© COPYRIGHT 2001, MULTIQUIP INC. PARTS AND OPERATION MANUAL MQ POWER DCA-400SSK DCA-400SSK2 TM WHISPERWATT GENERATOR (STANDARD) PARTS LIST NO. C3875300104B S/N UP TO 3701676-400SSK S/N3101677~ 400SSK2 Revision #3 (09/17/01) MULTIQUIP INC. PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 SERVICE DEPARTMENT: 310-537-3700 800-421-1244 800-835-2551 FAX: 310-537-3927 FAX: 310-638-8046 E-mail:mq@multiquip.com • www:multiquip.
PAGE 2 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING PAR TS DEP AR TMENT ARTS DEPAR ARTMENT 800/427-1244 or 310/537-3700 FAX: 800/672-7877 or 310/637-3284 VICE DEP AR TMENT SER DEPAR ARTMENT SERVICE 800/835-2551 or 310/537-3700 FAX: 310/638-8046 WARRANTY DEP AR TMENT DEPAR ARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 MAIN 800/421-1244 or 310/537-3700 FAX: 310/537-3927 DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
TABLE OF CONTENTS Here's How To Get Help .............................................3 Table Of Contents ......................................................4 Rules For Safe Operation ...................................... 6-9 Towing ......................................................................10 Trailer Safety Guidelines .................................... 11-17 Trailer Wiring Diagram..............................................18 Electric Brake Troubleshooting ...............................
PARTS ORDERING PROCEDURES ■ ■ ■ ■ ■ ■ ■ Dealer account number Dealer name and address Shipping address (if different than billing address) Return fax number Applicable model number Quantity, part number and description of each part Specify preferred method of shipment: • • • • UPS Ground UPS Second Day or Third Day* UPS Next Day* Federal Express Priority One (please provide us with your Federal Express account number)* • • Airborne Express* Truck or parcel post *Normally shipped the same day the order
RULES FOR SAFE OPERATION CAUTION: Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only. The following safety guidelines should always be used when operating the DCA-400SSK portable generator: GENERAL SAFETY ■ DO NOT operate or service this equipment before reading this entire manual. ■ This equipment should not be operated by persons under 18 years of age.
RULES FOR SAFE OPERATION CAUTION: CAUTION: DO NOT touch or open any of the below mentioned components while the generator is running. Always allow sufficient time for the engine and generator to cool before performing maintenance. ■ NEVER touch output terminals during operation. This is extremely dangerous. Always stop the machine when contact with the output terminals. CAUTION: Radiator 1.
RULES FOR SAFE OPERATION Battery CAUTION: Never over fill the battery with water above the upper limit. The battery contains acids that can cause injury to the eyes and skin. To avoid eye irritation, always wear safety glasses. Use well insulated gloves when picking up the battery. Use the following guidelines when handling the battery: 1. DO NOT drop the battery. There is the possibility of risk that the battery may explode. ■ NEVER Run engine without air filter. Severe engine damage may occur.
RULES FOR SAFE OPERATION Transporting ■ Always shutdown engine before transporting. ■ Tighten fuel tank cap securely. ■ Drain fuel when transporting generator over long distances or deteriorated roads. ■ Always tie-down the generator during transportation by securing the generator. ■ If generator is mounted on a trailer, make sure trailer complies with all local and state safety transportation laws. See page 10 for basic towing procedures.
DCA-400SSK — TOWING Towing Safety Precautions CAUTION : Check with your county or state safety towing regulations department before towing your generator. ■ ALWAYS attach trailer's safety chain to bumper of towing vehicle. ■ ALWAYS make sure the vehicle and trailer directional, backup, brake, and trailer lights are connected and working properly.
DCA-400SSK — TRAILER-SAFETY GUIDELINES CAUTION: ALWAYS make sure the trailer is in good operating condition. Check the tires for proper inflation and wear. Also check the wheel lug nuts for proper tightness. Explanation of Chart: This section is intended to provide the user with trailer service and maintenance information. The service and maintenance guidelines referenced in this section apply a wide range of trailers.
DCA-400SSK — TRAILER-SPECIFICATIONS Table 1. Specifications MODEL APPLICATION FUEL CELL BRAKE SYSTEM GVWR FRAME LENGTH FRAME WIDTH JACK STAND TRLR-10W SDW225, SGW250,TLW300 NO NO 1900LBS 96" 50" 800LB. FULL TILT WHEEL TRLR-10 DCA10, TLG12, DCA15 NO NO 1900LBS 96" 50" 800LB. FULL TILT WHEEL TRLR-10XF DCA10, TLG-12, DCA15, TLW-300 52 GAL NO 1900LBS 96" 50" 800LB. FULL TILT WHEEL TRLR-225W WELDERS, DA7000SS NO NO 2200LBS 85" 42" 800LB.
DCA-400SSK — TRAILER-SPECIFICATIONS Table 1. Specifications (Con't) MODEL COUPLER TIRES WHEELS AXLE HUBS SUSPENSION ELECTRICAL TRLR-10W 2" BALL CLASS 2 ADJUSTABLE 175-13C 13"X4.50" 2200# 2X2 5 LUG 3 LEAF 4 WIRE LOOM W/ 4 POLE FLAT TRLR-10 2"BALL CLASS 2 ADJUSTABLE 175-13C 13"X4.5" 2200#2X2 5 LUG 3 LEAF 4 POLE FLAT TRLR-10XF 2"BALL CLASS 2 ADJUSTABLE 175-13C 13"X4.5" 2200#2X2 5 LUG 3 LEAF 4 POLE FLAT 2"BALL CLASS 2 ADJUSTABLE 175-13B 13X4.
DCA-400SSK — TRAILER SAFETY GUIDELINES Brakes If your trailer has a braking system, the brakes should be inspected the first 200 miles of operation. This will allow the brake shoes and drums to seat properly. After the first 200 mile interval, inspect the brakes every 3,000 miles. If driving over rough terrain, inspect the brakes more frequently. Before any brake synchronizations adjustments can be made, the trailer brakes should be burnished-in by applying the brakes 20-30 times with approximately a 20 m.
DCA-400SSK — TRAILER SAFETY GUIDELINES Figure 2. Electrical Brake Components Hydraulic/Air/Surge Brakes Hydraulic brakes (Figure 3) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement. These brakes can be adjusted in the same manner as electric brakes. Brake lines should be periodically checked for cracks, kinks, or blockage.
DCA-400SSK — TRAILER SAFETY GUIDELINES Tires/Wheels/Lug Nuts Tires and wheels are a very impor tant and critical components of the trailer. When specifying or replacing the trailer wheels it is important the wheels, tires, and axle are properly matched. CAUTION: DO NOT attempt to repair or modify a wheel. DO NOT install in inner tube to correct a leak through the rim.
DCA-400SSK — TRAILER SAFETY GUIDELINES Table 3. Suspension Torque Requirements Item Torque (Ft.-Lbs.) 3/8" U-BOLT MIN-30 MAX-35 7/16" U-BOLT MIN-45 MAX-60 1/2" U-BOLT MIN-45 MAX-60 SNUG FIT ONLY. PARTS MUST ROTATE FREELY. LOCKING SHACKLE BOLT SPRING EYE BOLT NUTS OR COTTER PINS ARE PROVIDED TO RETAIN NUT-BOLT ASSEMBLY. SHOULDER TYPE MIN-30 MAX-50 SHACKLE BOLT Lug Nut Torque Requirements It is extremely important to apply and maintain proper wheel mounting torque on the trailer.
DCA-400SSK — TRAILER-WIRING DIAGRAM NOTE: LIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT PAGE 18 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-400SSK — TRAILER-BRAKE TROUBLESHOOTING Table 5. Electric Brake Troubleshooting Symptom Possible Cause Solution No Brakes or Intermittent Brakes Any open circuits or broken wires? Find and correct. Any short circuits? Find and correct. Faulty controller? Test and correct. Any loose connections? Find and repair. Ground wire secure? Find and secure. Grease or oil on magnets or linings? Clean or replace. Connections corroded? Clean and correct cause of corrosion.
DCA-400SSK — TRAILER-BRAKE TROUBLESHOOTING Table 6. Hydraulic Brake Troubleshooting Symptom Possible Cause Solution No Brakes Brake line broken or kinked? Repair or replace. Weak Brakes or Brakes Pull to One Side Brake lining glazed? Reburnish or replace. Trailer overloaded? Correct weight. Brake drums scored or grooved? Machine or replace. Tire pressure correct? Inflate all tires equally. Tires unmatched on the same axle? Match tires.
DCA-400SSK — OPERATION AND SAFETY DECALS Machine Safety Decals The DCA-400SSK generator is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below and on the preceding pages shows the decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer. DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-400SSK — OPERATION AND SAFETY DECALS PAGE 22 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-400SSK — SPECIFICATIONS Table 7. Specifications Generator Specifications Model DCA-400SSK Type Revolving field, self ventilated, open protected type synchronous generator Armature Connection Star with Neutral Phase 3 Standby Output 440 KVA (352.0 KW) Prime Output 400 KVA (320.0 KW) Voltage 240V or 480V Frequency 60 Hz Speed 1800 rpm Power Factor 0.8 Aux. AC Power Single Phase, 60 Hz Voltage 120 V Output 4.8 KW (2.
DCA-400SSK — GENERAL INFORMATION DCA-400SSK FAMILIARIZATION Control Box The “Control Box” is provided with the following: ator z Main Circuit Breaker 1060 amps The MQ Power Model DCA-400SSK is a 320 kW gener generator that is designed as a high quality portable (requires a trailer z Over-Current Relay for transport) power source for telecom sites, lighting z High Idle Adjust Trimmer facilities, power tools, submersible pumps and other z Current Transformer z Automatic Voltage Regulator industrial and cons
DCA-400SSK — GENERAL INFORMATION Engine The DCA-400SSK is powered by a 4 cycle, water cooled, turbocharged KOMATSU Model SA6D140E-2 diesel engine. This engine is designed to meet every performance requirement for the generator. Reference Table 1, page 16 for engine specifications. Electronic Governor System The electronic governor system replaces the standard mechanical governor system. The frequency regulation improves from ±3.0% regulation with the mechanical governor to ±0.
DCA-400SSK — MAJOR COMPONENTS Figure 6. Major Components PAGE 26 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
NOTE PAGE DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-400SSK — DIMENSIONS (TOP AND SIDE) Dry weight: 4270kg (9413.64lb) Wet weight: 4800kg (10582.08 lb) Figure 7a. Dimensions PAGE 28 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-400SSK — DIMENSIONS (FRONT AND REAR) Figure 7b. Dimensions DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-400SSK — CONTROL PANEL Figure 8. Control Panel PAGE 30 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-400SSK — CONTROL PANEL The definitions below describe the controls and functions of the DCA-400SSK " Control Panel " (Figure 8). 1. Pilot Lamp – Indicates that the generator is working properly. 2. Panel Light – Normally used in dark areas or at night time. When activated, panel lights will illuminate. When the generator is not in use be sure to turn the panel light switch to the OFF position. 3. Frequency Meter – Indicates the output frequency in hertz (Hz). Normally 60 Hz ±1 Hz . 4.
DCA-400SSK — ENGINE OPERATING PANEL Figure 10. Engine Operating Panel PAGE 32 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-400SSK — ENGINE OPERATING PANEL The definitions below describe the controls and functions of 4. the DCA-400SSK " Engine Operating Panel "(Figure 10). 1. Throttle Handle ( up to S/N 3701676) - This handle controls the speed of the engine (low or high). 2. Tachometer – Indicates engine speed in RPM’s for 60 Hz operation. This meter should indicate 1800 RPM’s 5. when the rated load is applied. In addition a built in hour meter will record the number of operational hours that 6.
DCA-400SSK — OUTPUT TERMINAL PANEL OVERVIEW OUTPUT TERMINAL FAMILIARIZATION The “Output Terminal Panel” is provided with the following: z Two 120V GFCI receptacles, 20 amp z Three 120/240V output receptacles, 50 amp z Two 120V output receptacles, 20 amp (optional) z 3 Circuit Breakers 240V @50 amps z 2 GFCI Circuit Breakers 125V@ 20 amps Connecting Load Loads can be connected to the generator by the UVWO Lugs or the convenience receptacles. (See figure 13).
DCA-400SSK — OUTPUT TERMINAL PANEL OVERVIEW NOTE FIGURE 14. Output Terminal Panel Legs O and Ground are considered Bonded Grounds. DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-400SSK — OUTPUT TERMINAL PANEL OVERVIEW Output Terminal Panel Available Voltages A wide range of voltages are available to supply load to many different applications. Voltages may be selected by using the voltage change-over board and how you hookup your hard wire connection to the generator. To obtain some of the voltages listed, fine adjustment with the Voltage Regulator on the control panel is necessary. See the table below (Table 8) for a list of available voltages the generator is able to supply.
DCA-400SSK — OUTPUT TERMINAL PANEL OVERVIEW How to read the output terminal gauges. The gauges and knobs on the control panel DO NOT effect the generator output in any fashion. They are there to simply help the operator observe how much power is being supplied produced at the UVWO legs. To read the output of the W-U legs, for example, place the AC Voltmeter Change-over switch to the W-U position and the AC ammeter Change -over Switch to the U or W position to read the output on the selected leg. FIGURE 15.
DCA-400SSK — OUTPUT TERMINAL PANEL OVERVIEW Voltage Change-over Board The voltage change-over board changes the available voltages of the output terminal panel UVWO lugs. The voltage change-over board is located on the control box behind the control panel. There are six (6) plates that can be set into two set positions to get six different voltages. Unless specified differently, the generator comes from the factory in the 240V position.
DCA-400SSK — OUTPUT TERMINAL PANEL OVERVIEW 480 Volt Set position The voltage change-over board 480V set position uses all 6 plates in 3 different connection places. There are 2 plates at every position (Every plate is used). See figure 23 below. Single Phase, 480 Volt The following connection, with the voltage change-over board set into the 480V set position (See Figure 23), can offer SINGLE PHASE power at 480V.
DCA-400SSK — INSTALLATION Outdoor Installation Install the generator in a location where it will not be exposed to rain or sunshine. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will not be discharged in the direction of nearby homes. CAUTION : An electric shock may happen when vibrators are used.
DCA-400SSK — INSTALLATION Figure 27. Typical Generator Grounding Application DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-400SSK — PRE-SETUP General Inspection Prior to Operation Circuit Breakers The DCA-400SSK generator has been thoroughly inspected and accepted prior to shipment from the factory. However, be sure to check for damaged parts or components, or loose nuts and bolts, which could have occurred in transit. To protect the generator from an overload, a 3-pole,1000 amp, main circuit breaker is provided to protect the UVW output terminals from overload.
DCA-400SSK — PRE-SETUP Lubrication Oil Fill the engine crankcase with lubricating oil through the filler hole, but do not overfill. Make sure the generator is level. With the dipstick inserted all the way, but without being screw into the filler hole, verify that the oil level is maintained between the two notches (Figure 28) on the dipstick. See Table 11 for proper selection of engine oil. Fuel Fill the fuel tank with clean and fresh diesel fuel. DO NOT fill the tank beyond capacity.
DCA-400SSK — PRE-SETUP CAUTION : When adding coolant or antifreeze to the radiator, do not remove the radiator cap until the unit has completely cooled. Day-to-day addition of coolant is done from the reserve tank. When adding coolant to the radiator, DO NOT remove the radiator cap until the unit has completely cooled. See Table 12 for engine, radiator, and reserve tank coolant capacities. Make sure the coolant level in the reserve tank is always between the "H" and the "L" markings. Table 12.
DCA-400SSK — PRE-SETUP Battery Cable Installation ALWAYS be sure the battery cables (Figure 30) are properly connected to the battery terminals as shown below. The RED cable is connected to the positive terminal of the battery, and the BLACK cable is connected to the negative terminal of the battery. CAUTION : Inadequate battery connections may cause poor starting of the generator, and create other malfunctions. Wiring Inspect the entire generator for bad or worn electrical wiring or connections.
DCA-400SSK — LOAD APPLICATION Single Phase Load CAUTION: Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equipment. Generally, the wattage listed on the nameplate of the equipment is its rated output.
DCA-400SSK — GENERATOR START-UP PROCEDURE (MANUAL) WARNING: The engine's exhaust contains harmful W AY S ventilate the emissions. A LLW exhaust when operating inside tunnels, excavations or buildings. Direct exhaust away from nearby personnel. Before Starting Engine 1. Check the lubricating oil level prior to starting the engine. Make sure the generator is level. The oil level must be maintained between two notches on the dipstick. 2.
DCA-400SSK — GENERATOR START-UP PROCEDURE (KEY SWITCH) 2. Connect the load to the UVW terminals as shown in Figure 32. These terminals can be found on the output terminal panel, see page 35 Figure 14. To gain access to the output terminals lift the UVW cover. Make sure to tighten terminal nuts securely to prevent load wires from slipping out. 4. Close all engine enclosure doors (Figure 34). Figure 34. Engine Enclosure Doors 5. Set the battery ON/OFF switch (Figure 35) to the ON position. Figure 32.
DCA-400SSK — GENERATOR START-UP PROCEDURE (KEY SWITCH) 7. If the generator is equipped with a ignition switch, turn 10. The ammeter (Figure 42) will indicate zero amps with no the key to “Start” position (Figure 38). Once the engine load applied. When a load is applied, this meter will starts, release the key to the “on” position. indicate the amount of current that the load is drawing from the generator’s alternator. 20 40 0 60 75 A Figure 38. Engine Ignition Switch Figure 42. Ammeter (No Load) 8.
DCA-400SSK — GENERATOR START-UP PROCEDURE (KEY SWITCH) 13. The tachometer (Figure 45) will indicate the speed of 16. Observe the generator's ammeter (Figure 48) and verify the engine when the generator is operating. Under normal that it reads the anticipated amount of current with operating conditions this speed should be approximately respect to the load. Remember the ammeter will only 1800 RPM’s. display a current reading if the load is in use. 20 40 0 60 75 A Figure 45. Engine Tachometer 14.
DCA-400SSK — GENERATOR START-UP PROCEDURE (CONTROLLER) Manual Start-up 1. Follow instructions as with key switch numbers 1-6. 2. Place the Off/Manual/Auto switch (Figure 49) in the MANUAL position. Observe that the engine begins to crank. Figure 49. Off/Manual/Auto Switch (Manual) Starting the generator in the "AUTO" mode is similar to starting the generator in the "MANUAL" mode, with a few exceptions.
DCA-400SSK — GENERATOR SHUTDOWN PROCEDURE Engine Shutdown To shutdown the generator use the following procedure: 1. Place both the MAIN, GFCI and LOAD circuit breakers to the "OFF position". 2. Let the engine cool by running it for 3-5 minutes with no load applied. Emergency Stop 1. To stop the engine in the event of an emergency, PUSH the emergency stop button ( Figure 54) inward.This button is located on the generator's engine operating panel, see page 30, Figure 11. 3.
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DCA-400SSK — MAINTENANCE General Inspection Prior to each use, the generating set should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel or oil leaks. Air Cleaner Every 50 hours: If dust indicator is red, clean the air cleaner element. Outer Element: 1. Loosen wing bolt, remove dust cup, then remove wing nut and take out element. 2. Clean the inside of the body and cover using a damp cloth. 3. Blow dry with compressed air (0.
DCA-400SSK — MAINTENANCE 5. When the water level is near the mouth of the water filler, open drain plugs and start the engine, and run at low idling. Keep the engine running at low idling and flush the radiator for about 10 minutes. 6. Adjust the flow of the water flowing in and draining out to ensure that the radiator is always full during the flushing operation, While flushing water through the system, watch carefully the water inlet hose does not come out of the radiator filler port. 7.
DCA-400SSK — MAINTENANCE 7. After bleeding the air, tighten air bleed plug, then push in the knob of feed pump and lock it in position. 8. Replace Corrosion resistor cartridge (if equipped) 9. Screw in valves at the top of the corrosion resistor. 10. Using a filter wrench, turn the cartridge to the left to remove it. 11. Coat the seal surface of the new cartridge with engine oil and install it to the filter holder. 12.
DCA-400SSK — MAINTENANCE TABLE 15.
DCA-400SSK — GENERATOR WIRING DIAGRAM PAGE 58 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
NOTE PAGE DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-400SSK — ENGINE WIRING DIAGRAM (KEY SWITCH) PAGE 60 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-400SSK — ENGINE WIRING DIAGRAM (CONTROLLER) DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-400SSK — TROUBLESHOOTING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use the tables shown for diagnosis based on the Engine Troubleshooting (Table 16). If the problem cannot be remedied, consult our company's business office or service plant. TABLE 16. ENGINE TROUBLESHOOTING SYMPTOM Engine does not start. POSSIBLE PROBLEM SOLUTION No fuel? Replenish fuel. Air in the fuel system? Bleed system.
DCA-400SSK — TROUBLESHOOTING (ENGINE) TABLE 16. ENGINE TROUBLESHOOTING (CONTINUED) SYMPTOM Engine revolution is not smooth. Either white or blue exhaust gas is observed. Either black or dark gray exhaust gas is observed. Deficient output. POSSIBLE PROBLEM SOLUTION Fuel filter clogged or dirty? Clean or change. Air cleaner clogged? Clean or change. Fuel leak due to loose injection pipe retaining nut? Tighten nut. Injection pump malfunctioning? Repair or replace.
DCA-400SSK — TROUBLESHOOTING (GENERATOR/ENGINE) Practically all breakdowns can be prevented by proper diagnosis based on the Engine and Radiator Troubleshooting handling and maintenance inspections, but in the event of a (Table 17). If the problem cannot be remedied, consult our breakdown, use the tables shown for company's business office or service plant. TABLE 17.
DCA-400SSK — TROUBLESHOOTING (Engine Controller) TABLE 18. ENGINE CONTROLLER TROUBLESHOOTING Sympton Possible Cause Solution Low oil pressure light is on. Low oil level? Fill oil level. Oil pressure sending unit failure? Replace oil pressure sending unit. Time delay malfuntion in Controller? Refer to dealer. Wire shorted? Inspect/repair wire. Low coolant level? Fill coolant level. Sending unit failure? Replace sending unit. Low battery voltage? Replace/charge battery.
EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used. Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant.
DCA-400SSK — SUGGESTED SPARE PARTS DCA-400SSK W/K OMA TSU SA6D140E-2 W/KOMA OMATSU DIESEL ENGINE 1 to 5 Units Qty. P/N Description 10 ...........6125817051 ......... AIR FILTER 10 ...........6003117111 ......... FUEL FILTER 10 ...........6002111231 ......... OIL FILTER 5 .............6004111171 ......... CARTRIDGE, CORROSION RESISTOR 1 .............0601804887 ......... CIRCUIT BREAKER ............................... UP TO S/N3706720 1 .............0601807514 ......... CIRCUIT BREAKER .......................
DCA-400SSK GENERATOR ASSY. GENERATOR ASSY. PAGE 68 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-400SSK GENERATOR ASSY. GENERATOR ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 PART NO.
DCA-400SSK GENERATOR ASSY. GENERATOR ASSY. PAGE 70 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-400SSK GENERATOR ASSY. GENERATOR ASSY. NO. 34 35 35 37 38 39 40 41 42 43 44 PART NO. 0017112045 C3154300104 C3154300004 0010106060 0040006000 0041206000 C3154400003 0017106016 0012112035 0042512000 C3132300003 0010106030 0041206000 0605000061 0030016000 0040016000 PART NAME HEX. HEAD BOLT COVER, BEARING GASKET, BEARING HEX. HEAD BOLT LOCK WASHER PLAIN WASHER SUCTION COVER HEX. HEAD BOLT HEX. HEAD BOLT LOCK WASHER COVER, FAN HEX. HEAD BOLT PLAIN WASHER RUBBER SUSPENSION HEX. NUT LOCK WASHER QTY.
DCA-400SSK CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 72 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-400SSK CONTROL BOX ASSY. CONTROL BOX ASSY.
DCA-400SSK CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 74 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-400SSK CONTROL BOX ASSY. CONTROL BOX ASSY.
DCA-400SSK ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY. PAGE 76 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-400SSK ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 PART NO.
DCA-400SSK ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY. PAGE 78 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-400SSK ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY. NO. 43 44 45 46 47 48 49 PART NO. 8212044103 0017110025 C3358300204 0017110025 8212256104 0019208020 8215103504 PART NAME OIL PANEL HEX. HEAD BOLT CLAMPER ROD HEX. HEAD BOLT CLAMPER ROD HEX. HEAD BOLT RUBBER SEAL QTY. 1 2 1 2 1 2 1 REMARKS DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-400SSKENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. UP TO S/N 3701676 S/N 3701677~ PAGE 80 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-400SSK ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY.
DCA-400SSK — OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. PAGE 82 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-400SSK — OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. NO. 1 2 3 4 5 6 7 8 9 PART NO.
DCA-400SSK — BATTERY ASSY. BATTERY ASSY. PAGE 84 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-400SSK — BATTERY ASSY. BATTERY ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NO. 0168719052 0805018904 0805006404 0805006504 0037808000 0040008000 0041208000 C3347600004 C3347600104 C3347600304 C3347600204 C3347200004 0010010030 0030010000 0845040114 0845041004 0845040214 0845041104 0602220205 PART NAME BATTERY BATTERY SHEET BATTERY BAND BATTERY BOLT WING NUT LOCK WASHER PLAIN WASHER BATTERY CABLE BATTERY CABLE BATTERY CABLE BATTERY CABLE EARTH CABLE HEX. HEAD BOLT HEX.
DCA-400SSK — ACTUATOR ASSY. ACTUATOR ASSY. PAGE 86 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-400SSK — ACTUATOR ASSY. ACTUATOR ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 PART NO. DYNC11020300024 0602211090 C3356200004 0012310060 0016006070 0207006000 0040006000 0041206000 0602211091 0602180190 0602210092 0010106025 0207006000 0010106025 0207006000 0041206000 012310040 PART NAME QTY. REMARKS ACTUATOR ...........................................1 ......S/N3701677~;REPLACES 0602150092 LEVER ..................................................1 ......S/N3701677~; DYNC182 BRACKET, ACTUATOR ...................
DCA-400SSK — MUFFLER ASSY. MUFFLER ASSY. PAGE 88 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-400SSK — MUFFLER ASSY. MUFFLER ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NO. C3331100102 0019210020 C3334200204 C3334200504 C3334200604 0019210025 C3334000103 0602320195 0010316080 0030316000 0042516000 0041616000 0010316050 0042516000 0041616000 8212355003 7432356104 0019112045 0030012000 0042312000 0042412000 8225125604 0019108020 0207008000 0042308000 0042408000 0019110030 0042310000 0042410000 PART NAME MUFFLER HEX. HEAD BOLT PACKING PACKING PACKING HEX.
DCA-400SSK — FUEL TANK ASSY. FUEL TANK ASSY. PAGE 90 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-400SSK — FUEL TANK ASSY. FUEL TANK ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 PART NO. C3364000603 0605505030 0601850590 0810105400 0264100385 0605515079 0605503020 0802120604 0605501050 0602021155 0027104010 8225523104 0805003414 0017108020 0037908000 0222100300 0130206000 3515512014 0603325011 0132006000 0845039604 0191303000 0191303000 0191004200 0605515019 0605515013 PART NAME QTY. REMARKS FUEL TANK 1 CAP, FUEL TANK ............................................ 1 ..
DCA-400SSK — ENCLOSURE #1 ASSY. ENCLOSURE #1 ASSY. PAGE 92 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-400SSK — ENCLOSURE #1 ASSY. ENCLOSURE #1 ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NO. C3414000202 C3414001902 C3414100104 C3414100004 0019208020 C3424001204 C3494100903 C3494101703 C342400103 C3494100903 C3494101703 C3424000202 C3494100903 C3494101703 C3424000302 C3494100903 C3494101703 0017108020 C3424300403 C3424300603 C3494100903 C3494101703 C3424300303 C3494100903 C3494101703 0019208020 0019210025 C3424201403 C3424201304 C3494101004 0019208020 PART NAME QTY. REMARKS BASE ............
DCA-400SSK — ENCLOSURE #1 ASSY. ENCLOSURE #1 ASSY. PAGE 94 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-400SSK — ENCLOSURE #1 ASSY. ENCLOSURE #1 ASSY. NO. 17 18 19 20 21 22 23 24 25 26 27 28 29 30 PART NO. 0845042703 0019208020 C3424201503 0019208020 0600500090 0021106020 C3434000202 0010120070 0030020000 0040020000 0041220000 0010120060 0030020000 0040020000 0041220000 C3464100102 0800251701 0025006015 0042306000 0042406000 0019208020 C3464501004 PART NAME QTY. REMARKS FILLER BRACKET 1 HEX. HEAD BOLT 4 COVER, FRONT FRAME 1 HEX. HEAD BOLT 14 EMBLEM 1 MACHINE SCREW 2 CENER FRAME 1 HEX. HEAD BOLT 6 HEX.
DCA-400SSK — ENCLOSURE #2 ASSY. ENCLOSURE #2 ASSY. THE DEFAULT PART NUMBER FOR THE COLOR ORANGE. PLEASE INDICATE COLOR WHEN ORDERING: MQW-WHITE MQGRN-GREEN THE SERIAL NUMBER MAY BE REQUIRED. PAGE 96 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-400SSK — ENCLOSURE #2 ASSY. ENCLOSURE #2 ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 PART NO.
DCA-400SSK — ENCLOSURE #2 ASSY. ENCLOSURE #2 ASSY. PAGE 98 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-400SSK — ENCLOSURE #2 ASSY. ENCLOSURE #2 ASSY. NO. 37 38 39 40 41 42 43 44 PART NO. 0600500090 0021106020 C3464200102 C3494500204 C3464500304 C3494500304 0017108020 0019208020 0019210025 C3464501104 PART NAME QTY. REMARKS EMBLEM 1 MACHINE SCREW 2 ROOF PANEL 1 LINING 1 COVER, ROOF PANEL 1 LINING 1 HEX. HEAD BOLT 9 HEX. HEAD BOLT 24 HEX. HEAD BOLT 4 BRACKET ..................................................... 2 ........... S/N3707481~ THE DEFAULT PART NUMBER FOR THE COLOR ORANGE.
DCA-400SSK — ENCLOSURE #3 ASSY. ENCLOSURE #3 ASSY. THE DEFAULT PART NUMBER FOR THE COLOR ORANGE. PLEASE INDICATE COLOR WHEN ORDERING: MQW-WHITE MQGRN-GREEN THE SERIAL NUMBER MAY BE REQUIRED. PAGE 100 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-400SSK — ENCLOSURE #3 ASSY. ENCLOSURE #3 ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 PART NO.
DCA-400SSK — ENCLOSURE #3 ASSY. ENCLOSURE #3 ASSY. THE DEFAULT PART NUMBER FOR THE COLOR ORANGE. PLEASE INDICATE COLOR WHEN ORDERING: MQW-WHITE MQGRN-GREEN THE SERIAL NUMBER MAY BE REQUIRED. PAGE 102 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-400SSK — ENCLOSURE #3 ASSY. ENCLOSURE #3 ASSY. NO. 24 25 26 27 28 29 30 PART NO. 0845046904 0845045004 0845047004 0845045004 0019208020 0601850097 0021008025 0019108065 0042308000 0042408000 0845031504 PART NAME HINGE WASHER HINGE WASHER HEX. HEAD BOLT STOPPER MACHINE SCREW HEX. HEAD BOLT LOCK WASHER PLAIN WASHER CAP QTY. 11 11 11 11 57 10 10 8 8 8 22 REMARKS DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-400SSK — RUBBER SEAL ASSY. PAGE 104 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-400SSK — RUBBER SEAL ASSY. RUBBER SEAL ASSY. NO. 1 2 3 4 5 6 7 8 9 PART NO. 0228901390 0228900825 0228900790 0229201400 0228800795 0221200795 0228801240 0229201340 0228100120 0228100510 PART NAME QTY. REMARKS RUBBER SEAL 6 RUBBER SEAL 8 RUBBER SEAL 2 RUBBER SEAL 2 RUBBER SEAL ................................................ 2......... S/N3692434 TO 3701676 RUBBER SEAL ................................................ 2.........
DCA-400SSK — OIL PIPING ASSY. OIL PIPING ASSY. PAGE 106 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-400SSK — OIL PIPING ASSY. OIL PIPING ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NO. 0602023040 8215191013 0017106025 7522054204 0131506000 0120006005 0602022202 3972054104 3972054304 0265801650 0605515074 0193301200 0605515004 PART NAME PUMP BRACKET, PUMP HEX. HEAD BOLT BUSHING NIPPLE VALVE HOSE JOINT HOSE JOINT PACKING HOSE HOSE BAND HOSE HOSE BAND QTY. 1 1 5 1 1 1 1 1 1 1 2 1 1 REMARKS DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-400SSK — NAME PLATE AND DECALS NAME PLATE AND DECALS CONTROL BOX GROUP ENGINE OPERATING PANEL GROUP S/N3701677~ PAGE 108 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-400SSK — NAME PLATE AND DECALS NAME PLATE ASSY. NO. 1 PART NO. 0800655603 C1551000503 C1552000403 B1552000103 C9522100003 PART NAME QTY. REMARKS DECAL: HANDLING PROCEDURES .............. 1 ......... S-2763A; S/N3692434 TO 3696509 DECAL; HANDLING PROCECURES .............. 1 ......... C15100050; S.N3696510 TO 3701676 DECAL; HANDLING PROCDURES ................. 1 ......... C15200040;S/N3701677~ DECAL; CAUTION ........................................... 2 .........
DCA-400SSK — NAME PLATE AND DECALS NAME PLATE AND DECALS BONNET GROUP BATTERY GROUP ENGINE AND RADIATOR GROUP PAGE 110 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-400SSK — NAME PLATE AND DECALS NAME PLATE ASSY. NO. PART NO. PART NAME QTY. REMARKS 16 17 18 6360610304 B9504000404 B9504100104 ENGINE & RADIATOR GROUP DECAL: WATER ............................................... 1 ......... S-1880 DECAL: WARNING .......................................... 2 ......... B90400040 DECAL: WARNING .......................................... 1 .........
TERMS AND CONDITIONS OF SALE — PARTS Effective: July 1, 2000 PAYMENT TERMS 4. Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier. Freight is at the sender’s expense.
NOTE PAGE DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV.
PARTS AND OPERATION MANUAL HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING PAR TS DEP AR TMENT ARTS DEPAR ARTMENT 800/427-1244 or 310/537-3700 FAX: 800/672-7877 or 310/637-3284 VICE DEP AR TMENT SER ARTMENT SERVICE DEPAR 800/835-2551 or 310/537-3700 FAX: 310/638-8046 WARRANTY DEP AR TMENT DEPAR ARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 MAIN 800/421-1244 or 310/537-3700 FAX: 310/537-3927 Manufactured for Multiquip Inc. by DENYO MANUFACTURING, CO.
