OPERATION AND PARTS MANUAL WHISPERWATT™ SERIES MODEL DCA180SSK (STD.) 60 HZ GENERATOR (KOMATSU SA6D108E-2 DIESEL ENGINE) Revision #3 (06/11/09) PARTS LIST NO. C0874300704A To find the latest revision of this publication, visit our website at: www.mqpower.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
PROPOSITION 65 WARNING PAGE 2 — DCA-180SSK — PARTS AND OPERATION MANUAL — REV.
NOTE PAGE DCA-180SSK — PARTS AND OPERATION MANUAL— REV.
TABLE OF CONTENTS MQ Power DCA-180SSK AC Generator COMPONENT DRAWINGS Generator Assembly .......................................... 66-67 Control Panel Assembly ..................................... 68-69 Control Box Assembly ........................................ 70-71 Engine Radiator Assembly ................................. 72-73 Engine Operating Panel Assembly .................... 74-75 Output Terminal Assembly ................................. 76-77 Battery Assembly ................................
www.mqpower.com PARTS ORDERING PROCEDURES Ordering parts has never been easier! Choose from three easy options: Effective: Order via Internet (Dealers Only): If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip.com. Order parts on-line using Multiquip’s SmartEquip website! ■ View Parts Diagrams ■ Order Parts To obtain an MQ Account, contact your Use the internet and qualify for a 5% Discount on Standard orders for all orders which include Goto www.multiquip.
RULES FOR SAFE OPERATION CAUTION: RULES FOR■ NEVER SAFEtouch OPERATION the hot exhaust Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only. The following safety guidelines should always be used when operating the DCA-180SSK portable generator: GENERAL SAFETY ■ DO NOT operate or service this equipment before reading this entire manual.
RULES FOR SAFE OPERATION CAUTION CAUTION: ■ NEVER touch output terminals during operation. This is extremely dangerous. Always stop the machine when contact with the output terminals. CAUTION CAUTION: ■ Backfeed to a utility system can cause electrocution and.or property damage. Do not connect to any building's electrical system except through an approved device or after building main switch is opened.
RULES FOR SAFE OPERATION ■ NEVER Run engine without air filter. Severe engine damage may occur. Battery CAUTION CAUTION: Never over fill the battery with water above the upper limit. The battery contains acids that can cause injury to the eyes and skin. To avoid eye irritation, always wear safety glasses. Use well insulated gloves when picking up the battery. Use the following guidelines when handling the battery: ■ Always service air cleaner frequently to prevent carburetor malfunction.
RULES FOR SAFE OPERATION Transporting ■ Always shutdown engine before transporting. ■ Tighten fuel tank cap securely. ■ Drain fuel when transporting generator over long distances or bad roads. ■ Always tie-down the generator during transportation by securing the generator. ■ If generator is mounted on a trailer, make sure trailer complies with all local and state safety transportation laws. See page 10 for basic towing procedures.
DCA-180SSK — TOWING Towing Safety Precautions CAUTION: Check with your county or state safety towing regulations department before towing your generator. To reduce the possibility of an accident while transporting the generator on public roads, always make sure the trailer (Figure 1) that supports the generator and the towing vehicle are in good operating condition and both units are mechanically sound.
DCA-180SSK — TRAILER-SAFETY GUIDELINES CAUTION: ALWAYS make sure the trailer is in good operating condition. Check the tires for proper inflation and wear. Also check the wheel lug nuts for proper tightness. Explanation of Chart: This section is intended to provide the user with trailer service and maintenance information. The service and maintenance guidelines referenced in this section apply a wide range of trailers.
DCA-180SSK — TRAILER-SPECIFICATIONS Table 1.S pecifications M O D EL A P P LIC ATIO N FU E L C E LL B R AK E S YS TE M G VW R FR A M E LE N G TH FR A M E W ID TH JA C K S TA N D TR LR -10W S D W 225, S G W 250,TLW 300 NO NO 1900LB S 96" 50" 800LB . FU LL TILT W H E E L TR LR -10 D C A 10,TLG 12, D C A -15 NO NO 1900LB S 96" 50" 800LB . FU LL TILT W H E E L TR LR -10X F D C A 10,TLG -12, D C A 15,TLW -300 52 G A L NO 1900LB S 96" 50" 800LB .
DCA-180SSK — TRAILER-SPECIFICATIONS Table 1.S pecifications (C on't) M O D EL C O U P LE R TIR E S W H E E LS A X LE H U B S S U S P E N S IO N E LE C TR IC A L TR LR -10W 2" B A LL C LA S S 2 A D JU S TA B LE 175-13C 13"X 4.50" 2200# 2X 2 5 LU G 3 LE A F 4 W IR E LO O M W / 4 P O LE FLAT TR LR -10 2"B A LL C LA S S 2 A D JU S TA B LE 175-13C 13"X 4.5" 2200#2X 2 5 LU G 3 LE A F 4 P O LE FLAT TR LR -10X F 2"B A LL C LA S S 2 A D JU S TA B LE 175-13C 13"X 4.
DCA-180SSK — TRAILER SAFETY GUIDELINES Brakes If your trailer has a braking system, the brakes should be inspected the first 200 miles of operation. This will allow the brake shoes and drums to seat properly. After the first 200 mile interval, inspect the brakes every 3,000 miles. If driving over rough terrain, inspect the brakes more frequently. Before any brake synchronizations adjustments can be made, the trailer brakes should be burnished-in by applying the brakes 20-30 times with approximately a 20 m.
DCA-180SSK — TRAILER SAFETY GUIDELINES Figure 2. Electrical Brake Components Hydraulic/Air/Surge Brakes Hydraulic brakes (Figure 3) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement. These brakes can be adjusted in the same manner as electric brakes. Brake lines should be periodically checked for cracks, kinks, or blockage.
DCA-180SSK — TRAILER SAFETY GUIDELINES Tires/Wheels/Lug Nuts Tires and wheels are a very important and critical components of the trailer. When specifying or replacing the trailer wheels it is important the wheels, tires, and axle are properly matched. CAUTION: DO NOT attempt to repair or modify a wheel. DO NOT install in inner tube to correct a leak through the rim.
DCA-180SSK — TRAILER SAFETY GUIDELINES Table 3. Suspension Torque Requirements Item Torque (Ft.-Lbs.) 3/8" U-BOLT MIN-30 MAX-35 7/16" U-BOLT MIN-45 MAX-60 1/2" U-BOLT MIN-45 MAX-60 SHACKLE BOLT SPRING EYE BOLT SNUG FIT ONLY. PARTS MUST ROTATE FREELY. LOCKING NUTS OR COTTER PINS ARE PROVIDED TO RETAIN NUT-BOLT ASSEMBLY. SHOULDER TYPE MIN-30 MAX-50 SHACKLE BOLT Lug Nut Torque Requirements It is extremely important to apply and maintain proper wheel mounting torque on the trailer.
DCA-180SSK — TRAILER-WIRING DIAGRAM NOTE: LIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT PAGE 18 — DCA-180SSK — PARTS AND OPERATION MANUAL — REV.
DCA-180SSK — TRAILER-BRAKE TROUBLESHOOTING Table 5. Electric B rake Troubleshooting Symptom Possible C ause Solution No Brakes or Intermi ttent Brakes Any open ci rcui ts or broken wi res? Fi nd and correct. Any short ci rcui ts? Fi nd and correct. Faulty controller? Test and correct. Any loose connecti ons? Fi nd and repai r. Ground wi re secure? Fi nd and secure. Grease or oi l on magnets or li ni ngs? C lean or replace. C onnecti ons corroded? C lean and correct cause of corrosi on.
DCA-180SSK — TRAILER-BRAKE TROUBLESHOOTING Table 6. H ydraulic B rake Troubleshooting Symptom Possible C ause Solution No Brakes Brake li ne broken or ki nked? Repai r or replace. Weak Brakes or Brakes Pull to One Si de Brake li ni ng glazed? Reburni sh or replace. Trai ler overloaded? C orrect wei ght. Brake drums scored or grooved? Machi ne or replace. Ti re pressure correct? Inflate all ti res equally. Ti res unmatched on the same axle? Match ti res.
DCA-180SSK — OPERATION AND SAFETY DECALS Machine Safety Decals The DCA-180SSK generator is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below and on the preceding pages shows the decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer. DCA-180SSK — PARTS AND OPERATION MANUAL— REV.
DCA-180SSK — OPERATION AND SAFETY DECALS PAGE 22 — DCA-180SSK — PARTS AND OPERATION MANUAL — REV.
DCA-180SSK — OPERATION AND SAFETY DECALS DCA-180SSK — PARTS AND OPERATION MANUAL— REV.
DCA-180SSK — OPERATION AND SAFETY DECALS PAGE 24 — DCA-180SSK — PARTS AND OPERATION MANUAL — REV.
DCA-180SSK — SPECIFICATIONS Table 7. Specifications Generator Specifications Model DCA-180SSK Type Revolving field, self ventilated, open protected type synchronous generator Armature Connection Star with Neutral Phase 3 Standby Output 198 KVA (158.4 KW) Prime Output 180 KVA (144 KW) Voltage 240V or 480V Frequency 60 Hz Speed 1800 rpm Power Factor 0.8 Aux. AC Power Single Phase, 60 Hz Voltage 120 V Output 4.8 KW (2.
DCA-180SSK — GENERAL INFORMATION DCA-180SSK FAMILIARIZATION Generator The MQ Power Model DCA-180SSK is a 144 kW generator that has been designed as a high quality portable (requires a trailer for transport) power source for telecom sites, lighting facilities, power tools, submersible pumps and other industrial and construction machinery.
DCA-180SSK — GENERAL INFORMATION (OPTIONS) Engine The DCA-180SSK is powered by a 4 cycle, water cooled, turbocharged KOMATSU Model SA6D108E-2 diesel gasoline engine. This engine is designed to meet every performance requirement for the generator. Reference Table 7, page 25 for engine specifications. In keeping with MQ Power's policy of constantly improving its products, the specifications quoted herein are subject to change without prior notice.
DCA-180SSK — MAJOR COMPONENTS Figure 6. Major Components PAGE 28 — DCA-180SSK — PARTS AND OPERATION MANUAL — REV.
DCA-180SSK — DIMENSIONS (TOP, SIDE, AND REAR) Figure 7. Dimensions DCA-180SSK — PARTS AND OPERATION MANUAL— REV.
DCA-180SSK — CONTROL PANEL Figure 8. Control Panel PAGE 30 — DCA-180SSK — PARTS AND OPERATION MANUAL — REV.
DCA-180SSK — CONTROL PANEL The definitions below describe the controls and functions of the DCA-180SSK " Control Panel " (Figure 8). 1. Frequency Meter – Indicates the output frequency in hertz (Hz). Normally 60 Hz ±1 Hz . 2. AC Ammeter – Indicates the amount of current the load is drawing from the generator. 3. Ammeter Change-Over Switch – This switch allows the AC ammeter to indicate the current flowing to the load connected to any phase of the output terminals, or to be switched off. 4.
DCA-180SSK — ENGINE OPERATING PANEL Figure 10. Engine Operating Panel PAGE 32 — DCA-180SSK — PARTS AND OPERATION MANUAL — REV.
DCA-180SSK — ENGINE OPERATING PANEL The definitions below describe the controls and functions of the DCA-180SSK " Engine Operating Panel " (Figure 10). 1. Tachometer – Indicates engine speed in RPM’s for 60 Hz operation. This meter should indicate 1800 RPM’s when the rated load is applied. In addition a built in hour meter will record the number of operational hours that the generator has been in use. 2.
DCA-180SSK — OUTPUT TERMINAL PANEL OVERVIEW OUTPUT TERMINAL FAMILIARIZATION The “Output Terminal Panel” is provided with the following: Two 120V GFCI receptacles, 20 amp Three 240/139V output receptacles, 50 amp Two 120V input receptacles, 20 amp (optional) 3 Load Circuit Breakers 265V @65 amps 2 Load GFCI Circuit Breakers 265V@ 20amps Connecting Load Loads can be connected to the generator by the UVWO Lugs or the convenience receptacles. (See figure 13).
DCA-180SSK — OUTPUT TERMINAL PANEL OVERVIEW NOTE Legs O and Ground are considered Bonded Grounds. FIGURE 14. Output Terminal Panel DCA-180SSK — PARTS AND OPERATION MANUAL— REV.
DCA-180SSK — OUTPUT TERMINAL PANEL OVERVIEW Output Terminal Panel Available Voltages A wide range of voltages are available to supply load to many different applications. Voltages may be selected by using the voltage change-over board and how you hookup your hard wire connection to the generator. To obtain some of the voltages listed, fine adjustment with the Voltage Regulator on the control panel is necessary. See the table below (Table 8) for a list of available voltages the generator is able to supply.
DCA-180SSK — OUTPUT TERMINAL PANEL OVERVIEW How to read the output terminal gauges. The gauges and knobs on the control panel DO NOT effect the generator output in any fashion. They are there to simply help the operator observe how much power is being produced at the UVWO legs. To read the output of the W-U legs, for example, place the AC Voltmeter Change-over switch to the W-U position and the AC ammeter Change-over Switch to the U or W position to read the output on the selected leg. FIGURE 15.
DCA-180SSK — OUTPUT TERMINAL PANEL OVERVIEW Voltage Change-over Board The voltage change-over board changes the available voltages of the output terminal panel UVWO lugs. The voltage change-over board is located on the control box behind the control panel. There are six (6) plates that can be set into two set positions to get six different voltages. Unless specified differently, the generator comes from the factory in the 240V position.
DCA-180SSK — OUTPUT TERMINAL PANEL OVERVIEW 480 Volt Set position The voltage change-over board 480V set position uses all 6 plates in 3 different connection places. There are 2 plates at every position (Every plate is used). See figure 23 below. Single Phase, 480 Volt The following connection, with the voltage change-over board set into the 480V set position (See Figure 23), can offer SINGLE PHASE power at 480V.
DCA-180SSK — INSTALLATION Outdoor Installation Install the generator in a location where it will not be exposed to rain or sunshine. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so the exhaust will not be discharged in the direction of nearby homes. The installation site must be relatively free from moisture and dust. All electrical equipment should be protected from excessive moisture.
DCA-180SSK — INSTALLATION Figure 27. Typical Generator Grounding Application DCA-180SSK — PARTS AND OPERATION MANUAL— REV.
DCA-180SSK — PRE-SETUP General Inspection Prior to Operation Circuit Breakers The DCA-180SSK generator has been thoroughly inspected and accepted prior to shipment from the factory. However, be sure to check for damaged parts or components, or loose nuts and bolts, which could have occurred in transit. Extension Cable When electric power is to be provided to various tools or loads at some distance from the generator, extension cords are normally used.
DCA-180SSK — PRE-SETUP Lubrication Oil Fuel Fill the engine crankcase with lubricating oil through the filler hole, but do not overfill. Make sure the generator is level. With the dipstick inserted all the way, but without being screw into the filler hole, verify that the oil level is maintained between the two notches (Figure 28) on the dipstick. See Table 11 for proper selection of engine oil. Pay attention to the fuel tank capacity when replenishing fuel.
DCA-180SSK — PRE-SETUP CAUTION : When adding coolant or antifreeze to the radiator, do not remove the radiator cap until the unit has completely cooled. Cleaning the Radiator The engine may overheat if the radiator fins become overloaded with dust or debris. Periodically clean the radiator fins with compressed air. Cleaning inside the machine is dangerous, so clean only with the engine turned off and the battery disconnected. Air Cleaner Periodic cleaning/replacement is necessary.
DCA-180SSK — PRE-SETUP Battery Cable Installation ALWAYS be sure the battery cables (Figure 30) are properly connected to the battery terminals as shown below. The RED cable is connected to the positive terminal of the battery, and the BLACK cable is connected to the negative terminal of the battery. CAUTION : Inadequate battery connections may cause poor starting of the generator, and create other malfunctions. Wiring Inspect the entire generator for bad or worn electrical wiring or connections.
DCA-180SSK — LOAD APPLICATION CAUTION: Single Phase Load Motors and motor-driven equipment draw much greater current for starting than during operation. Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equipment. Generally, the wattage listed on the nameplate of the equipment is its rated output.
DCA-180SSK — GENERATOR START-UP PROCEDURE (MANUAL) WARNING: The engine's exhaust contains harmful emissions. ALWAYS ventilate the exhaust when operating inside tunnels, excavations or buildings. Direct exhaust away from nearby personnel. Before Starting Engine 1. Check the lubricating oil level prior to starting the engine. Make sure the generator is level. The oil level must be maintained between two notches on the dipstick. 2.
DCA-180SSK — GENERATOR START-UP PROCEDURE Figure 32. 120 VAC Accessory Receptacle/Cable 2. Once it is determined if commercial power is required, connect the load to the UVW terminals as shown in Figure 33. These terminals can be found on the output terminal panel, see page 35, Figure 14. To gain access to the output terminals lift the UVW cover. Make sure to tighten terminal nuts securely to prevent load wires from slipping out. 3.
DCA-180SSK — GENERATOR START-UP PROCEDURE (MANUAL) 4. Close all engine enclosure doors (Figure 35). 8. Place the Off/Manual/Auto switch (Figure 40) in the MANUAL position (down). Observe that the engine begins to crank. Figure 40. Off/Manual/Auto Switch (Manual) Figure 35. Engine Enclosure Doors 9. After engine starts, verify that the "Engine Running" status LED (Figure 41) on the Microprocessor Engine Control Module (MPEC) display is "ON" (lit). 5. Set the battery switch to “ON” (Figure 36).
DCA-180SSK — GENERATOR START-UP PROCEDURE (MANUAL) 11. The generator's frequency meter (Figure 43) displays the 60 cycle output frequency in HERTZ. 14. The engine oil pressure gauge (Figure 47) will indicate the oil pressure (kg/ cm2) of the engine. Under normal operating conditions the oil pressure should be approximately 25 psi. Figure 43. Frequency Meter (Hz) 12. The generator's voltage meter (Figure 44) displays the 120 VAC in VOLTS.
DCA-180SSK — GENERATOR START-UP PROCEDURE (MANUAL) 17. The tachometer (Figure 50) will indicate the speed of the engine when the generator is operating. Under normal operating conditions this speed should be approximately 1800 RPM’s. 21. Observe he generator's ammeter (Figure 53) and verify that it reads the anticipated amount of current with respect to the load. Remember the ammeter will only display a current reading if the load is in use. 20 40 0 60 75 A Figure 50. Engine Tachometer 18.
DCA-180SSK — GENERATOR START-UP PROCEDURE (AUTO) CAUTION: Before connecting this generator to any building’s electrical system, a licensed electrician must install an isolation (transfer) switch. Serious injury or death may result without this transfer switch. CAUTION: When connecting the generator to a isolation (transfer) switch, ALWAYS have power applied to the generator's internal battery charger. This will ensure that the engine will not fail due to a dead battery.
DCA-180SSK — GENERATOR SHUTDOWN PROCEDURE Engine Shutdown To shutdown the generator use the following procedure: 1. Place both the MAIN, GFCI and LOAD circuit breakers to the "OFF position". 2. Set the engine speed switch (Figure 55) to the idle (low) position. Emergency Stop 1. To stop the engine in the event of an emergency, PUSH the emergency stop button ( Figure 58) inward. This button is located on the generator's engine operating panel, see page 32, Figure 10. Figure 55. Engine Speed Switch 3.
DCA-180SSK — MAINTENANCE General Inspection Prior to each use, the generating set should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel or oil leaks. Air Cleaner Every 50 hours: If dust indicator is red, clean the air cleaner element. Outer Element: 1. Loosen wing bolt, remove dust cup, then remove wing nut and take out element. 2. Clean the inside of the body and cover using a damp cloth. 3. Blow dry with compressed air (0.
DCA-180SSK — MAINTENANCE 5. When the water level is near the mouth of the water filler, open drain plugs and start the engine, and run at low idling. Keep the engine running at low idling and flush the radiator for about 10 minutes. Changing Oil 1. Make sure the oil is cool before changing. 2. Set a container directly under the drain plug of the oil pan. Loosen the drain plug slowly. 6.
DCA-180SSK — MAINTENANCE 7. After bleeding the air, tighten air bleed plug, then push in the knob of feed pump and lock it in position. Generator Storage 8. Replace Corrosion resistor cartridge (if equipped) For storage of the generator for over 30 days, the following is required: 9. Screw in valves at the top of the corrosion resistor. Drain the fuel tank completely, lubricate and change oil. 10. Using a filter wrench, turn the cartridge to the left to remove it.
DCA-180SSK — MAINTENANCE TAB LE 15.
DCA-180SSK — GENERATOR WIRING DIAGRAM PAGE 58 — DCA-180SSK — PARTS AND OPERATION MANUAL — REV.
DCA-180SSK — ENGINE WIRING DIAGRAM DCA-180SSK — PARTS AND OPERATION MANUAL— REV.
DCA-180SSK — TROUBLESHOOTING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Engine Troubleshooting (Table 16) information shown below and on the proceeding page. If the problem cannot be remedied, consult our company's business office or service plant. TAB LE 16. EN GIN E TR OU B LESH OOTIN G SYMPTOM Engi ne does not start.
DCA-180SSK — TROUBLESHOOTING (ENGINE) TABLE 16. ENGINE TROUBLESHOOTING (CONTINUED) SYMPTOM Engine revolution is not smooth. Either white or blue exhaust gas is observed. Either black or dark gray exhaust gas is observed. Deficient output. POSSIBLE PROBLEM SOLUTION Fuel filter clogged or dirty? Clean or change. Air cleaner clogged? Clean or change. Fuel leak due to loose injection pipe retaining nut? Tighten nut. Injection pump malfunctioning? Repair or replace.
DCA-180SSK — TROUBLESHOOTING (GENERATOR/ENGINE) Practically all generator breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosed based on the Generator Troubleshooting (Table 17) and the MPEC troubleshooting (Table 18) information shown . If the problem cannot be remedied, consult our company's business office or service plant. TABLE 17.
DCA-180SSK — TROUBLESHOOTING (MPEC) TAB LE 18. MPEC TR OU B LESH OOTIN G Sympton Low oi l pressure li ght i s on. Low coolant level li ght i s on. Hi gh coolant temperture li ght i s on. Overcrank li ght i s on. Overspeed li ght i s on. Loss of MPU li ght(s) or on. Possible C ause Solution Low oi l level? Fi ll oi l level. Oi l pressure sendi ng uni t fai lure? Replace oi l pressure sendi ng uni t. Ti me delay malfunti on i n MPEC ? Refer to dealer. Wi re shorted? Inspect/repai r wi re.
EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used. Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant.
DCA-180SSK — SUGGESTED SPARE PARTS DCA-180SSK W/KOMATSU SA6D108E-2 DIESEL ENGINE 1 OF 5 UNITS Qty. P/N Description 1 ......... 0601808262 ..... CIRCUIT BREAKER 1 ......... 0601820625 ..... AUTOMATIC VOLTAGE REGULATOR 1 ......... 0601840073 ..... RHEOSTAT VOLTAGE REGULATOR 1 ......... 0601840121 ..... KNOB RHEOSTAT 1 ......... 0602014594 ..... RADIATOR HOSE 1 ......... 0602013977 ..... RADIATOR HOSE 1 ......... 0602014645 ..... RADIATOR HOSE 5 ......... 0602041147 ..... OIL FILTER 5 ......... 0602042146 ....
DCA-180SSK — GENERATOR ASSY. GENERATOR ASSY. PAGE 66 — DCA-180SSK — PARTS AND OPERATION MANUAL — REV.
DCA-180SSK — GENERATOR ASSY. GENERATOR ASSY.
DCA-180SSK — CONTROL PANEL ASSY. CONTROL PANEL ASSY. PAGE 68 — DCA-180SSK — PARTS AND OPERATION MANUAL — REV.
DCA-180SSK — CONTROL PANEL ASSY. CONTROL PANEL ASSY. NO PART NO 1 C0224001203 2 0605011211 3 0601801040 4 0601801041 5* 0601810261 6 0601810072 7 8 9 10 11 12 13# 14 15 16 17 18 19 20 21 22 23 24 25 0080200007 0041208000 0040008000 C9221100004 0207004000 0601810161 0601810214 0601806887 0601806967 0601807622 0601840121 0601830710 0601840073 0601830765 ECU9988N M0000001329Q M0000020001Q M1001021017Q 0601830710 PART NAME QTY. REMARKS CONTROL PANEL 1 PIN 2 CHANGE-OVER SW., AMMETER .................... 1 ....
DCA-180SSK — CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 70 — DCA-180SSK — PARTS AND OPERATION MANUAL — REV.
DCA-180SSK — CONTROL BOX ASSY. CONTROL BOX ASSY. NO. 1 2 3 4 5 6 7 8 9 10 10-1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 PART NO.
DCA-180SSK — ENGINE RADIATOR ASSY. ENGINE & RADIATOR ASSY. PAGE 72 — DCA-180SSK — PARTS AND OPERATION MANUAL — REV.
DCA-180SSK — ENGINE RADIATOR ASSY. ENGINE & RADIATOR ASSY. NO. PART NO. PART NAME 1 1-1 1-2 1-3 1-4 1-5 2 3 4 5 C0925200054 6001823200 6136515121 6003118293 6004111151 0602040678 0605000011 0030016000 0040016000 6222619210 ENGINE ................................................................. 1 ELEMENT, AIR CLEANER .................................... 1 CARTRIDGE, OIL FILTER .................................... 1 CARTRIDGE, FUEL FILTER .................................
DCA-180SSK — ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. PAGE 74 — DCA-180SSK — PARTS AND OPERATION MANUAL — REV.
DCA-180SSK — ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY.
DCA-180SSK — OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. PAGE 76 — DCA-180SSK — PARTS AND OPERATION MANUAL — REV.
DCA-180SSK — OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NO.
DCA-180SSK — BATTERY ASSY. BATTERY TERMINAL ASSY. PAGE 78 — DCA-180SSK — PARTS AND OPERATION MANUAL — REV.
DCA-180SSK — BATTERY ASSY. BATTERY TERMINAL ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 PART NO. 0602220203 8302265104 8302265704 0845041304 0010010030 0030010000 8302265304 0040512000 0041212000 0040012000 00100-12025 83022-65504 C0347200104 0805000904 0037808000 0040008000 0041208000 065511551 0805000804 0845040414 0805002904 PART NAME QTY. REMARKS BATTERY SENSOR ......................... 1 ......... AISP BATTERY CABLE 1 BATTERY CABLE 1 TERMINAL CAP (-) 2 HEX. HEAD BOLT 4 HEX.
DCA-180SSK — MUFFLER ASSY. MUFFLER ASSY. PAGE 80 — DCA-180SSK — PARTS AND OPERATION MANUAL — REV.
DCA-180SSK — MUFFLER ASSY. MUFFLER ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NO. C0334200204 0207308000 C0331400104 0010112050 0030012000 0041212000 C0334000003 0012112045 6150115751 C0331400003 0017108020 0017110025 8252354004 C0334200104 C0331100302 PART NAME QTY. REMARKS SHEET 1 HEX. NUT 4 COVER, EXHAUST PIPE 1 HEX. HEAD BOLT 4 HEX. NUT 8 PLAIN WASHER 16 EXHAUST PIPE 1 HEX. HEAD BOLT 4 GASKET ......................................... 2 ........... REPLACES 0602320142 COVER, EXHAUST PIPE 1 HEX.
DCA-180SSK — FUEL TANK ASSY. PAGE 82 — DCA-180SSK — PARTS AND OPERATION MANUAL — REV.
DCA-180SSK — FUEL TANK ASSY. MUFFLER ASSY. NO. 1 1-1 1-1A 1-2 1-3 1-4 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NO.
DCA-180SSK — ENCLOSURE ASSY. ENCLOSURE ASSY. PAGE 84 — DCA-180SSK — PARTS AND OPERATION MANUAL — REV.
DCA-180SSK — ENCLOSURE ASSY. ENCLOSURE ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 PART NO. C0454001103 C0454003003 C0454301004 C0454301804 C0454301404 0845045004 0845047004 C0444200413 B9114500104 0207306000 0845050704 8255146104 B9114000102 8255146204 M9110100204 8155143703 8165157004 0207006000 C0424200104 C0464100503 0845052203 1625165204 0600500090 0021106020 C0424200003 C0414001502 0017110020 C0424001120 PART NAME QTY.
DCA-180SSK — ENCLOSURE ASSY. ENCLOSURE ASSY. PAGE 86 — DCA-180SSK — PARTS AND OPERATION MANUAL — REV.
DCA-180SSK — ENCLOSURE ASSY. ENCLOSURE ASSY. NO. 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 PART NO.
DCA-180SSK — ENCLOSURE LINING ASSY. ENCLOSURE LINING ASSY. PAGE 88 — DCA-180SSK — PARTS AND OPERATION MANUAL — REV.
DCA-180SSK — ENCLOSURE LINING ASSY. ENCLOSURE LINING ASSY. NO. 1 2 3 4 5 19 20 25 38 42 53 54 63 PART NO. C0494404104 C0494404304 C0494600804 C0494601104 C0494600304 C0495100003 C0494501604 C0494500504 C0494300504 C0494600403 C0494601004 C0494404204 C0494600704 PART NAME QTY. REMARKS LINING............................. 1 ........................... FOR ITEM C0454001103 LINING............................. 1 ........................... FOR ITEM C0454003003 LINING............................. 1 .............
DCA-180SSK — ENCLOSURE ASSY. (RUBBER SEALS) RUBBER SEALS ASSY. PAGE 90 — DCA-180SSK — PARTS AND OPERATION MANUAL — REV.
DCA-180SSK — ENCLOSURE ASSY. (RUBBER SEALS) RUBBER SEALS ASSY. NO. 1 2 3 4 5 6 7 8 9 10 PART NO. 0228901080 0228900840 0228900520 0228901070 0229201200 0228800600 0228801040 0229201100 0228100320 0228100540 PART NAME RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL QTY. 6 4 2 4 4 2 2 1 1 2 REMARKS 2 DCA-180SSK — PARTS AND OPERATION MANUAL— REV.
DCA-180SSK — NAME PLATE AND DECALS NAME PLATE AND DECALS PAGE 92 — DCA-180SSK — PARTS AND OPERATION MANUAL — REV.
DCA-180SSK — NAME PLATE AND DECALS NAMEPLATE ASSY. NO 1-1 1-2 PART NO C1552000403 B1552000103 2-1 2-2 0800520100 0800520904 2-3 0800520814 2-4 2-5 2-6 2-7 2-8 0840624504 0840624604 0840624704 0840624804 B9531100604 2-9 C0551000903 2-10 2-11 C2551000004 C0561103403 CONTROL BOX GROUP DECAL; ON-OFF ......................................... 1 ......... AT-202 PLATE; AMMETER CHANGE-OVER SWITCH ...................................................... 1 .........
DCA-180SSK — NAME PLATE AND DECALS NAME PLATE AND DECALS PAGE 94 — DCA-180SSK — PARTS AND OPERATION MANUAL — REV.
DCA-180SSK — NAME PLATE AND DECALS NAME PLATE AND DECALS NO PART NO 5-1 5-2 5-3 5-4 5-5 0840614104 0840619904 9039209064 B9511100304 B9511100404 5-6 B9531100504 5-7 5-8 C0551000404 C0551001503 5-9 5-10 C1552000204 C1552000304 PART NAME QTY. REMARKS OUTPUT TERMINAL GROUP DECAL; GROUND ............................................1 ........... S-2635 DECAL; DANGER HIGH VOLTAGE .................1 ........... S-2731 DECAL; START CONTACT ..............................1 ...........
TERMS AND CONDITIONS OF SALE — PARTS Effective: July 1, 2000 4. PAYMENT TERMS Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier. Freight is at the sender’s expense.
NOTE PAGE DCA-180SSK — PARTS AND OPERATION MANUAL— REV.
PARTS AND OPERATION MANUAL HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MULTIQUIP CORPORATE OFFICE 18910 Wilmington Ave Tel. (800) 421-1244 Carson, CA 90746 Fax (800) 537- 3927 Contact: mq@multiquip.com Web: www.multiquip.com MQ Power 1800 Water Ridge Rd. Tel. (800) 883-2551 Suite 500/600 Fax (972) 315-1847 Lewisville, TX 75057 Contact: mqpower@multiquip.com Web: www.mqpower.
