.
ENGINE AND RADIATOR ASSY. (continued) NO. 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 PART NO.
OUTPUT TERMINAL ASSY. 13C 11 11B 10 13B 12A 13 13A 5 4 6 12 4 11A 26A 26 26A 26 NOTICE When ordering any painted panel SERVPRO® must add the digit 2 after the part number, this will indicate that the panel color is WHITE. Once the panel has been received it should be painted Sherwin-Williams (SERVPRO® Green), Product PGS 860083, color Pantone 368C page 74 — DCA20spxu2 servpro® • operation and parts manual — rev.
OUTPUT TERMINAL ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 11A 11B 12 12A 13 13A 13B 13C 14 15 16 17 18 19 20 21 22 22-1 23 24 25 26 26A 27 28 29 30 31 32 33 PART NO.
BATTERY ASSY. page 76 — DCA20spxu2 servpro® • operation and parts manual — rev.
BATTERY ASSY. NO. 1 2 3 4 5 6 7 8 8A PART NO. 0602220185 B9310500014 M9103000304 0602220920 0040006000 M1348400204 M2346400104 0016910020 0040510000 PART NAME BATTERY BATTERY SHEET BATTERY BAND BATTERY BOLT SET WASHER, LOCK BATTERY CABLE BATTERY CABLE HEX HEAD BOLT TOOTHED WASHER QTY. 1 1 1 2 2 1 1 1 1 REMARKS DCA20spxu2 servpro® • operation and parts manual — rev.
Muffler Assy. page 78 — DCA20spxu2 servpro® • operation and parts manual — rev.
Muffler Assy. NO. 1 2 3 4 5 6 7 8 9 PART NO. M1330100803 0016908020 M1333002803 8970420280 M1333200014 0207008000 0016908035 M1330400804 0016906016 PART NAME QTY. REMARKS MUFFLER 1 HEX HEAD BOLT 4 EXHAUST PIPE 1 GASKET.......................................................1.................REPLACES 0602320100 GASKET 1 HEX NUT 4 HEX HEAD BOLT 4 COVER 2 HEX HEAD BOLT 4 DCA20spxu2 servpro® • operation and parts manual — rev.
FUEL TANK ASSY. (INTERNAL) 26 27 28 25 29 30 14A 34 31 33 32 17A 2A page 80 — DCA20spxu2 servpro® • operation and parts manual — rev.
FUEL TANK ASSY. (INTERNAL) NO. PART NO. PART NAME QTY. REMARKS 1 M1363000212 FUEL TANK 1 2 Y0605505073 LOCKING, FUEL CAP 1 2A EE57348 KEY, FUEL CAP 1 3 M1363200004 TANK BAND 2 4 M9310500104 SUPPORTER SHEET 4 5 0016908020 HEX HEAD BOLT 2 6 0207308000 SUPER LOCK NUT 2 7 0222100080 RUBBER SHEET 4 8 M9200000003 DRAIN JOINT 1 9 M9200200004 DRAIN BOLT 1 10 0150000018 O-RING 1 11 0016906020 HEX HEAD BOLT 2 12 M1363400104 DRAIN HOSE 1 13 0605515198 HOSE BAND 2 14 8943672922 FUEL FILTER.............................
FUEL TANK ASSY. (TRAILER mOUNTED) 11 8 RETURN FROM ENGINE 3 9 4 2 TO RACOR FUEL FILTER 5 1 12 6 7 10 7 12 RE TU RN SU CT I ON TO INTERNAL FUEL TANK 13 16 17 15 18 14 page 82 — DCA20spxu2 servpro® • operation and parts manual — rev.
FUEL TANK ASSY. (TRAILER mOUNTED) NO. PART NO. PART NAME QTY. REMARKS 1 EE35976 FUEL CAP WITH KEY 1 2 EE57348 KEY, FUEL CAP 1 3 6109204 FITTING, HOSE 1 4 5284 BUSHING, HEX PIPE 3/8 X 1/4"BRASS 1 5 84454 ELBOW BRASS 1/4 MALE NPT 2 6 PICKUPTUBE PICK UP TUBE 1 7 ELBOW, 3/4" HB-1/2" MP 90°......................1.................OBTAIN LOCALLY 8 6635BULK FUEL HOSE 1/4, 65" 1 9 60028 FUEL HOSE 5/16, 25" 1 10 FUEL HOSE 3/4" CUT TO LENGTH............1.................
trailer ASSY. 14 28 8 6 15 1 9 16 18 19 6 27 17 2 10 26 4 5 18 17 34 35 13 27 26 36 3 21 22 29 FENDER MOUNT KIT page 84 — DCA20spxu2 servpro® • operation and parts manual — rev.
trailer ASSY. NO. PART NO. 1# 0205 2# 4001 3 9502 4 9503 5 9505 6$% 8 9514 9 10019 10# 10133 13 29228 14 29242 15 29243 16 29247 17 29248 18 29249 19 29370 21 29496 22 29572 26 29898 27 29900 28 5065 B 29 29754 PART NAME QTY. REMARKS SCREW, HHC 3/8 - 16 x 1 8 WASHER, FLAT USS 3/8 PLD 16 SCREW, HHC 5/8 - 11 x 4-1/2 GR8 2 NUT, NYLOC 5/8 - 11 2 FENDER, 8 x 30 x 13 2 NUT 4 LIGHT ASM., LICENSE PLATE 2 NUT, NYLOC 10-32 4 NUT, NYLOC 3/8 - 16 8 COUPLER, 2” BALL 600# GVWR 1 LIGHT, TAIL RT (CURB) SIDE M440........
BATTERY CHARGER ASSY. 3 2 1 4 DC AM PE RE S 5 6 7 10 6 OUTPUT TERMINAL PANEL COVER 8 9 page 86 — DCA20spxu2 servpro® • operation and parts manual — rev.
BATTERY CHARGER ASSY. NO. PART NO. 1 2 3 LC125002 4 34530 5 EE6009 6 EE56557 7 OEMAA8 8 HBL5278C 9 7538070 10 HBL5369C PART NAME QTY. REMARKS SCREW, 10-24 X 1/2"..................................2.................OBTAIN LOCALLY NUT, KEP (W/STAR WASHER)....................2.................OBTAIN LOCALLY CHARGER, BATTERY 12V, 3A 1 BRACKET, BATTERY CHARGER 1 FITTING, CONDUIT, 90°, NON-METALLIC 1 CORD, CAROL 3/C 14 AWG...................... AR................1PC = 1FT.
JACKET WATER HEATER ASSY. 7 4 5 3 5 6 2 9 1 5 8 EXISTING DRAIN HOSE RELOCATED TO TEE FITTING 5 7 page 88 — DCA20spxu2 servpro® • operation and parts manual — rev.
JACKET WATER HEATER ASSY. NO. PART NO. 1 2 3 4 5 6 7 8 TPS051GT10000 9 PART NAME QTY. REMARKS 1/4" MP X 5/16 HB NIPPLE.........................1.................OBTAIN LOCALLY 1/4 X 1/4 1/4" FEMALE PIPE TEE...............1.................OBTAIN LOCALLY 1/4 X 1/4 MALE TO MALE PIPE NIPPLE.....1.................OBTAIN LOCALLY 3/8" MP X 5/8 HB 90° ELBOW.....................1.................OBTAIN LOCALLY HOSE CLAMP #10.......................................4.................
ENCLOSURE ASSY. 36A 34A 38 21 21A 26A 29 28 56 19A 13A 4A 4 57 58 50 6A 8 14 50A 51 14A 52A 49 31B 51A 31A 31 59 52 10 10B 10A 35A 33A 40A 33 40 NOTICE When ordering any painted panel SERVPRO® must add the digit 2 after the part number, this will indicate that the panel color is WHITE. Once the panel has been received it should be painted Sherwin-Williams (SERVPRO® Green), Product PGS 860083, color Pantone 368C page 90 — DCA20spxu2 servpro® • operation and parts manual — rev.
ENCLOSURE ASSY. NO. 1 2 3 4 4A 5 6 6A 7 8 9 10 10A 10B 11 12 13 14 14A 15 16 17 18 19 19A 20 21 21A 22 23 24 25 26 26A 27 28 29 30 31 31A 31B 32 PART NO.
ENCLOSURE ASSY. (continued) 36A 34A 38 21 21A 26A 29 28 56 19A 13A 4A 4 57 58 50 6A 8 14 50A 51 14A 52A 49 31B 51A 31A 31 59 52 10 10B 10A 35A 33A 40A 33 40 NOTICE When ordering any painted panel SERVPRO® must add the digit 2 after the part number, this will indicate that the panel color is WHITE. Once the panel has been received it should be painted Sherwin-Williams (SERVPRO® Green), Product PGS 860083, color Pantone 368C page 92 — DCA20spxu2 servpro® • operation and parts manual — rev.
ENCLOSURE ASSY. (continued) NO. PART NO.
RUBBER SEALS ASSY. page 94 — DCA20spxu2 servpro® • operation and parts manual — rev.
RUBBER SEALS ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 PART NO.
NAMEPLATE AND DECALS ASSY. 18A 36 36A 40 40A 29 2A 14A 23A 41 30 12A KIT D’AUTOCOLLANTS 29 27A 35 34 42 18A 26 26A 15A 30 DECAL KIT 27A 25A 29 12A 12 TRAILER 32 32A 33 5 29 16A 23A 24A 31 38A 38 39A 39 page 96 — DCA20spxu2 servpro® • operation and parts manual — rev.
NAMEPLATE AND DECALS ASSY. NO. PART NO.
NAMEPLATE AND DECALS ASSY. 18A 36 36A 40 40A 29 2A 14A 23A 41 30 12A KIT D’AUTOCOLLANTS 29 27A 35 34 42 18A 26 26A 15A 30 DECAL KIT 27A 25A 29 12A 12 TRAILER 32 32A 33 5 29 16A 23A 24A 31 38A 38 39A 39 page 98 — DCA20spxu2 servpro® • operation and parts manual — rev.
NAMEPLATE AND DECALS ASSY. NO. 36$ 36A$ 38$ 38A$ 39$ 39A$ 40$ 40A$ 41 42 PART NO. EE57072 EE57073 EE57077 EE57078 EE57070 EE57071 EE57079 EE57080 EE52650 EE57074 PART NAME QTY. REMARKS DECAL: NOTICE, BONDED TO FRAME (ENGLISH) 2 DECAL: NOTICE, BONDED TO FRAME (FRENCH) 2 DECAL: NOTICE, CLASS H (ENGLISH) 1 DECAL: NOTICE, CLASS H (FRENCH) 1 DECAL: NOTICE, OVERLOAD (ENGLISH) 1 DECAL: NOTICE, OVERLOAD (FRENCH) 1 DECAL: NOTICE, SUPPLY WIRES (ENGLISH) 1 DECAL: NOTICE, SUPPLY WIRES (FRENCH) 1 DECAL KIT (FRENCH)...
Terms and Conditions of Sale — Parts paYment terms 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products. a. speCial expediting serviCe Terms of payment for parts are net 30 days.
Servpro® Warranty/RMA To process a warranty or repair claim, click the "Return, Warranty, and Order Shortage Request" icon on the ServoNET ® home page. You also may contact the SERVPRO® RMA Department by phone 866-885-6833 or via email at rma@servpronet.com. To expedite the warranty claim process, please have the following: • Equipment model number • Serial number. • Usage hours (if applicable). As part of the Servpro® Industries, Inc.
Operation and Parts Manual SERVPRO R SERVPRO® INDUSTRIES INC. 801 Industrial Blvd.
