PARTS AND OPERATION MANUAL © COPYRIGHT 2001, MULTIQUIP INC. MULTIQUIP Model GA-6RZR2 A.C. GENERATOR Revision #5 (09/16/05) MULTIQUIP INC.. PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE: 310-537-3700 800-421-1244 800-478-1244 FAX: 310-537-3927 FAX: 310-631-5032 E-mail:mq@multiquip.com • www:multiquip.
PAGE 2 — GA-6RZR2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV.
HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING PARTS DEPARTMENT 800-427-1244 or 310-537-3700 FAX: 800-672-7877 or 310-637-3284 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE 800-478-1244 or 310-537-3700 FAX: 310- 537-4259 WARRANTY DEPARTMENT 888-661-4279, or 310-661-4279 FAX: 310- 537-1173 MAIN 800-421-1244 or 310-537-3700 FAX: 310-537-3927 GA-6RZR2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV.
TABLE OF CONTENTS Here's How To Get Help ............................................ 3 Table Of Contents ..................................................... 4 Parts Ordering Procedures ....................................... 5 Rules For Safe Operation ......................................... 6 Operation and Safety Decals .................................... 7 Specifications ............................................................ 8 General Information ................................................
PARTS ORDERING PROCEDURES ■ ■ ■ ■ ■ ■ ■ Dealer account number Dealer name and address Shipping address (if different than billing address) Return fax number Applicable model number Quantity, part number and description of each part Specify preferred method of shipment: • • • • UPS Ground UPS Second Day or Third Day* UPS Next Day* Federal Express Priority One (please provide us with your Federal Express account number)* • • Airborne Express* Truck or parcel post *Normally shipped the same day the order
RULES FOR SAFE OPERATION CAUTION: Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only. The following safety guidelines should always be used when operating the GA-6RZR2RGenerator: GENERAL SAFETY ■ DO NOT operate or service this equipment before reading this entire manual. ■ This equipment should not be operated by persons under 18 years of age.
OPERATION AND SAFETY DECALS Machine Safety Decals The GA-6RZR2 portable generator is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below shows these decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer. GA-6RZR2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV.
GA-6RZR2— SPECIFICATIONS Table 1. Specifications MODEL Type GA-6RZR2 2-pole, Brushless Type Revolving Field Max. Output 5500 Watts Rated Output (continuous) 5000 Watts Rated Voltage 120/240 V Rated Current 21 Amps 60 Cycle Generator Phase Frequency 3600 RPM Power Factor 100% Model ROBIN EH-34YD Type Air-cooled 4 stroke OVH 90 V- Twin horizontal shaft gasoline engine Bore X Stroke 1-3.31 in. X 2.40 in. Displacement 20.
GA-6RZR2— GENERAL INFORMATION WARNING: Before connecting this generator to any building’s electrical system, a licensed electrician must install an isolation (transfer) switch. Serious injury or death may result without this transfer switch. GA-6RZR2 FAMILIARIZATION Generator The Multiquip Model GA-6RZR2 generator has been designed as a portable lightweight power source for 60 Hz (singlephase) vibrators, lighting facilities, power tools, submersible pumps and other industrial and construction machinery.
GA-6RZR2 — CONTROLS AND INDICATORS Figure 1. Controls and Indicators PAGE 10 — GA-6RZR2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV.
GA-6RZ2— INSTALLATION Outdoor Installation Indoor Installation Install the generator in a location where it will not be exposed to rain or sunshine. Make sure that the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will not be discharged in the direction of nearby homes. Exhaust gases from gasoline engines are extremely poisonous.
GA-6RZR2— PRE-SETUP General Inspection Prior to Operation Circuit Breaker This generator has been thoroughly inspected and accepted prior to shipment from the factory. However, be sure to check for damaged parts or components, or loose nuts and bolts, which could have occurred in transit. To protect the generator from an overload, a 2-pole 21 amp circuit breaker is provided on the control box. Make sure to switch this circuit breaker to the "OFF" position prior to starting the engine.
GA-6RZR2— PRE-SETUP Lubrication Oil Fuel Fill the engine crankcase with lubricating oil through the filler hole, but do not overfill. Make sure the generator is level. With the dipstick inserted all the way, but without being screw into the filler hole, verify that the oil level is maintained between the two notches on the dipstick. Close the fuel cock before filling the tank. Fill the fuel tank with clean and fresh unleaded gasoline. Do not fill the tank beyond capacity.
GA-6RZR2— INSTRUMENTATION CAUTION : Start Switch When using a combination of dual receptacles, total load should not exceed the rated capacity of the generating. Power Outlets The generator has the following 120/240 volt 60 Hz (singlephase) receptacles. z Single Phase One Duplex NEMA (GFCI) 5-20R (120V, 20 Amp) One Twist Lock NEMA L5-30R (120V, 30 Amp) One Twist Lock NEMA L6-20R (240V, 20 Amp) Push this switch to start the engine (electric start only).
GA-6RZR2— LOAD APPLICATION Single Phase Load CAUTION: Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equipment. Motors and motor-driven equipment draw much greater current for starting than during operation. Generally, the wattage listed on the nameplate of the equipment is its rated output.
GA-6RZR2— OPERATING INSTRUCTIONS Before Starting 1. Be sure to disconnect the electrical load and switch the main circuit breaker to the “OFF” position prior to starting the engine. 2. Never start the engine with the main circuit breaker “ON”. 3. Check the lubricating oil level prior to starting the engine. Make sure the generator is level. The oil level must be maintained between two notches on the dipstick. 4. When there is not enough lubricating oil, fill the crankcase with high grade motor oil.
GA-6RZR2— MAINTENANCE General Inspection At least daily or prior to each use, the generating set should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel or oil leaks. Service Daily Engine Side (Refer to the Engine Instruction Manual) Cleaning the Fuel Strainer Check Oil Level Clean the fuel strainer if it contains dust or water. Remove dust or water in the strainer cap and wash it in gasoline.
GA-6RZR2— PREPARATION FOR LONG -TERM STORAGE Generator Storage For storage of the generating set for over 30 days, the following is required: z Drain the fuel tank completely. z Run the engine until the gasoline in the carburetor is completely consumed. z Completely drain the oil from the crankcase and refill with fresh oil. z Remove the spark plug, pour 2 or 3 cc of SAE 30 oil into the cylinder and crank slowly to distribute the oil.
GA-6RZR2— WIRING DIAGRAM GENERATOR ENGINE GA-6RZR2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV.
GA-6RZR2— TROUBLESHOOTING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Engine Troubleshooting (Table 4) information shown below and on the proceeding page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant. TABLE 4.
GA-6RZR2— TROUBLESHOOTING (ENGINE) TABLE 4. ENGINE TROUBLESHOOTING (CONTINUED) SYMPTOM Insufficient power output "compression" and overheats Burns to much fuel Exhaust color is continiously "WHITE" Exhaust color is continiously "BLACK" POSSIBLE PROBLEM SOLUTION Malfunction in cooling fan? Check or replace cooling fan. Air in-take filter clogged? Clean or replace air in-take filter. Over accumulation of exhaust products? Clean and check valves. Check muffler, replace if necessary.
GA-6RZR2— TROUBLESHOOTING (GENERATOR) Practically all generator breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Generator Troubleshooting (Table 5) information shown below and on the preceding page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant. TABLE 5.
GA-6RZR2— TROUBLESHOOTING (GENERATOR) TABLE 5. GENERATOR TROUBLESHOOTING (CONTINUED) SYMPTOM Does not decelerate no "VOLTAGE OUTPUT". Does not decelerate but has "VOLTAGE OUTPUT". POSSIBLE PROBLEM SOLUTION Defective rotor windings? Check or replace rotor. Defective solenoid? Check or replace solenoid. Defective idle control device? Check or replace idle control device. Defective solenoid? Check or replace idle control device.
GA-6RZR2— EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used. Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant.
GA-6RZR2— SUGGESTED SPARE PARTS GA-6RZR2 WITH ROBIN EH-34DS ENGINE 1 to 5 Units Qty. P/N ........................ Description 1 ............ 0601804819 .......... CIRCUIT BREAKER 1 ............ 0601812597 .......... RECEPTACLE, GFCI 1 ............ 0601811035 .......... RECEPTACLE, 125V, 30A 1 ............ 0601811032 .......... RECEPTACLE, 250V, 20A 3 ............ 0601823204 .......... RECTIFIER 2 ............ 0642009000 .......... STRAINER, FUEL 2 ............ 0810107103 .......... FILTER, FUEL 1 .........
GA-6RZR2— GENERATOR ASSY. GENERATOR ASSY. PAGE 26 — GA-6RZR2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV.
GA-6RZR2— GENERATOR ASSY. GENERATOR ASSY. NO PART NO PART NAME 1 1-1 1-2 7901000503 7871080003 0601823207 0601822638 0071706304 7871017004 0801086104 0040010000 7901340603 7901315202 7871315022 7875021513 7871331003 7871344204 0040008000 0041208000 7871329514 0601851760 0017108020 ROTOR ASSY. ............................ 1 .........INCLUDES ITEMS W/ FIELD COIL 1 RECTIFIER .................................. 2 ..........D3SB60,S SURGE ABSORBER ...................2 ..........TNR15G431K BEARING ...........
CONTROL BOX ASSY. GA-6RZR2— CONTROL BOX ASSY. ASSY. PAGE 28 — GA-6RZR2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV.
GA-6RZR2— CONTROL BOX ASSY. CONTROL BOX ASSY. NO PART NO PART NAME 1 2 3 4 5 6 7 8 9 7901810303 0601850102 0805088004 0805088304 0017106020 0601823204 0027103020 0601823853 0027104010 003000400 7911820413 5585 0601800258 0601804819 4341817004 0027504010 0601812597 0601811035 0601811032 0027504010 003000400 0601830737 0601815109 0601830727 0602123555 CONTROL BOX 1 GROMMET .................................. 1 ..........G-3 RUBBER CUSHION 2 COLLAR 2 HEX. HEAD BOLT 2 RECTIFIER .............................
GA-6RZR2— PIPE FRAME ASSY. PIPE FRAME ASSY. PAGE 30 — GA-6RZR2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV.
GA-6RZR2— PIPE FRAME ASSY. PIPE FRAME ASSY. NO PART NO PART NAME 1 2 3 4 5 6 7 8 9 7905412202 7905414104 0017106016 7905442103 3015419004 0023808000 1665419004 020108060 011208030 0023808000 0017108040 002308000 7905456014 0017106016 7915455003 7915455103 0017106016 7905512102 0810107103 0810106004 0602125031 7855525514 7855525604 0017108030 0642009000 0521070042 0642000220 0642000230 0642001910 PIPE FRAME 1 BRACKET 1 HEX. HEAD BOLT 4 BASE 1 RUBBER SUSPENSION 1 HEX. NUT ................................
GA-6RZR2 — NAME PLATE AND DECALS NAME PLATE AND DECALS PAGE 32 — GA-6RZR2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV.
GA-6RZR2 — NAME PLATE AND DECALS NAME PLATE AND DECALS NO PART NO 1 2 3 4 5 6 7 8 9 10 11 0800628504 1980680004 7900638204 7900501102 7900631402 920203290 0820610404 7900636004 8700611804 8700611904 * * * * * * * * * * PART NAME QTY.
ROBIN EH-34 ENGINE — CRANKCASE ASSY. CRANKCASE ASSY. ROBIN GX240K1 ENGINE — CYLINDER HEAD PAGE 34 — GA-6RZR2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV.
ROBIN EH-34 ENGINE — CRANKCASE ASSY. CRANKCASE ASSY.
ROBIN EH-34 ENGINE — CRANKSHAFT & PISTON ASSY. CRANKSHAFT & PISTON ASSY. PAGE 36 — GA-6RZR2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV.
ROBIN EH-34 ENGINE — CRANKSHAFT & PISTON ASSY. CRANKSHAFT & PISTON ASSY. NO 10 40 50 60 65 70 220 310 320 330 350 360 * * 370 380 PART NO PART NAME 2462070201 0230350160 0230350170 0230350180 0021818000 0032018000 0031018000 0053205401 2462410223 2462250100 2462300103 2462310113 2462330103 2472340113 2472340213 2472340313 2472350117 2472350217 2472350317 0565210020 CRANKSHAFT CP 1 SPACER ....................................... 1 ..........SELECTIVE ASSY T=0.6 SPACER ...................................
ROBIN EH-34 ENGINE — INTAKE EXHAUST ASSY. INTAKE EXHAUST ASSY. PAGE 38 — GA-6RZR2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV.
ROBIN EH-34 ENGINE — INTAKE EXHAUST ASSY. INTAKE EXHAUST ASSY.
ROBIN EH-34 ENGINE — GOVERNOR ASSY. GOVERNOR ASSY. PAGE 40 — GA-6RZR2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV.
ROBIN EH-34 ENGINE — GOVERNOR ASSY. GOVERNOR ASSY. NO PART NO PART NAME 10 20 30 40 50 60 70 80 320 360 370 385 2464230401 2464220113 2344270301 2464280113 0031306000 0011406250 0186060020 2464250123 2464330111 0043105350 0022705000 0011008160 GOVERNOR LEVER CP GOVERNOR SHAFT GOVERNOR ROD CP ROD SPRING CLIP BOLT AND WASHER ASSY. NUT GOVERNOR SPRING SPEED CONTROL CP SCREW, PANHEAD NUT BOLT & WASHER ASSY. QTY. REMARKS 1 1 1 1 2 1 1 1 1 1 1 1 GA-6RZR2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV.
ROBIN EH-34 ENGINE — COOLING & RECOIL STARTER ASSY. COOLING & RECOIL STARTER ASSY. PAGE 42 — GA-6RZR2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV.
ROBIN EH-34 ENGINE — COOLING & RECOIL STARTER ASSY. COOLING & RECOIL STARTER ASSY.
ROBIN EH-34 ENGINE — CARBURETOR ASSY. CARBURETOR ASSY. PAGE 44 — GA-6RZR2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV.
ROBIN EH-34 ENGINE — CARBURETOR ASSY. CARBURETOR ASSY.
ROBIN EH-34 ENGINE — ELECTRIC COIL ASSY. AND SPARK PLUG ELECTRIC COIL ASSY. AND SPARK PLUG PAGE 46 — GA-6RZR2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV.
ROBIN EH-34 ENGINE — ELECTRIC COIL ASSY. AND SPARK PLUG ELECTRIC COIL ASSY. AND SPARK PLUG NO PART NO PART NAME 10 11 12 30 35 50 60 70 80 100 110 370 372 2467720401 2467820121 2467920301 0011406300 0043506200 2467310301 0669900217 0150040090 2267550103 0650140100 0655000051 0566000250 0110060010 FLYWHEEL CP 1 IGNITION COIL CP 1 CHARGE COIL CP 1 BOLT AND WASHER ASSY. 2 SCREW & WASHER ASSY. 4 WIRE 3 CP 1 SWITCH ASSY. ............................1 ..........
ROBIN EH-34 ENGINE — OIL LEVEL SENSOR & SOLENOID ASSY. OIL LEVEL SENSOR & SOLENOID ASSY. PAGE 48 — GA-6RZR2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV.
ROBIN EH-34 ENGINE — OIL LEVEL SENSOR & SOLENOID ASSY. OIL LEVEL SENSOR & SOLENOID ASSY. NO PART NO PART NAME 230 240 370 400 700 730 760 850 850-1 850-2 860 865 870 880 2467550201 0043106080 0566000250 0566000260 KS31101301 2467600501 2467311801 2277550100 CLAMP CP 1 SCREW, PANHEAD 1 CLAMP CP 1 CLAMP 3 OIL LEVEL SENSOR ASSY. 1 BRACKET, SOLENOID, 1 CP 1 WIRE 18 CP 1 SOLENOID ASSY. 1 NUT, HEX .....................................1 ..........CANNOT BE PURCHASED SEPERATELY WASHER, LOCK ...................
TERMS AND CONDITIONS OF SALE — PARTS Effective: July 1, 2000 PAYMENT TERMS 4. Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier. Freight is at the sender’s expense.
NOTE PAGE GA-6RZR2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV.
PARTS AND OPERATION MANUAL HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING PARTS DEPARTMENT 800-427-1244 or 310-537-3700 FAX: 800-672-7877 or 310-637-3284 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE 800-478-1244 or 310-537-3700 FAX: 310- 537-4259 WARRANTY DEPARTMENT 888-661-4279, or 310-661-4279 FAX: 310- 537-1173 MAIN 800-421-1244 or 310-537-3700 FAX: 310-537-3927 Manufactured for MULTIQUIP INC. by DENYO MANUFACTURING CO., JAPAN MULTIQUIP INC.
