OPERATION AND PARTS MANUAL MODEL QP3TE TRASH PUMP (Robin EX270D50024 Gasoline Engine) Revision #4 (11/15/10) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
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QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV.
QP3TE — TABLE OF CONTENTS QP3TE Trash Pump Robin EX270D50024 Engine Here’s How To Get Help ............................................ 3 Table of Contents ...................................................... 4 Parts Ordering Procedures ....................................... 5 Safety Message Alert Symbols .............................. 6-7 Rules For Safe Operation ...................................... 8-9 Pump Specifications/Dimensions .............................10 Engine Specifications ............
www.multiquip.com PARTS ORDERING PROCEDURES Ordering parts has never been easier! Choose from three easy options: Order via Internet (Dealers Only): Best Deal! Effective: January 1st, 2006 If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip. com. Order parts on-line using Multiquip’s SmartEquip website! ■ View Parts Diagrams ■ Order Parts ■ Print Specification Information To obtain an MQ Account, contact your District Sales Manager for more information.
QP3TE — SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others. This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the Multiquip Model QP3TE Trash Pump.
QP3TE — SAFETY MESSAGE ALERT SYMBOLS Accidental Starting Respiratory Hazard ALWAYS place the engine ON/OFF switch in the OFF position when the pump is not in use. ALWAYS wear approved respiratory protection. Equipment Damage Messages Sight and Hearing hazard ALWAYS wear approved eye and hearing protection. Other important messages are provided throughout this manual to help prevent damage to your pump, other property, or the surrounding environment.
RULES FOR SAFE OPERATION DANGER Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only. The following safety guidelines should always be used when operating the trash pump: GENERAL SAFETY ■ DO NOT operate or service this equipment before reading this entire manual. ■ This equipment should not be operated by persons under 18 years of age.
RULES FOR SAFE OPERATION ■ NEVER Run engine without air cleaner. Severe engine damage may occur. ■ ALWAYS read, understand, and follow procedures in Operator’s Manual before attempting to operate equipment. ■ ALWAYS be sure the operator is familiar with proper safety precautions and operation techniques before using pump. ■ ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.
QP3TE — SPECIFICATIONS/DIMENSIONS (PUMP) Table 1. Specifications (Pump) Model QP- 3TE Type Trash Pump Suction & Discharge Size Pump Maximum Pumping Capacity Max. Solids Diameter Dimension (L x W x H) Dry Net Weight 3.00 in. (76 mm.) 396 gallons/minute (1,500 liters/minute) 1.50 in. (38 mm.) Max. Lift 25 ft. (7.62 meters) Max. Head 95 ft. (29.0 meters) 28.7 x 21.7 X 23.0 in. (730 X 550 X 585 mm.) 135 lbs. (61 Kg.) 21.7 IN. (55.0 CM.) 23.0 IN. (58.5 CM.) 28.7 IN. (73.0 CM.) Figure 1.
QP3TE — SPECIFICATIONS (ENGINE) Table 2. Specifications (Engine) Model Type Engine ROBIN EX270D50024 Air-cooled 4 stroke, Single Cylinder, OHV, Horizontal Shaft Gasoline Engine Bore X Stroke 2.95 in. x 2.36 in. (75 mm x 60 mm) Displacement 16.17 cu. in. (265 cc) Max Output 9.0 H.P./4000 R.P.M. Continuous Output 7.0 H.P./3600 R.P.M. Fuel Tank Capacity Approx. 1.59 U.S. gallons (6.0 liters) Fuel Lube Oil Capacity Speed Control Method Starting Method Unleaded Automobile Gasoline 1.16 qts. (1.
QP3TE — GENERAL INFORMATION APPLICATION The QP3TE Trash Pump is designed to be used for dewatering applications. Both the suction and discharge ports on the QP3TE trash pump use a 3-inch diameter opening, which allows the pump to pump at a rate of approximately 396 gallons/minute (gpm) or 1,500 liters/minute (lpm). Trash pumps are designed to purge air from the suction line and create a partial vacuum in the pump body.
QP3TE — PUMP COMPONENTS Figure 2 shows a typical application using the QP3TE Trash pump. Please note that this pump is intended for the removal of clean water and water containing some debris and solids. Maximum size of solids should not exceed 1.5 inch (38 mm) in diameter. DO NOT set strainer on bottom of water bed. Placing the strainer above the water bed will prevent the pump from drawing in excessive amounts of sand and foreign debris. Figure 2. QP3TE Pump Application 1.
QP3TE — REFUELING DANGER Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry. If pump is placed in a truck bed with a plastic liner, REMOVE pump from truck bed and place on ground (Figure 3) to refuel. The possibility of fire or explosion exists, due to static electricity.
QP3TE — BASIC ENGINE INITIAL SERVICING Figure 4. Engine Controls and Components The engine (Figure 4) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the ROBIN engine service manual for instructions and details for proper operation and servicing. 5. Throttle Lever – Used to adjust engine RPM speed (lever advanced forward SLOW, lever back toward operator FAST). 1. 6. Recoil Starter (pull rope) – Manual-starting method.
QP3TE — PRE-INSPECTION (ENGINE) CAUTION NEVER operate the pump in a confined area or enclosed area structure that does not provide ample free flow of air. 3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick. 4. If the oil level is low (Figure 6), fill to the edge of the oil filler hole with the recommended oil type (Table 5). Maximum oil capacity is 1.16 quarts (1.
QP3TE — PRE-SETUP (PUMP) Before Starting 1. Read safety instructions at the beginning of manual. NOTE 2. Place pump as near to water as possible, on a firm flat, level surface. 3. To prime pump, remove fill cap (Figure 2) and fill pump casing with water. If the pump casing is not filled with water before starting, it will not begin pumping. CAUTION Pump casing must be filled with water before using pump. Otherwise pump will not be able to begin pumping.
QP3TE — INITIAL START-UP (ENGINE) CAUTION 3. Place the choke lever (Figure 9) in the "CLOSED " position if starting a cold engine. DO NOT attempt to operate the pump until the Safety, General Information, and Inspection sections of this manual have been read and thoroughly understood. This section is intended to assist the operator with the initial start-up of the trash pump. It is extremely important that this section be read carefully before attempting to use the pump in the field.
QP3TE — INITIAL START-UP (ENGINE) 6. Grasp the starter grip (Figure 12) and slowly pull it out. The resistance becomes the hardest at a certain position, corresponding to the compression point. Pull the starter grip briskly and smoothly for starting. CAUTI CAUTION ALWAYS run engine at full speed while pumping. Stopping The Engine Normal Shutdown 1. Move the throttle lever to the IDLE position (Figure 15) and run the engine for three minutes at low speed. Figure 12. Starter Grip 7.
QP3TE — MAINTENANCE (PUMP) Adjusting Impeller Clearance Pump Vacuum Test CAUTION DO NOT attempt to start the engine unless the pump has previously been primed with water. Severe pump damage will occur if pump has not been primed. To perform the pump vacuum test do the following: 1. Remove the pump fill cap (Figure 2), and fill the pump with water. 2. Start the engine as outlined in the initial start-up section, and wait for the pump to begin pumping. 3.
QP3TE — MAINTENANCE (PUMP) NOTE Pressure reading may vary depending on altitude. See Tables 3 and 4 on page 12. Figure 18. Pump Vacuum Tester QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV.
QP3TE — MAINTENANCE (ENGINE) Engine Maintenance Perform engine maintenance procedures as referenced by Table 6 below: Table 6. Engine Maintenance Schedule DESCRIPTION (3) OPERATION BEFORE CHECK X FIRST EVERY MONTH 3 MONTHS OR OR 10 HRS. 25 HRS. EVERY 6 MONTHS OR 50 HRS. EVERY YEAR OR 100 HRS. EVERY 2 YEARS OR 200 HRS.
QP3TE — MAINTENANCE (ENGINE) Maintenance Perform the engine maintenance procedures as indicated below: DAILY ■ Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessary. Check and retighten all fasteners as necessary. Check the spring box and bellows for oil leaks. Repair or replace as needed. WEEKLY ■ Remove the fuel filter cap and clean the inside of the fuel tank. ■ Remove or clean the filter at the bottom of the tank.
QP3TE — PREPARATION FOR LONG -TERM STORAGE Pump Storage For storage of the pump for over 30 days, the following is required: Drain the fuel tank completely. Run the engine until the fuel in the injection system is completely consumed. Completely drain used oil from the engine crankcase and fill with fresh clean oil, then follow the procedures described in the engine manual for engine storage. Remove the drain plug from the pump and drain out any water from left in the housing.
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QP3TE — TROUBLESHOOTING (ENGINE) TABLE 7. ENGINE TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM SOLUTION Difficult to start Fuel is available but spark plug will not ignite. (Power available at high tension cable). Fuel is available but spark plug will not ignite. (Power NOT available at high tension cable). Fuel is available and spark plug ignites (compression normal). Fuel is available and spark plug ignites (compression low ). Ignition plug being bridge? Check ignition system.
QP3TE — TROUBLESHOOTING (ENGINE/PUMP) TABLE 7. ENGINE TROUBLESHOOTING (Continued) SYMPTOM POSSIBLE PROBLEM SOLUTION Operation not satisfactory Rotational speed fluctuates. Recoil star ter not working properly. Governor adjustment improper? Adjust governor to correct lever. Governor spring defective? Clean or replace ignition. Fuel flow erratic? Check fuel line. Air taken in through suction line? Check suction line. Dust in rotating par t? Clean recoil star ter assembly.
QP3TE — EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. NOTICE The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed. SAMPLE PARTS LIST NO. 1 2% 2% 3 4 PART NO. PART NAME QTY. REMARKS 12345 BOLT......................1 .
QP3TE — SUGGESTED SPARE PARTS QP3TE TRASH PUMP 1 TO 3 UNITS W/ROBIN EX270D50024 ENGINE Qty. P/N Description 2 ........................................... KIT, MECHANICAL SEAL, O-RINGS 1 ............ 1992040032 .......... IMPELLER 2 ............ 0631211159 .......... FLOODING CAP W/ O-RING 3 ............ 0650140150 .......... SPARK PLUG 3 ............ 2793260707 .......... ELEMENT, AIR CLEANER 1 ............ 2795011008 .......... ROPE STARTER 1 ............ 0430430060 ..........
QP3TE — PUMP ASSY. PUMP ASSY. 59 SEAL KIT 6 58 PAGE 30 — QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
QP3TE — PUMP ASSY. PUMP ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17@ 18@ 19 20 21@# 22 23 24 25@ 26@ 27@ 27-1@ 28 29 30 PART NO.
QP3TE — PUMP ASSY. PUMP ASSY. 59 SEAL KIT 6 58 PAGE 32 — QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
QP3TE — PUMP ASSY. PUMP ASSY. NO. 38 39 40 41# 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 PART NO. 0181090820 0181090825 0151191257 0520040431 43342012400011 0204490060 0458220080 0205490100 0205490100 0205490100 0401650100 0451290080 0451290080 0451290100 0451290100 0451290100 0451290100 0480570850 1992108050 0742214080 EX270D50024 KIT3TE PART NAME QTY.
ROBIN EX270D500241 ENGINE — CRANKCASE ASSY. CRANKCASE ASSY. PAGE 34 — QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
ROBIN EX270D50024 ENGINE — CRANKCASE ASSY. CRANKCASE ASSY.
ROBIN EX270D50024 ENGINE — CRANKSHAFT AND PISTON ASSY. CRANKSHAFT AND PISTON ASSY. PAGE 36 — QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
ROBIN EX270D50024 ENGINE — CRANKSHAFT AND PISTON ASSY. CRANKSHAFT AND PISTON ASSY. NO PART NO PART NAME QTY. REMARKS 10 2792030141 CRANKSHAFT CP 1 50 0180180010 FLANGE NUT 1 70 0323030010 WOODRUFF KEY 1 310 2792250120 CONNECTING ROD ASSY. ......................... 1 ......... INCLUDES ITEM W/ * 320 2792300103 CONNECTING ROD BOLT 2 * 2792330103 350 PISTON PIN 1 360 2792340103 PISTON, STANDARD 1 360 2792340303 PISTON OVERSIZE 0.25 MM 1 360 2792340403 PISTON OVERSIZE 0.
ROBIN EX270D50024 ENGINE — GOVERNOR ASSY. GOVERNOR ASSY. PAGE 38 — QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
ROBIN EX270D50024 ENGINE — GOVERNOR ASSY. GOVERNOR ASSY. NO PART NO 10 2794230113 20 2774220133 30 2794270101 40 2774280113 50 0031305000 60 0130060240 70 0186060020 80 2794250223 2774330301 310 * 2774350103 340 * 0200060170 350 * 0217060070 355 * 0140060180 360 * 2374500423 365 * 0021706000 370 435 * 2774390203 395 * 0131050030 396 * 0043104080 440 * 0023506000 450 * 2774510103 480 * 0110060020 485 486 2774370103 * 490 2774600303 PART NAME QTY.
ROBIN EX270D50024 ENGINE — INTAKE AND EXHAUST ASSY. INTAKE AND EXHAUST GROUP ASSY. PAGE 40 — QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
ROBIN EX270D50024 ENGINE — INTAKE AND EXHAUST ASSY. INTAKE AND EXHAUST ASSY. NO. 10 25 27 34 * 35 * 37 * 38 * 60 70 80 90 95 150 160 163 166 170 200 210 220 225 230# 240# 290 310 315 317 320 340 350 360 361 365 440 445 540 550 PART NO.
ROBIN EX270D50024 ENGINE — AIR CLEANER ASSY. AIR CLEANER ASSY. PAGE 42 — QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
ROBIN EX270D50024 ENGINE — AIR CLEANER ASSY. AIR CLEANER ASSY. NO. 510 510-200 * 510-220 * 510-250 * 510-260 * 510-270 * 510-290 * 510-520 * 510-570 * 510-580 * 510-210 * PART NO. 2793261500 2793263408 2793265008 2793264308 2793273008 2793274008 2793274008 2793260707 0023806000 0110060050 2793272008 PART NAME QTY. REMARKS AIR CLEANER ASSY., DUAL ............ 1 ...............
ROBIN EX270D50024 ENGINE — COOLING AND STARTING ASSY. COOLING AND STARTING ASSY. PAGE 44 — QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
ROBIN EX270D50024 ENGINE — COOLING AND STARTING ASSY. COOLING AND STARTING ASSY. NO PART NO PART NAME QTY. REMARKS 10 2795120201 BLOWER HOUSING CP, BLACK 1 20 0732005140 LABEL, TRADEMARK 64D 1 40 0110060030 FLANGE BOLT 4 60 2795271111 BAFFLE 1, CASE CP 1 61 2795270213 BAFFLE 2, HEAD 1 80 0016508120 BOLT 1 81 0110060020 FLANGE BOLT 1 210 2795020200 RECOIL STARTER ASSY. ................................... 1 .........
ROBIN EX270D50024 ENGINE — CARBURETOR ASSY. CARBURETOR ASSY. PAGE 46 — QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
ROBIN EX270D50024 ENGINE — CARBURETOR ASSY. CARBURETOR ASSY.
ROBIN EX270D50024 ENGINE — FLYWHEEL ASSY. PAGE 48 — QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
ROBIN EX270D50024 ENGINE — FLYWHEEL ASSY. FLYWHEEL ASSY. NO PART NO 10 2797923001 11 2797943001 30 0011406250 50 27773102H1 60 0660000371 70 0150040090 100 0650140150 110 0655000270 PART NAME QTY. REMARKS FLYWHEEL CP 1 IGNITION COIL CP 1 BOLT & WASHER ASSY. 2 WIRE 2 CP, W/OIL SENSOR 1 SWITCH ASSY. 1 TAPPING SCREW 2 SPARK PLUG .......................................... 1.................... NGK BR6HS SPARK PLUG CAP 1 QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV.
EX270D50024 ENGINE — ELECTRIC DEVICE ASSY. ELECTRIC DEVICE ASSY. PAGE 50 — QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
EX270D50024 ENGINE — ELECTRIC DEVICE ASSY. ELECTRIC DEVICE ASSY. NO PART NO 700 2797630131 705 KU31107101 740 0011406160 741 0150040090 770 2147900601 775 0110060020 780 2797550103 785 0152060050 PART NAME OIL SENSOR CP FLOAT, C/U CP3 BOLT & WASHER ASSY. TAPPING BOLT CLAMP CP FLANGE BOLT CLAMP TAPPING BOLT QTY. 1 1 2 1 1 1 1 1 REMARKS QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL— REV.
EX270D50024 ENGINE — FUEL TANK ASSY. FUEL TANK ASSY. PAGE 52 — QP3TE TRASH PUMP — OPERATION AND PARTS MANUAL — REV.
EX270D50024 ENGINE — FUEL TANK ASSY. FUEL TANK ASSY.
TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products. a. SPECIAL EXPEDITING SERVICE Terms of payment for parts are net 30 days.
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OPERATION AND PARTS MANUAL HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave. Carson, CA 90746 Contact: mq@multiquip.com MQ Parts Department Tel.
