OPERATION & PARTS MANUAL MODEL QP-40TE TRASH PUMP (ROBIN GASOLINE ENGINE) Revision #0 (04/13/05) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
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TABLE OF CONTENTS Multiquip QP-40TE Trash ROBIN EX270D50021 Pump Engine (EPA) Table Of Contents ..................................................... 4 Parts Ordering Procedures ....................................... 5 Safety Message Alert Symbols .............................. 6-7 Rules For Safe Operation ...................................... 8-9 Pump Specifications/Dimensions ............................ 10 Engine Specifications .............................................. 11 General Information .....
PARTS ORDERING PROCEDURES When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ ❒ ❒ Dealer account number Dealer name and address Shipping address (if different than billing address) Return fax number Applicable model number Quantity, part number and description of each part Specify preferred method of shipment: ✓ FedEx or UPS Ground ✓ FedEx or UPS Second Day or Third Day Note: Unless otherwise indicated by customer, all orders are treated as “Standard Orders”, and will ✓ FedEx or UPS Nex
QP- 40TE — SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others. This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the Multiquip Model QP40TE Trash Pump.
QP- 40TE — SAFETY MESSAGE ALERT SYMBOLS CAUTION Accidental Starting Hazards ALWAYS place the ON/OFF switch in the OFF position when the pump is not in use. CAUTION CAUTION Equipment Damage Hazards Other important messages are provided throughout this manual to help prevent damage to your pump, other property, or the surrounding environment. Eye and Hearing Hazards NOTE This pump, other property, or the surrounding environment could be damaged if you do not follow instructions.
QP- 40TE — RULES FOR SAFE OPERATION DANGER Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only. The following safety guidelines should always be used when operating the trash pump: GENERAL SAFETY ■ DO NOT operate or service this equipment before reading this entire manual. ■ This equipment should not be operated by persons under 18 years of age.
QP- 40TE — RULES FOR SAFE OPERATION ■ NEVER run engine without air cleaner. Severe engine damage may occur. ■ ALWAYS read, understand, and follow procedures in Operator’s Manual before attempting to operate equipment. ■ ALWAYS be sure the operator is familiar with proper safety precautions and operation techniques before using pump. ■ ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.
QP- 40TE — SPECIFICATIONS/DIMENSIONS (PUMP) Table 1. Specifications (Pump) Pump Dimension (L x W x H) Dry Net Weight Model QP-40TE Type Trash Pump Suction & Discharge Size 4.00 in. (101 mm.) Maximum Pumping Capacity 425 gallons/minute (1600 liters/minute) Max. Solids Diameter 2.00 in. (50 mm.) Max. Lift 25 ft. (7.6 meters) Max. Head 78 ft. (24.0 meters) 29.1 x 27.4 X 31.5 in. (740 X 685 X 800 mm.) 240 lbs. (109 Kg.) Figure 1.
QP- 40TE — SPECIFICATIONS (ENGINE) Table 2. Specifications (Engine) Model ROBIN EX-270D50021 Type Air-cooled 4 stroke, Single Cylinder, OHV, Horizontal Shaft Gasoline Engine Displacement Engine Continuous Output 5.1 H.P./3600 R.P.M. Max Output 9.0 H.P./4000 R.P.M. Fuel Tank Capacity Fuel Unleaded Automobile Gasoline 1.16 quar ts (1.1 liters) Oil Aler t System Yes Star ting Method Dry Net Weight 1.72 gallons (6.
QP- 40TE — GENERAL INFORMATION APPLICATION Suction Lift The QP-40TE Trash Pump is designed to be used for dewatering applications. Both the suction and discharge ports on the QP-40TE pump use a 4-inch diameter opening, which allows the pump to pump at a rate of approximately 425 gallons/minute (gpm) or 1,600 liters/minute (lpm). This pump is intended to be used for dewatering applications and is capable of suction lifts up to 25 feet at sea level.
QP- 40TE — PUMP COMPONENTS Figure 2 shows a typical application using the QP-40TE Trash pump. Please note that this pump is intended for the removal of clean water and water containing some debris and solids. Maximum size of solids should not exceed 2 inches (50 mm) in diameter. DO NOT set strainer on bottom of water bed. Placing the strainer above the water bed will prevent the pump from drawing in excessive amounts of sand and foreign debris. Figure 2.
QP- 40TE — REFUELING DANGER Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry. If pump is placed in a truck bed with a plastic liner, REMOVE pump from truck bed and place on ground (Figure 3) to refuel. The possibility of fire or explosion exists, due to static electricity.
QP- 40TE — BASIC ENGINE Figure 4. Engine Controls and Components INITIAL SERVICING The engine (Figure 4) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the ROBIN engine service manual for instructions and details for proper operation and servicing. 5. Throttle Lever – Used to adjust engine RPM speed (lever advanced forward SLOW, lever back toward operator FAST). 1. 6. Recoil Starter (pull rope) – Manual-starting method.
QP- 40TE — PRE-INSPECTION (ENGINE) CAUTION NEVER operate the pump in a confined area or enclosed area structure that does not provide ample free flow of air. 3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick. 4. If the oil level is low (Figure 6), fill to the edge of the oil filler hole with the recommended oil type (Table 3). Maximum oil capacity is 1.16 quarts (1.
QP- 40TE — PRE-SETUP (PUMP) Before Starting 1. Read safety instructions at the beginning of manual. NOTE 2. Place pump as near to water as possible, on a firm flat, level surface. 3. To prime pump, remove fill cap (Figure 2) and fill pump casing with water. If the pump casing is not filled with water before starting, it will not begin pumping. CAUTI CAUTION Pump casing must be filled with water before using pump. Otherwise pump will not be able to begin pumping.
QP- 40TE — INITIAL START-UP (ENGINE) CAUTI CAUTION 3. Place the choke lever (Figure 9) in the "OPEN " position if starting a cold engine. DO NOT attempt to operate the pump until the Safety, General Information and Inspection sections of this manual have thoroughly been read and understood. This section is intended to assist the operator with the initial start-up of the trash pump. It is extremely important that this section be read carefully before attempting to use the pump in the field. Figure 9.
QP- 40TE — INITIAL START-UP (ENGINE) 6. Grasp the starter grip (Figure 12) and slowly pull it out. The resistance becomes the hardest at a certain position, corresponding to the compression point. Pull the starter grip briskly and smoothly for starting. CAUTI CAUTION ALWAYS run engine at full speed while pumping. Stopping The Engine Normal Shutdown 1. Move the throttle lever to the IDLE position (Figure 15) and run the engine for three minutes at low speed. Figure 12. Starter Grip 7.
QP- 40TE — MAINTENANCE (PUMP) Pump Vacuum Test CAUTI CAUTION DO NOT attempt to start the engine unless the pump has previously been primed with water. Severe pump damage will occur if pump has not been primed. To perform the pump vacuum test do the following: 1. Remove the pump fill cap, and fill the pump with water. 2. Start the engine as outlined in the initial start-up section, and wait for the pump to begin pumping. 3.
QP- 40TE — MAINTENANCE (PUMP) Figure 18. Pump Vacuum Tester QP- 40TE — OPERATION & PARTS MANUAL — REV.
QP- 40TE — MAINTENANCE (ENGINE) Engine Maintenance Perform engine maintenance procedures as referenced by Table 4 below: Table 4. Engine Maintenance Schedule DESCRIPTION (3) OPERATION BEFORE CHECK X FIRST EVERY MONTH 3 MONTHS OR OR 10 HRS. 25 HRS. EVERY 6 MONTHS OR 50 HRS. EVERY YEAR OR 100 HRS. EVERY 2 YEARS OR 200 HRS.
QP- 40TE — MAINTENANCE (ENGINE) Maintenance Perform the engine maintenance procedures as indicated below: DAILY ■ Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessary. Check and retighten all fasteners as necessary. Check the spring box and bellows for oil leaks. Repair or replace as needed. WEEKLY ■ Remove the fuel filter cap and clean the inside of the fuel tank. ■ Remove or clean the filter at the bottom of the tank.
QP- 40TE — PREPARATION FOR LONG -TERM STORAGE Pump Storage For storage of the pump for over 30 days, the following is required: z Drain the fuel tank completely. z Run the engine until the fuel in the injection system is completely consumed. z Completely drain used oil from the engine crankcase and fill with fresh clean oil, then follow the procedures described in the engine manual for engine storage. z Remove the drain plug from the pump and drain out any water from left in the housing.
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QP- 40TE — TROUBLESHOOTING (ENGINE) TABLE 5. ENGINE TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM SOLUTION Difficult to start Fuel is available but spark plug will not ignite. (Power available at high tension cable). Fuel is available but spark plug will not ignite. (Power NOT available at high tension cable). Fuel is available and spark plug ignites (compression normal). Fuel is available and spark plug ignites (compression low ). Ignition plug being bridge? Check ignition system.
QP- 40TE — TROUBLESHOOTING (ENGINE/PUMP) TABLE 5. ENGINE TROUBLESHOOTING (Continued) SYMPTOM POSSIBLE PROBLEM SOLUTION Operation not satisfactory Rotational speed fluctuates. Recoil star ter not working properly. Governor adjustment improper? Adjust governor to correct lever. Governor spring defective? Clean or replace ignition. Fuel flow erratic? Check fuel line. Air taken in through suction line? Check suction line. Dust in rotating par t? Clean recoil star ter assembly.
QP- 40TE — EXPLANATION OF PARTS SECTION REMARKS The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. The contents and part numbers listed in the parts section are subject to change without notice . Multiquip does not guarantee the availability of the parts listed. Sample Parts List: NO.
QP- 40TE — SUGGESTED SPARE PARTS QP-40TE 1 TO 5 UNITS WITH ROBIN EX- 270D50021 ENGINE 1 to 5 Units Qty.
QP- 40TE — PUMP ASSY. PUMP ASSY. PAGE 30 — QP- 40TE —OPERATION & PARTS MANUAL — REV.
QP- 40TE — PUMP ASSY. PUMP ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 * 20 * 21 * 22 23 24 25 26 * 27 * 28 * 28 * 29 30 PART NO.
QP- 40TE — PUMP ASSY. PUMP ASSY. PAGE 32 — QP- 40TE —OPERATION & PARTS MANUAL — REV.
QP- 40TE — PUMP ASSY. PUMP ASSY. NO. 31 32 33 PART NO. 0151151025 0151140536 0151151230 34 35 36 37 0191150725 0105051045 0205450120 0205450100 38 39 40 41 42 43 44 45 46 47 48 49 0205450055 0451250120 0451250100 0451250080 0458220080 0401450100 43342012400011 0105051035 0641400430 0520040425 0742214100 KIT40TE PART NAME QTY.
ROBIN EX270D50021 ENGINE — CRANKCASE ASSY. CRANKCASE ASSY. PAGE 34 — QP- 40TE —OPERATION & PARTS MANUAL — REV.
ROBIN EX270D50021 ENGINE — CRANKCASE ASSY. CRANKCASE ASSY.
ROBIN EX270D50021 ENGINE — CRANKSHAFT ASSY. CRANKSHAFT, PISTON ASSY. PAGE 36 — QP- 40TE —OPERATION & PARTS MANUAL — REV.
ROBIN EX270D50021 ENGINE — CRANKSHAFT ASSY. CRANKSHAFT, PISTON ASSY. NO PART NO PART NAME QTY. REMARKS 10 2792100131 CRANKSHAFT CP, 1" PUMP 1 10 2792030141 CRANKSHAFT CP, METRIC PUMP 25MM 1 50 0180180010 FLANGE NUT, M18X31DX14H 1 70 0323030010 WOODRUFF KEY, 3BX6HX16D 1 310 2792250120 CONNECTING ROD ASSY. ............................. 1 ............ INCLUDES ITEM W/# 320# 2792300103 CONNECTING ROD BOLT, M7X1.0X40L 2 350 2792330103 PISTON PIN, 18DX13DX53L 1 360 2792340103 PISTON, STD. 74.
ROBIN EX270D50021 ENGINE — INTAKE AND EXHAUST ASSY. INTAKE AND EXHAUST GROUP ASSY. PAGE 38 — QP- 40TE —OPERATION & PARTS MANUAL — REV.
ROBIN EX270D50021 ENGINE — INTAKE AND EXHAUST ASSY. INTAKE AND EXHAUST GROUP ASSY. NO. 10 25 27 34 35 37 38 60 70 80 90 95 150 160 163 166 170 200 220 225 230 * 240 * 290 310 315 317 320 340 350 360 361 365 385 387 440 445 540 550 570 580 PART NO.
ROBIN EX270D50021 ENGINE — AIR CLEANER ASSY. AIR CLEANER ASSY. PAGE 40 — QP- 40TE —OPERATION & PARTS MANUAL — REV.
ROBIN EX270D50021 ENGINE — AIR CLEANER ASSY. AIR CLEANER ASSY. NO. 510 510-200 * 510-220 * 510-250 * 510-260 510-270 510-520 * 510-570 * 510-580 PART NO. 2793261200 2793263108 2793265008 2793264008 2793273008 2793274008 2793260707 0023806000 0110060050 PART NAME QTY. REMARKS AIR CLEANER ASSY., DUAL ............ 1 ............... INCLUDES ITEM W/ * BASE CP 1 GASKET 1 COVER 1 LABEL 1 NUT 1 ELEMENT 1 FLANGE NUT 2 FLANGE BOLT 1 QP- 40TE — OPERATION & PARTS MANUAL — REV.
ROBIN EX270D50021 ENGINE — GOVERNOR ASSY. GOVERNOR GROUP ASSY. PAGE 42 — QP- 40TE —OPERATION & PARTS MANUAL — REV.
ROBIN EX270D50021 ENGINE — GOVERNOR ASSY. GOVERNOR GROUP ASSY. NO. 10 20 30 40 50 60 70 80 310 * 340 * 350 * 355 * 360 * 365 * 370 * 395 * 396 * 435 * 440 * 450 * 480 * 485 486 * 490 PART NO. 2794230113 2274220133 2794270101 2774280113 0031305000 0130060240 0186060020 2794250223 2774330301 2774350103 0200060170 0217060070 0140060180 2374500423 0021706000 2774390203 0131050030 0043104080 0023506000 2674510103 0110060020 2774370103 2774600303 PART NAME QTY.
ROBIN EX270D50021 ENGINE — COOLING/ STARTING ASSY. COOLING AND STARTING GROUP ASSY. PAGE 44 — QP- 40TE —OPERATION & PARTS MANUAL — REV.
ROBIN EX270D50021 ENGINE — COOLING/ STARTING ASSY. COOLING AND STARTING GROUP ASSY. NO. 10 20 40 60 61 80 81 210 210-1 * 210-2 * 210-3 * 210-4 * 210-5 * 210-6 * 210-7 210-11 * 210-35 * 210-49 * 220 PART NO. 2795120201 0732005140 0110060030 2795271111 2795270213 0016508120 0110060020 2795020200 2265071608 2795012008 2795011008 2265070108 2795012508 2265073108 2265075208 2795014508 2265074108 2265075318 0110060010 PART NAME QTY. REMARKS BLOWER HOUSING CP., BLACK 1 LABEL, TRADE MARK 64D 1 FLANGE BOLT, M6X1.
ROBIN EX270D50021 ENGINE — FUEL TANK ASSY. FUEL, LUBRICANT ASSY. PAGE 46 — QP- 40TE —OPERATION & PARTS MANUAL — REV.
ROBIN EX270D50021 ENGINE — FUEL TANK ASSY. FUEL, LUBRICANT ASSY. NO. 10 20 23 30 40 48 60 63 80 90 PART NO. 2796010211 0732005181 2799510103 0430430060 0641360010 0505120020 0023808000 0110080250 0851060000 0561100030 PART NAME FUEL TANK CP., 3.6L BLACK LABEL, WARNING LABEL, MODEL FUEL TANK CAP CP FUEL, FILTER UNION FLANGE NUT FLANGE BOLT, M8X1.25X25L RUBBER PIPE, 6DX12D HOSE CLAMP, 10DX8BX1T QTY. 1 1 1 1 1 1 2 1 1 2 REMARKS QP- 40TE — OPERATION & PARTS MANUAL — REV.
ROBIN EX270D50021 ENGINE — CARBURETOR ASSY. CARBURETOR ASSY. PAGE 48 — QP- 40TE —OPERATION & PARTS MANUAL — REV.
ROBIN EX270D50021 ENGINE — CARBURETOR ASSY. CARBURETOR ASSY. NO. 210 210-1 * 210-2 * 210-3 * 210-5 * 210-8 * 210-11 * 210-12 * 210-15 * 210-16 * 210-17 * 210-18 * 210-19 * 210-22 * 210-28 * 210-32 * 210-40 * 210-41 * 210-60 * 210-100 * 210-104 * 210-151 * 210-152 * 210-153 * 210-154 * 224 225 226 227 228 229 PART NO.
ROBIN EX270D50021 ENGINE — FLYWHEEL ASSY. FLYWHEEL ASSY. PAGE 50 — QP- 40TE —OPERATION & PARTS MANUAL — REV.
ROBIN EX270D50021 ENGINE — FLYWHEEL ASSY. FLYWHEEL ASSY. NO PART NO 10 2797924101 11 2797943001 12 2797930101 12 2797930201 30 0011406250 35 0011306200 35 0011306300 50 277731020H1 60 0660000371 70 0150040090 100 0650140150 `110 0655000270 PART NAME QTY. REMARKS FLYWHEEL CP, 15W, 40W CHARGING 1 IGNITION COIL CP 1 LAMP COIL CP, 15W 1 LAMP COIL CP, 40W 1 BOLT & WASHER ASSY. 2 BOLT & WASHER ASSY., 15W 2 BOLT & WASHER ASSY., 40W 2 WIRE 1 CP 1 SWITCH ASSY. 1 TAPPING SCREW ................................... 2..
EX270D50021 ENGINE — ELECTRIC DEVICE ASSY. ELECTRIC DEVICE ASSY. PAGE 52 — QP- 40TE —OPERATION & PARTS MANUAL — REV.
EX270D50021 ENGINE — ELECTRIC DEVICE ASSY. ELECTRIC DEVICE ASSY. NO PART NO 700 2797630131 705 KU31107101 740 0011406160 741 0150040090 770 2147900601 775 0110060020 PART NAME OIL SENSOR CP CONTROL ASSY, OIL SENSOR BOLT & WASHER ASSY. TAPPING BOLT CLAMP CP FLANGE BOLT QTY. 1 1 2 2 1 1 REMARKS QP- 40TE — OPERATION & PARTS MANUAL — REV.
Effective: October 1, 2002 PAYMENT TERMS TERMS AND CONDITIONS OF SALE — PARTS 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin.
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OPERATION & PARTS MANUAL HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave. Tel. (800) 421-1244 Carson, CA 90746 Fax (800) 537-3927 Contact: mq@multiquip.com Mayco Parts 800-306-2926 Fax: 800-672-7877 310-537-3700 Fax: 310-637-3284 Service Department 800-421-1244 Fax: 310-537-4259 310-537-3700 MQ Parts Department 800-427-1244 310-537-3700 MEXICO UNITED KINGDOM MQ Cipsa Carr. Fed. Mexico-Puebla KM 126.
