OPERATION AND PARTS MANUAL WHISPERWATT™ SERIES MODEL DCA400SSI 60HZ GENERATOR (ISUZU 6WG1X DIESEL ENGINE) PARTS LIST NO. C3871301004 Revision #2 (11/03/08) To find the latest revision of this publication, visit our website at: www.mqpower.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
PROPOSITION 65 WARNING Diesel engine exhaust and some of PAGE 2 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV.
REPORTING SAFETY DEFECTS If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Multiquip at 1-800-421-1244. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
TABLE OF CONTENTS DCA400SSI GENERATOR Component Drawings Proposition 65 Warning ........................................... 2 Reporting Safety Defects......................................... 3 Table Of Contents .................................................... 4 Parts Ordering Procedures ...................................... 5 Safety Information .............................................. 6-11 Specifications ........................................................ 12 Dimensions ..................
www.mqpower.com PARTS ORDERING PROCEDURES Ordering parts has never been easier! Choose from three easy options: Effective: January 1st, 2006 Order via Internet (Dealers Only): Best Deal! If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip.com. Order parts on-line using Multiquip’s SmartEquip website! ■ View Parts Diagrams ■ Order Parts ■ Print Specification Information To obtain an MQ Account, contact your District Sales Manager for more information.
SAFETY INFORMATION Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others. Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages.
SAFETY INFORMATION GENERAL SAFETY CAUTION NEVER operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations. NEVER operate this equipment when not feeling well due to fatigue, illness or when under medication. NEVER operate this equipment under the influence of drugs or alcohol.
SAFETY INFORMATION ENGINE SAFETY WARNING DO NOT place hands or fingers inside engine compartment when engine is running. NEVER operate the engine with heat shields or guards removed. Keep fingers, hands hair and clothing away from all moving parts to prevent injury. DO NOT remove the radiator cap while the engine is hot. High pressure boiling water will gush out of the radiator and severely scald any persons in the general area of the generator.
SAFETY INFORMATION FUEL SAFETY DANGER DO NOT start the engine near spilled fuel or combustible fluids. Diesel fuel is extremely flammable and its vapors can cause an explosion if ignited. Make sure the hitch and coupling of the towing vehicle are rated equal to, or greater than the trailer “gross vehicle weight rating.” ALWAYS inspect the hitch and coupling for wear. NEVER tow a trailer with defective hitches, couplings, chains, etc.
SAFETY INFORMATION ELECTRICAL SAFETY DANGER DO NOT touch output terminals during operation. Contact with output terminals during operation can cause electrocution, electrical shock or burn. The electrical voltage required to operate the generator can cause severe injury or even death through physical contact with live circuits. Turn generator and all circuit breakers OFF before performing maintenance on the generator or making contact with output terminals.
SAFETY INFORMATION BATTERY SAFETY DANGER DO NOT drop the battery. There is a possibility that the battery will explode. DO NOT expose the battery to open flames, sparks, cigarettes, etc. The battery contains combustible gases and liquids. If these gases and liquids come into contact with a flame or spark, an explosion could occur. ENVIRONMENTAL SAFETY NOTICE Dispose of hazardous waste properly. Examples of potentially hazardous waste are used motor oil, fuel and fuel filters.
SPECIFICATIONS Table 1. Generator Specifications Model DCA400SSI Revolving field, self ventilated, Type open protected type synchronous generator Armature Connection Star with Neutral Phase 3 Standby Output 440 KVA (352 KW) Prime Output 400 KVA (320 KW) Voltage — 1Ø 120,127,139, 240, 254 and 277V Voltage — 3Ø 208, 220, 240, 416, 440 and 480V Frequency 60 Hz Speed 1800 rpm Power Factor 0.8 Aux. AC Power Single Phase, 60 Hz Aux. Voltage/Output 4.8 Kw (2.4 kW x 2) Dry Weight 11,640 lbs. (5,280 kg.
DIMENSIONS Figure 1. Dimensions Table 3. Dimensions Reference Letter Dimension in. (mm) Reference Letter Dimension in. (mm) A 17.72 in. (450 mm) H 23.23 in. (590 mm) B 35.83 in. (910 mm) I 35.83 in. (910 mm) C 23.23 in. (590 mm.) J 17.72 in. (450 mm) D 31.89 in. (810 mm) K 181.10 in. (4,600 mm) E 18.11 in. (685 mm) L 82.68 in. (2,100 mm) F 22.24 in. (565 mm) M 55.12 in. (1,400 mm) G 31.89 in. (810 mm) DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV.
INSTALLATION Figure 2. Typical Generator Grounding Application PAGE 14 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV.
INSTALLATION OUTDOOR INSTALLATION GENERATOR GROUNDING Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will not be discharged in the direction of nearby homes. To guard against electrical shock and possible damage to the equipment, it is important to provide a good EARTH ground.
GENERAL INFORMATION GENERATOR OPEN DELTA EXCITATION SYSTEM The MQ Power Model DCA400SSI is a 320 kW generator (Figure 3) that is designed as a high quality portable (requires a trailer for transport) power source for telecom sites, lighting facilities, power tools, submersible pumps and other industrial and construction machinery. The DCA400SSI generator is equipped with the state of the art “Open-Delta” excitation system.
MAJOR COMPONENTS Table 4. Generator Major Components ITEM NO. DESCRIPTION 1 Output Receptacles Assembly 2 Output Terminal Panel Assembly 3 Muffler Assembly 4 Air Filter Assembly 5 Fuel Tank Assembly 6 Engine and Radiator Assembly 7 Generator Assembly 8 Battery Assembly 9 Generator Control Panel Assembly 10 Circuit Breaker Assembly 11 Engine Operating Panel Assembly Figure 3. Major Components DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV.
GENERATOR CONTROL PANEL Figure 4. Generator Control Panel The definitions below describe the controls and functions of the DCA400SSI Generator Control Panel (Figure 4). 8. Panel Light Switch — When activated will turn on control panel light. 1. Pilot Lamp — Indicates the system is running. 9. Voltage Regulator Control — Allows ±15% manual adjustment of the generator’s output voltage. 2. Panel Light — Normally used in dark areas or at night time. When activated, panel lights will illuminate.
GENERATOR CONTROL PANEL Also the engine controller will shut down the engine in the event of low oil pressure, high coolant temperature, low coolant level, and loss of magnetic pickup. These conditions can be observed by monitoring the LED status indicators on the front of the controller module. MPEC Control Switch — This switch controls the running of the unit. If this switch is set to the OFF/RESET position, the unit will not run.
ENGINE OPERATING PANEL 1 2 3 4 5 7 6 WATER TEMP. OIL PRESS. AIR FILTER COOLANT LEVEL 8 9 10 FUEL LEVEL ON OFF Figure 5. Engine Operating Panel The definitions below describe the controls and functions of the DCA400SSI Engine Operating Panel (Figure 5). 1. Tachometer — Indicates engine speed in RPM’s for 60 Hz operation. This meter should indicate 1800 RPM’s when the rated load is applied.
NOTES DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV.
OUTPUT TERMINAL PANEL FAMILIARIZATION OUTPUT TERMINAL PANEL OUTPUT TERMINAL FAMILIARIZATION The Output Terminal Panel (Figure 6) shown below is located on the right-hand side (left from control panel) of the generator. Lift up on the cover to gain access to receptacles and terminal lugs.
OUTPUT TERMINAL PANEL FAMILIARIZATION 120 VAC GFCI Receptacles There are two 120 VAC, 20 amp GFCI (Duplex Nema 5-20R) receptacles provided on the output terminal panel. These receptacles can be accessed in any voltage selector switch position. Each receptacle is protected by a 20 amp circuit breaker. These breakers are located directly above the GFCI receptacles. Remember the load output (current) of both GFCI receptacles is dependent on the load requirements of the U, V, and W output terminal lugs.
OUTPUT TERMINAL PANEL FAMILIARIZATION Connecting Loads Over Current Relay Loads can be connected to the generator by the Output Terminal Lugs or the convenience receptacles (Figure 10). Make sure to read the operation manual before attempting to connect a load to the generator. An over current relay (Figure 11) is connected to the main circuit breaker. In the event of an overload, both the circuit breaker and the over current relay may trip.
LOAD APPLICATION SINGLE PHASE LOAD THREE PHASE LOAD Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage, frequency, and voltage requirements are satisfactorily supplied by the generator for operating the equipment. When calculating the power requirements for 3-phase power use the following equation: Generally, the wattage listed on the nameplate of the equipment is its rated output.
GENERATOR OUTPUTS GENERATOR OUTPUT VOLTAGES Generator Amperage A wide range of voltages are available to supply voltage for many different applications. Voltages are selected by applying jumpers (6) to the voltage change-over board (Figure 12). To obtain some of the voltages as listed in Table 7 (see below) will require a fine adjustment using the voltage regulator (VR) control knob located on the control panel.
GENERATOR OUTPUTS/GAUGE READING Maximum Amps Table 10 shows the maximum amps the generator can provide. DO NOT exceed the maximum amps as listed. Table 10. Generator Maximum Amps Model DCA400SSI Rated Voltage Maximum Amps Single Phase 120 Volt 888.9 amps (4 wire) Single Phase 240 Volt 444.4 amps (4 wire) Three Phase 240 Volt 962.3 amps Three Phase 480 Volt 481.
OUTPUT TERMINAL PANEL CONNECTIONS UVWO TERMINAL OUTPUT VOLTAGES Various output voltages can be obtained using the UVWO output terminal lugs. The voltages at the terminals are dependent on the placement of the jumpers plates (6) on the Voltage Change-Over Board and the adjustment of the Voltage Regulator Control Knob.
OUTPUT TERMINAL PANEL CONNECTIONS 3Ø-480V UVWO Terminal Output Voltages 1Ø-480V UVWO Terminal Output Voltages 1. Jumper the voltage change-over board for 480V operation as shown in Figure 23. This configuration uses 6 jumper plates in 3 different positions. Remember there are 2 jumper plates at every position. Every jumper plate must be used. 1. Make sure the voltage change-over board is jumpered for 480V operation as shown in Figure 23. Figure 23. Voltage Change-Over Board 480V Configuration 2.
INSPECTION/SETUP CIRCUIT BREAKERS To protect the generator from an overload, a 3-pole, 600 amp, main circuit breaker is provided to protect the U,V, and W Output Terminals from overload. In addition two single-pole, 20 amp GFCI circuit breakers are provided to protect the GFCI receptacles from overload. Three 50 amp load circuit breakers have also been provided to protect the auxiliary receptacles from overload. Make sure to switch ALL circuit breakers to the OFF position prior to starting the engine.
INSPECTION/SETUP Refueling Procedure: WARNING 2. Open cabinet doors on the “right side” of the generator (from generator control panel position). Remove fuel cap and fill tank (Figure 30). Diesel fuel and its vapors are dangerous to your health and the surrounding environment. Avoid skin contact and/or inhaling fumes. 1. Level Tanks — Make sure fuel cells are level with the ground. Failure to do so will cause fuel to spill from the tank before reaching full capacity (Figure 29).
INSPECTION/SETUP COOLANT (ANTIFREEZE/SUMMER COOLANT/ WATER) ISUZU recommends ISUZU antifreeze/summer coolant for use in their engines, which can be purchased in concentrate (and mixed with 50% demineralized water) or pre-diluted. See the ISUZU Engine Owner’s Manual for further details. Cleaning the Radiator The engine may overheat if the radiator fins become overloaded with dust or debris. Periodically clean the radiator fins with compressed air.
INSPECTION/SETUP BATTERY When connecting battery do the following: This unit is of negative ground DO NOT connect in reverse. Always maintain battery fluid level between the specified marks. Battery life will be shortened, if the fluid level are not properly maintained. Add only distilled water when replenishment is necessary. 1. NEVER connect the battery cables to the battery terminals when the MPEC Control Switch is in either the MANUAL position.
GENERATOR START-UP PROCEDURE (MANUAL) BEFORE STARTING CAUTION The engine’s exhaust contains harmful emissions. ALWAYS have adequate ventilation when operating. Direct exhaust away from nearby personnel. WARNING NEVER manually start the engine with the main, GFCI or auxiliary circuit breakers in the ON (closed) position. STARTING (MANUAL) 1. Place the engine speed switch (Figure 37) in the LOW (down) position. Figure 37. Engine Speed Switch (Low) 2.
GENERATOR START-UP PROCEDURE (MANUAL) 6. The generator’s frequency meter (Figure 42) should be displaying the 60 cycle output frequency in HERTZ. 10. The coolant temperature gauge (Figure 47) will indicate the coolant temperature. Under normal operating conditions the coolant temperature should be between 167°~203°F (75°~95°C) (Green Zone). Figure 47. Coolant Temperature Gauge Figure 42. Frequency Meter 7. The generator’s AC-voltmeter (Figure 43) will display the generator’s output in VOLTS.
GENERATOR START-UP PROCEDURE (AUTO MODE) STARTING (AUTO MODE) DANGER Before connecting this generator to any building’s electrical system, a licensed electrician must install an isolation (transfer) switch. Serious damage to the building’s electrical system may occur without this transfer switch. CAUTION When connecting the generator to a isolation (transfer) switch, ALWAYS have power applied to the generator’s internal battery charger. This will ensure that the engine will not fail due to a dead battery.
GENERATOR SHUT-DOWN PROCEDURES WARNING NEVER stop the engine suddenly except in an emergency. NORMAL SHUTDOWN PROCEDURE EMERGENCY SHUTDOWN PROCEDURE 1. To stop the engine in the event of an emergency, PUSH the emergency stop button (Figure 55) inward. This button is located on the engine operating panel, see Figure 5. To shutdown the generator, use the following procedure: 1. Place both the MAIN, GFCI and LOAD circuit breakers as shown in Figure 35 to the OFF position. 2.
MAINTENANCE 10 Hrs DAILY X X X X X X Table 14.
MAINTENANCE If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result. This can lead to a loss of power, excessive carbon buildup in the combustion chamber and high fuel consumption. Change air cleaner more frequently if these conditions exists. FUEL TANK INSPECTION In addition to cleaning the fuel tank, the following components should be inspected for wear: FUEL ADDITION Rubber Suspension — look for signs of wear or deformity due to contact with oil.
MAINTENANCE To restart after running out of fuel, turn the switch to the “ON” position for 15-30 seconds. Try again, if needed. This unit is equipped with an automatic air bleeding system. CHECK OIL LEVEL Check the crankcase oil level prior to each use, or when the fuel tank is filled. Insufficient oil may cause severe damage to the engine. Make sure the generator is level. The oil level must be between the two notches on the dipstick as shown in Figure 27.
MAINTENANCE The purpose of these receptacles is to provide power via commercial power to the jacket water heater and internal battery charger. These receptacles will ONLY function when commercial power has been supplied to them (Figure 59). To apply commercial power to these receptacles, a power cord of adequate size will be required (See Table 6). When using the generator in hot climates there is no reason to apply power to jacket water heater.
TRAILER MAINTENANCE TRAILER MAINTENANCE This section is intended to provide the user with generic trailer service and maintenance information. The service and maintenance guidelines referenced in this section refer to a wide range of trailers. Remember periodic inspection of the trailer will ensure safe towing of the generator and will prevent personal injury and damage to the equipment.
TRAILER MAINTENANCE BRAKES Hydraulic Surge Brakes Trailer brakes should be inspected the first 200 miles of operation. This will allow the brake shoes and drums to seat properly. After the first 200 mile interval, inspect the brakes every 3,000 miles. If driving over rough terrain, inspect the brakes more frequently. Figure 60 displays the major hydraulic surge brake components that will require inspection and maintenance.
TRAILER MAINTENANCE TIRES/WHEELS/LUG NUTS Suspension Tires and wheels are a very important and critical components of the trailer. When specifying or replacing the trailer wheels it is important the wheels, tires, and axle are properly matched. The leaf suspension springs and associated components (Figure 61) should be visually inspected every 6,000 miles for signs of excessive wear, elongation of bolt holes, and loosening of fasteners. Replace all damaged parts (suspension) immediately.
TRAILER MAINTENANCE Lug Nut Torque Requirements It is extremely important to apply and maintain proper wheel mounting torque on the trailer. Be sure to use only the fasteners matched to the cone angle of the wheel. Proper procedure for attachment of the wheels is as follows: 1. Start all wheel lug nuts by hand. 2. Torque all lug nuts in sequence (see Figure 62). DO NOT torque the wheel lug nuts all the way down. Tighten each lug nut in 3 separate passes as defined by Table 18. 3.
TRAILER WIRING DIAGRAM Figure 63. Trailer/Towing Vehicle Wiring Diagram PAGE 46 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV.
GENERATOR WIRING DIAGRAM Figure 64. Generator Wiring Diagram DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV.
ENGINE WIRING DIAGRAM Figure 65. Engine Wiring Diagram PAGE 48 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV.
CONTROLLER WIRING DIAGRAM Figure 66. Controller Wiring Diagram DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV.
TROUBLESHOOTING (GENERATOR) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 19 shown below for diagnosis of the Generator. If the problem cannot be remedied, consult our company’s business office or service plant. Symptom No Voltage Output Low Voltage Output High Voltage Output Circuit Breaker Tripped Table 19.
TROUBLESHOOTING (ENGINE CONTROLLER) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 20 (Engine Controller Troubleshooting) as a basic guideline for troubleshooting the Microprocessor Engine Controller unit (MPEC). If the problem cannot be remedied, consult our company's business office or service plant. Table 20. Engine Controller Troubleshooting (MPEC) Symptom Possible Problem Solution Low oil level? Fill oil level.
TROUBLESHOOTING (DIAGNOSTIC LAMP) The engine controller of this generator diagnoses problems that arise from the engine control system and the engine itself. Press the diagnostic button (Figure 67) on the diagnostic panel to determine if an engine malfunction has occurred. Figure 67. Diagnostic Panel METHOD OF OPERATION 1. Normally, the diagnostic lamp will be dimly lit when the MPEC Control Switch is placed in the MANUAL position. 2.
NOTES DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV.
EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed. * * Numbers Used - Item quantity can be indicated by a number, a blank entry, or A/R.
SUGGESTED SPARE PARTS DCA400SSI WHISPERWATT GENERATOR WITH ISUZU 6WG1X DIESEL ENGINE 1 to 3 units QTY. P/N DESCRIPTION 1............C3310500003 .......HOSE, RADIATOR UPPER 1............C3310500103 .......HOSE, RADIATOR LOWER 1............0602011059..........RADIATOR CAP 1............0845500104..........FUEL CAP 3............0602015252..........V-BELT SET 1............8972177780 .........OIL PRESSURE SENSOR, ENGINE 1............0602122272..........OIL PRESSURE UNIT 1............0602123267..........
GENERATOR ASSY. 5A 5 1-4B 1-4A 1-4 6-6 6-6A 18 18A 9B 9A 18B 9 16A 16 11 13B 13A 13 PAGE 56 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV.
GENERATOR ASSY. NO. 1 1-1 1-2* 1-3* 1-4* 1-4A 1-4B 1-5* 1-6* 1-7* 1-8* 1-9* 1-10* 1-11* 1-12 1-13 2 3 4 5 5-A 6 6-1 6-2 6-3 6-4 6-5 6-6 6-6A 6-7 6-8 6-9 6-10 6-11 7 8 9 9A 9B 10 11 12 PART NO.
GENERATOR ASSY. (CONTINUED) PAGE 58 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV.
GENERATOR ASSY. (CONTINUED) NO. 13 13A 13B 14 15 16 17 17A 18 19 19A 20 21 21A 21B 22 23 23A PART NO.
ENGINE OPERATING PANEL ASSY. PAGE 60 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV.
ENGINE OPERATING PANEL ASSY. NO. 1 2 3 4 5 5A 5B 5C 6 7 7A 8 9 9A 10 11 12 13 14 15 16 17 17A 18 19 19A 20 20A 20B 20C 20D PART NO. C3351100603 0017106020 0207006000 1823200010 0021008080 0030008000 0040008000 0041608000 0601830710 0602103090 0601810244 0601831589 0602103090 0601810244 0602120095 0602122093 0601842450 0602123092 0602121081 0602125091 C3483003303 0017110030 0207010000 0017110030 0602123267 0602021702 0602122272 M9200100004 0130200000 8943998582 1096301410 PART NAME QTY.
CONTROL BOX ASSY. PAGE 62 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV.
CONTROL BOX ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27A 28 29 30 31 32 33 34 34A 34B 35 36 37 38 39 40 41 PART NO.
CONTROL BOX ASSY. (CONTINUED) PAGE 64 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV.
CONTROL BOX ASSY. (CONTINUED) NO. 42 43 44 45 46 47 48 48-1 48-2 49 50 51 52 53 54 55 55A 56 57 58 59 60 60A 61 62 63 63A 63B 63C 64 65 66 67 68 69 70 71 72 73 74 75 75A 75B 76 77 PART NO.
CONTROL BOX ASSY. (CONTINUED) PAGE 66 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV.
CONTROL BOX ASSY. (CONTINUED) NO. 78 79 80 81 82 83 84 85 85A 86 PART NO. 0027104020 8221814804 0017108020 8224117004 0017108020 C3213400604 0017108020 0017110035 0207010000 0601806640 PART NAME MACHINE SCREW CONTROL BOX COVER HEX HEAD BOLT CONTROL BOX SIDE PANEL HEX HEAD BOLT CONTROL BOX PANEL HEX HEAD BOLT HEX HEAD BOLT HEX NUT FUSE, 65A QTY. 2 1 8 1 4 1 8 4 4 1 REMARKS DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV.
ENGINE AND RADIATOR ASSY. PAGE 68 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV.
ENGINE AND RADIATOR ASSY. NO. 1 1-1 1-2 1-3 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15-1 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 40A 40B PART NO.
ENGINE AND RADIATOR ASSY. (CONTINUED) PAGE 70 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV.
ENGINE AND RADIATOR ASSY. (CONTINUED) NO. 41 42 43 44 44A 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 PART NO.
OUTPUT TERMINAL ASSY. THE PART NUMBER INDICATED IS ORANGE. PLEASE ADD THE FOLLOWING LETTERS WHEN ORDERING COLOR OF UNIT: MQW-WHITE THE SERIAL NUMBER MAY BE REQUIRED. PAGE 72 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV.
OUTPUT TERMINAL ASSY. NO. 1 2 3 4 5 6 7 8 8A 8B 9 10 11 11-1 12 13 14 15 15A 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 PART NO.
BATTERY ASSY. PAGE 74 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV.
BATTERY ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 PART NO.
MUFFLER ASSY. PAGE 76 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV.
MUFFLER ASSY. NO. 1 2 2A 2B 3 4 5 6 6A 6B 6C 7 7A 7B 7C 8 9 10 11 12 PART NO.
FUEL TANK ASSY. (S/N 3813334 AND BELOW) PAGE 78 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV.
FUEL TANK ASSY. (S/N 3813334 AND BELOW) NO. 1 1-1 1-2 1-3 1-4 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21A 22 23 24 25 26 26A 26B 27 28 29 30 31 32 33 34 35 PART NO.
FUEL TANK ASSY. (S/N 3813335 AND ABOVE) PAGE 80 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV.
FUEL TANK ASSY. (S/N 3813335 AND ABOVE) NO. 1 1-1 1-2 1-3 1-4 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21A 22 23 24 25 26 26A 26B 27 28 29 30 31 32 33 34 35 36 37 38 39 PART NO.
ENCLOSURE #1 ASSY. THE PART NUMBER INDICATED IS ORANGE. PLEASE ADD THE FOLLOWING LETTERS WHEN ORDERING COLOR OF UNIT: MQW-WHITE THE SERIAL NUMBER MAY BE REQUIRED. PAGE 82 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV.
ENCLOSURE #1 ASSY. NO. PART NO.
ENCLOSURE #2 ASSY. THE PART NUMBER INDICATED IS ORANGE. PLEASE ADD THE FOLLOWING LETTERS WHEN ORDERING COLOR OF UNIT: MQW-WHITE THE SERIAL NUMBER MAY BE REQUIRED. PAGE 84 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV.
ENCLOSURE #2 ASSY. NO. 1 1A 2 2A 3 4 5 5A 6 6A 7 8 9 10 11 12 13 14 15 16 16A 17 18 19 20 21 22 23 24 24A 25 25A 26 27 28 29 30 30A 31 31A 32 33 34 35 36 PART NO.
ENCLOSURE #3 ASSY. THE PART NUMBER INDICATED IS ORANGE. PLEASE ADD THE FOLLOWING LETTERS WHEN ORDERING COLOR OF UNIT: MQW-WHITE THE SERIAL NUMBER MAY BE REQUIRED. PAGE 86 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV.
ENCLOSURE #3 ASSY. NO. 1 1A 2 2A 2B 3 3A 4 4A 5 5A 5B 6 6A 7 7A 8 8A 9 9A 10 10A 11 12 12A 13 13A 14 14A 15 15A 16 16A 17 17A 18 18A 19 19A 20 21 22 23 24 24A PART NO.
ENCLOSURE #3 ASSY. (CONTINUED) THE PART NUMBER INDICATED IS ORANGE. PLEASE ADD THE FOLLOWING LETTERS WHEN ORDERING COLOR OF UNIT: MQW-WHITE THE SERIAL NUMBER MAY BE REQUIRED. PAGE 88 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV.
ENCLOSURE #3 ASSY. (CONTINUED) NO. 25 25A 26 26A 27 28 29 30 31 31A 31B PART NO. 0845046904 0845045004 0845047005 0845045004 0019208020 0601850097 0025408025 0845031504 0019108065 042308000 0042408000 PART NAME HINGE WASHER HINGE WASHER HEX HEAD BOLT STOPPER MACHINE SCREW CAP HEX HEAD BOLT WASHER, LOCK WASHER, FLAT QTY. 8 8 8 8 37 11 11 16 4 4 4 REMARKS DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV.
RUBBER SEALS ASSY. PAGE 90 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV.
RUBBER SEALS ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NO. 0229201400 0228901320 0228901450 0228900850 0228901350 0228801390 0228901390 0228900790 0229201340 0221200795 0228801250 0229200560 0229201230 0228100120 0228100510 PART NAME RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL QTY.
NAMEPLATE AND DECALS ASSY. PAGE 92 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV.
NAMEPLATE AND DECALS ASSY. NO. 1-1 1-2 PART NO. C3550000703 C9522100003 PART NAME QTY. REMARKS DECAL : HANDLING PROCEDURES .........................1 ................. C35000070 DECAL : CAUTION ......................................................2 .................
NAMEPLATE AND DECALS ASSY. (CONTINUED) PAGE 94 — DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV.
NAMEPLATE AND DECALS ASSY. (CONTINUED) NO. PART NO. 6-1 6-2 6-3 0800689404 0800689504 C9505300004 PART NAME QTY. REMARKS BATTERY GROUP DECAL : + ............................................................... 1 ...................... S-2090 DECAL : - ................................................................ 1 ...................... S-2091 DECAL : CAUTION ................................................. 1 ......................
TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: Terms of payment for parts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin.
NOTES DCA400SSI GENERATOR • OPERATION AND PARTS MANUAL — REV.
OPERATION AND PARTS MANUAL HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MQ Power 1800 Water Ridge Rd. Tel. (800) 883-2551 Suite 500/600 Fax (972) 315-1847 Lewisville, TX 75057 Contact: mqpower@multiquip.com Web: www.mqpower.com MQ Parts Department 800-427-1244 Fax: 800-672-7877 310-537-3700 Fax: 310-637-3284 Service/Tech Support/Warranty 800-835-2551 Fax: 310-638-8046 © COPYRIGHT 2008, MULTIQUIP INC.
