Operation Manual MODEL TP7X Tile Saw (Electric Motor) Revision #0 (03/04/11) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
Proposition 65 Warning Engine exhaust and some of its constituents, and some dust created by power sanding, sawing, grinding, drillingandotherconstructionactivities contains chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Some examples of these chemicals are: Leadfromlead-basedpaints. Crystalline silicafrombricks. Cementandothermasonryproducts. Arsenicandchromiumfromchemically treatedlumber.
Silicosis/Respiratory Warnings WARNING WARNING SILICOSIS WARNING RESPIRATORY HAZARDS Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis.
Table of Contents TP7X Tile Saw Proposition 65 Warning............................................ 2 Silicosis/Respiratory Warnings................................. 3 Table Of Contents..................................................... 4 Safety Information................................................. 6-9 Specifications......................................................... 10 Dimensions............................................................. 11 General Information.............................
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Safety Information Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others. Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages.
Safety Information generaL SaFeTy CauTIon never operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations. Avoid wearing jewelry or loose fitting clothes that may snag on the controls or moving parts as this can cause serious injury. never operate this equipment when not feeling well due to fatigue, illness or when under medication.
Safety Information SaW SaFeTy CauTIon Danger never operate the equipment in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe bodily harm or even death. never operate the saw without blade guards and covers in place. Exposure of the diamond blade must not exceed 180 degrees. Verify the motor start switch is set to the OFF position before installing a blade. WarnIng Accidental starting can cause severe injury or death.
Safety Information eLeCTrIC moTor SaFeTy NOTICE LIFTIng SaFeTy CauTIon Operate electric motor only at the specified voltage indicated on the nameplate. never allow any person or animal to stand underneath the equipment while lifting. Do noT spray water onto electric motor. Some saws are very heavy and awkward to move around. Use proper heavy lifting procedures. aLWayS disconnect AC power plug from power source before moving saw, changing blade, or performing maintenance.
SPECIFICATIONS Table 1. Saw Specifications Model Blade Capacity Blade RPM Arbor Size Blade Guard Blade Shaft Bearings Cutting Head Conveyor Cart Drive System Max. Depth of Cut Straight Cut Diagonal Cut Water Tray Water Pump Weight TP7X 7 in. (178 mm) 6000 5/8 in. (15.875 mm) Cast Aluminum Water-Cooled Cast Aluminum, Adjustable Aluminum with roller bearings, injected molded rubber pad, transportation lock T-belt 1-3/4 in. (44.5 mm) 20 in. (508 mm) 14 in. (356 mm) x 14 in.
dimensions C B A Figure 1. Dimensions Table 3. Dimension Reference Letter Dimensions A 31.9 in. (811 mm) B 19.6 in. (49‑8 mm) C 20.4 in. (518 mm) TP7X TILE SAW • operation manual — rev.
general information The TP7X is a powerful, robust saw designed to professionally handle large-sized cuts on ceramics, stone, and masonry materials. A sturdy steel precision frame and easily removable ABS water tray provides overall durability and longevity. Accessories/Replacement Parts This saw is equipped with a trusted 1 HP electric motor that operates on standard 115 V power and is designed with thermal overload and fan air cover protection.
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saw components 3 5 8 4 2 10 7 15 9 11 12 6 1 13 22 20 17 18 19 21 16 14 Figure 2. Saw Components page 14 — TP7X TILE SAW • operation manual — rev.
saw components Figure 2 shows the location of the basic components of the TP7X saw. Listed below is a brief explanation of each component. 1. AC Power Cord — Plug this cord into a 125 VAC receptacle when starting of the electric motor is required. 2. V-belt Cover — Remove this cover to access the drive V-belt. NEVER operate the saw with the V-belt cover removed 3. Rubber Splash Guard — Keeps water from splashing from the blade. 4. Electric Motor — This unit uses a 115V, 60 Hz, 1 HP electric motor. 5.
electric motor components/set-up Electric Motor Components Figure 3 shows the location of the components of the electric motor. 115 VAC, 60 Hz SINGLE -PHASE ELECTRIC MOTOR OVERCURRENT BREAKER BUTTON 3. Slide water pump onto U-shaped bracket located at the bottom of the frame. See Figure 6. 4. Slide cutting head onto the post. Secure cutting head to the shaft using provided flat washer, lock washer and nut.
set-up 6. Insert the water pump power plug into the outlet receptacle on the electric motor conduit box as shown in Figure 7. ELECTRIC MOTOR CONDUIT BOX POWER PLUG ELECTRIC WATER PUMP AC RECEPTACLE WATER PUMP Figure 5. Support Stand Assembly connecting the water Pump Refer to Figure 6. 1. Place the pump into the middle of the water tray along its side so that the water outlet is positioned horizontally. 2. Attach the water hose coming from the blade guard and bearing housing to the water pump. 3.
set-up Blades WARNING Failure to thoroughly inspect the blade for operational safety could result in damage to the blades or the saw and may cause serious injury to the user or others in the operating area. Inspect the blade flanges and shaft for damage before installing the blade. Blade Components Diamond blades are recommended for your saw. Ask your Multiquip dealer about your specific cutting application. Figure 8 highlights the components of a diamond blade. 2 1 3 4 SPECIFICATIONS MAX.
set-up Blade Installation Refer to Figure 9 and the following instructions for installing the blade. 1. Loosen blade guard adjustment knob located at the rear of the blade guard. Carefully raise the cutting head to its highest position and secure it into place by tightening the blade guard adjustment knob. 2. Remove the blade shaft nut and outer flange. If a blade has been mounted, hold the blade with one hand and use the other hand to loosen the nut with the universal wrench. Remove existing blade. 3.
set-up/sawing guides Connecting the Power 1. Place the power ON/OFF switch (Figure 10) in the OFF position (down). 2. Connect an extension cord of adequate current carrying capacity to the power plug on the electric motor. 3. MAKE CERTAIN that the correct size extension cord is used. Undersized wires will burn out motors. Use Table 6 to determine the correct extension cord size. Motor 1 HP Table 6. Extension Cord Sizes 75 ft 50 ft 25 ft Voltage (7.6 m) (15. 2 m) (22.9 m) VAC Long Long Long 115 No. 12 No.
sawing guides 2. After the template base is positioned for the desired rip cut, place material flat against either side of the template base at the desired measurement. Using the Rip Guide 1. Set the rip guide (Figure 12) at the desired location on the ruler guide and tighten the threaded knob. Make sure that the rip guide is firmly tightened to avoid slippage. The rip guide can be used for 45° and 90° cuts. 2.
operation Start-up Procedure NOTICE Read and fully understand this manual before starting or attempting to operate the saw. Before starting the saw’s electric motor make sure that the Safety, General Information, and Set-Up sections have been completed and understood. DO NOT proceed until the above mentioned sections have been completed. WARNING NEVER lift the blade guard while the blade is rotating.
operation 3. Push the cutting table with the material, slowly and evenly until the cut is complete. Move the cutting table back and remove the cut pieces. 4. Avoid overloading the motor when cutting. However, the electric motor is protected with a manual-reset thermal overload switch that will turn the saw off if the motor is overheated. In the event that the switch is tripped, turn the “ON/OFF” switch to the “OFF” position and allow the motor to cool before attempting to restart. Shut down Procedure 1.
MAINTENANCE A good preventive maintenance program of regular inspection and care will increase life and improve the performance of the saw and cutting blades. WARNING Whenever cleaning, adjusting, or lubricating any part of the saw, MAKE CERTAIN to do the following: • Place power ON/OFF switch to the OFF position. • Disconnect power cord from AC source. • NEVER attempt to check the V-belt with the engine running. Severe bodily injury can occur. Basic Maintenance 1.
MAINTENANCE Maintenance intervals Use the following guidelines to perform maintenance on your saw. After every use of the machine Remove dirty water from container. Remove dirt and mud from the bottom of the container. Rinse the immersion pump with fresh water to prevent water pump clogging from residual dirt. After wet cleaning and before using the machine again Connect the machine to an electric power outlet equipped with a “GFCI” safety power breaker.
MAINTENANCE Water pump maintenance 7. To reassemble, follow steps in reverse order. When the machine has not been used for a long period of time, hard packed dirt may build up inside the pump and block the pump wheel. NOTICE If the machine is activated with the immersion pump blocked, the electric motor will be damaged within a few minutes! Please follow the steps below to clean the pump before operating the saw. 1. Remove the immersion pump from the water container. 2. Clean the immersion pump. 3.
MAINTENANCE Figure 19. Bearing Housing Removal Bearing Housing Installation To install a new bearing housing, perform the following: 1. Make sure that the old housing has been properly removed. 2. Unpack the new bearing housing and place the flat portion face-down on a towel situated on a flat surface. 3. Secure the cutting head in a in a completely horizontal position. 4. Slide the new bearing housing with the flat portion facing upwards onto the 4 screws located below the mounting plate.
wiring diagram (electric motor) White Black Green White Power Outlet for Water Pump Motor Black Green Power Cable n ee Gr Black Black Switch White White White Overcurrent Breaker Wiring Box Figure 20. Electric Motor Wiring Diagram page 28 — TP7X TILE SAW • operation manual — rev.
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troubleshooting (blade) Table 7. Blade Troubleshooting Symptom Irregular run of the saw blade Possible Problem Poor tension in the blade material Solution Return saw blade to manufacturer Have the saw blade aligned/flattened Saw blade is damaged or bent Saw blade wobbles when running Diamond segment becomes loose Excessive wear Cracks in or near diamond segment Chean the receiving flange Replace saw blade.
troubleshooting (Saw) Table 8.
Operation Manual HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING United StateS Multiquip Corporate Office 18910 Wilmington Ave. Carson, CA 90746 Contact: mq@multiquip.com MQ Parts Department Tel.
