PARTS AND OPERATION MANUAL PARTS AND OPERATION MANUAL Table of Contents © COPYRIGHT 2001, MULTIQUIP INC. MQ POWER DCA-100SSJU WHISPERWATTTM GENERATOR (Standard) PARTS LIST NO. M3870300174 S/N UP TO 7400295-100SSJU S/N FROM 7400296~100SSJU2 Revision #2 (05/03/01) MULTIQUIP INC. PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 SERVICE DEPARTMENT: 310-537-3700 800-421-1244 800-835-2551 FAX: 310-537-3927 FAX: 310-638-8046 E-mail:mq@multiquip.
Table of Contents PAGE 2 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV.
Table of Contents HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING PARTS DEPARTMENT 800/427-1244 or 310/537-3700 FAX: 800/672-7877 or 310/637-3284 SERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 MAIN 800/421-1244 or 310/537-3700 FAX: 310/537-3927 DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV.
TABLE OF CONTENTS Here's How To Get Help ............................................... 3 Table Of Contents ........................................................ 4 Parts Ordering Procedures .......................................... 5 Rules for Safe Operation .......................................... 6-9 Towing Rules for Safe Operation ............................... 10 Trailer Safety Guidelines ............................................ 11 Trailer Specifications .....................................
Table of Contents PARTS ORDERING PROCEDURES ■ ■ ■ ■ ■ ■ ■ Dealer account number Dealer name and address Shipping address (if different than billing address) Return fax number Applicable model number Quantity, part number and description of each part Specify preferred method of shipment: • • • • UPS Ground UPS Second Day or Third Day* UPS Next Day* Federal Express Priority One (please provide us with your Federal Express account number)* • • Airborne Express* Truck or parcel post *Normally shipped the
Table of Contents RULES FOR SAFE OPERATION CAUTION: Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only. ■ NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or generator.
Table of Contents RULES FOR SAFE OPERATION CAUTION: CAUTION: DO NOT touch or open any of the below mentioned components while the generator is running. Always allow sufficient time for the engine and generator to cool before performing maintenance. ■ NEVER touch output terminals during operation. This is extremely dangerous. Always stop the machine when contact with the output terminals is required. CAUTION: ■ Backfeed to a utility system can cause electrocution and.or property damage.
Table of Contents RULES FOR SAFE OPERATION ■ NEVER Run engine without air filter. Severe engine damage may occur. Battery CAUTION: Never over fill the battery with water above the upper limit. The battery contains acids that can cause injury to the eyes and skin. To avoid eye irritation, always wear safety glasses. Use well insulated gloves when picking up the battery. Use the following guidelines when handling the battery: ■ Always service air cleaner frequently to prevent carburetor malfunction.
Table of Contents RULES FOR SAFE OPERATION Transporting ■ Always shutdown engine before transporting. ■ Tighten fuel tank cap securely. Maintenance Safety ■ NEVER lubricate components or attempt service on a running machine. ■ Drain fuel when transporting generator over long distances or bad roads. ■ Always allow the machine a proper amount of time to cool before servicing. ■ Always tie-down the generator during transportation by securing the generator.
Table of Contents DCA-100SSJU — TOWING RULES FOR SAFE OPERATION Towing Safety Precautions CAUTION : Check with your county or state safety towing regulations department before towing your generator. To reduce the possibility of an accident while transporting the generator on public roads, always make sure the trailer (Figure 1) that supports the generator and the towing vehicle are in good operating condition and both units are mechanically sound.
Table of Contents DCA-100SSJU — TRAILER-SAFETY GUIDELINES CAUTION: 7. Coupler - Type of hitch used on the trailer for towing. 8. Tire Size - Indicates the diameter of the tire in inches ALWAYS make sure the trailer is in good (10,12,14, etc.), and the width in millimeters operating condition. Check the tires for (175,185,205, etc.). The tire diameter must match the proper inflation and wear. Also check the diameter of the tire rim. wheel lug nuts for proper tightness. 9.
Table of Contents DCA-100SSJU — TRAILER-SPECIFICATIONS Table 1. Specifications MOD EL APPLIC ATION FU E L C E LL B R AK E SYSTEM GVWR FR AME LEN GTH FR AME WID TH JAC K STAN D TR LR -10-15 TLG-12, D C A15, TLW-300 NO NO 1900LB S 96" 50" 800LB . FULL TILT WHEEL TR LR -10X TLG-12, D C A15, TLW-300 NO NO 1900LB S 96" 50" 800LB . FULL TILT WHEEL TR LR -10XF TLG-12, D C A15, TLW-300 51 GAL NO 1900LB S 96" 50" 800LB .
Table of Contents DCA-100SSJU — TRAILER-SPECIFICATIONS Table 1. Specifications (Con't) MODEL COUPLER TIRES WHEELS AXLE HUBS SUSPENSION ELECTRICAL TRLR-10-15W 2" B A LL C LA S S 2 ADJUSTABLE 175-13C 13"X4.50" 2200# 2X 2 5 LUG 3 LE A F 4 WIRE LOOM W/ 4 POLE FLAT TRLR-10X 2" B A LL C LA S S 2 ADJUSTABLE 175-13C 13"X4.5" 2200#2X 2 5 LUG 3 LE A F 4 POLE FLAT TRLR-10XF 2" B A LL C LA S S 2 ADJUSTABLE 175-13C 13"X4.
Table of Contents DCA-100SSJU — TRAILER BRAKING SYSTEM Brakes If your trailer has a braking system, the brakes should be inspected the first 200 miles of operation. This will allow the brake shoes and drums to seat properly. After the first 200 mile interval, inspect the brakes every 3,000 miles. If driving over rough terrain, inspect the brakes more frequently. Electric Brakes Electrically actuated brakes (Figure 2) are similar to hydraulic brakes.
Table of Contents DCA-100SSJU — TRAILER BRAKING SYSTEM Figure 2. Electrical Brake Components Hydraulic/Air/Surge Brakes Hydraulic brakes (Figure 3) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement. These brakes can be adjusted in the same manner as electric brakes. Brake lines should be periodically checked for cracks, kinks, or blockage.
Table of Contents DCA-100SSJU — TRAILER TIRES & SUSPENSION Tires/Wheels/Lug Nuts Tires and wheels are a very important and critical components of the trailer. When specifying or replacing the trailer wheels it is important the wheels, tires, and axle are properly matched. CAUTION: DO NOT attempt to repair or modify a wheel. DO NOT install an inner tube to correct a leak through the rim.
Table of Contents DCA-100SSJU — TRAILER TIRES & SUSPENSION Table 3. Suspension Torque Requirements Item Torque (Ft.-Lbs.) 3/8" U-BOLT MIN-30 MAX-35 7/16" U-BOLT MIN-45 MAX-60 1/2" U-BOLT MIN-45 MAX-60 SHACKLE BOLT SNUG FIT ONLY. PARTS MUST ROTATE FREELY. SPRING EYE BOLT LOCKING NUTS OR COTTER PINS ARE PROVIDED TO RETAIN NUT-BOLT ASSEMBLY.
Table of Contents DCA-100SSJU — TRAILER WIRING DIAGRAMS NOTE: LIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT PAGE 18 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV.
Table of Contents DCA-100SSJU — TRAILER-BRAKE TROUBLESHOOTING Table 5. Electric Brake Troubleshooting SYMPTOM POSSIBLE CAUSE SOLUTION NO BRAKES OR INTERMITTENT BRAKES ANY OPEN CIRCUITS OR BROKEN WIRES? FIND AND CORRECT. ANY SHORT CIRCUITS? FIND AND CORRECT. FAULTY CONTROLLER? TEST AND CORRECT. ANY LOOSE CONNECTIONS? FIND AND REPAIR. IS THE GROUND WIRE SECURE? FIND AND SECURE. IS THERE GREASE OR OIL ON MAGNETS OR LININGS? CLEAN OR REPLACE.
Table of Contents DCA-100SSJU — TRAILER-BRAKE TROUBLESHOOTING Table 6. Hydraulic Brake Troubleshooting Symptom Possible Cause Solution NO BRAKES IS THE BRAKE LINE BROKEN OR KINKED? REPAIR OR REPLACE. WEAK BRAKES OR BRAKES PULL TO ONE SIDE IS THE BRAKE LINING GLAZED? REBURNISH OR REPLACE IS THE TRAILER OVERLOADED? CORRECT WEIGHT. IS THE BRAKE DRUMS SCORED OR GROOVED? MACHINE OR REPLACE.
Table of Contents DCA-100SSJU — GENERATOR DECALS The DCA -100SSJU generator is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below and on the preceding pages show the decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer. DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV.
Table of Contents DCA-100SSJU — GENERATOR DECALS PAGE 22 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV.
Table of Contents DCA-100SSJU — SPECIFICATIONS Table 7. Specifications Generator Specifications Model DCA-100SSJU Type Revolving field, self ventilated, drip proof single bearing Armature Connection Star with Neutral/ Zig Zag Voltage-3 phase 208, 220, 240, 416, 440, 480V switchable Voltage-single phase 120, 127, 139, 240, 254, 277V switchable Standby Output 110 KVA (88 KW) Prime Output 100 KVA (80 KW) Frequency 60 Hz Speed 1800 rpm Power Factor 0.
Table of Contents DCA-100SSJU — GENERAL INFORMATION DCA-100SSJU FAMILIARIZATION Open Delta Excitation System Generator The DCA-100SSJU generator is equipped with the state of The MQ Power Model DCA-100SSJU is a 80 kW generator the art "Open-Delta" excitation system.
Table of Contents DCA-100SSJU — MAJOR COMPONENTS Figure 6. Major Components DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV.
Table of Contents DCA-100SSJU — DIMENSIONS (TOP, SIDE AND FRONT) Figure 7. Dimensions PAGE 26 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV.
NOTE PAGE DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV.
Table of Contents DCA-100SSJU — CONTROL PANEL Figure 8. Control Panel PAGE 28 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV.
Table of Contents DCA-100SSJU — CONTROL PANEL The definitions below describe the controls and functions of the DCA-100SSJU " Control Panel " (Figure 8). 1. Main Circuit Breaker – This three-pole, 250 amp main breaker is provided to protect the UNV voltage output terminals from overload. 2. AC Ammeter – Indicates the amount of current the load is drawing from the generator. 3.
Table of Contents DCA-100SSJU — ENGINE OPERATING PANEL (WITH KEY) Figure 9. Engine Operating Panel PAGE 30 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV.
Table of Contents DCA-100SSJU — ENGINE OPERATING PANEL (WITH KEY) The definitions below describe the controls and functions of the DCA-100SSJU " Engine Operating Panel " (Figure 9). 1. Panel light - Normally used in dark places or at night. When activated, panel will luminate. When the generator is not in use, turn the panel light switch to the ‘OFF’ position. 2. Panel light switch- When activated, will turn on control panel light. 3. Oil Pressure Gauge – Normal operation should be about 25 psi.
Table of Contents DCA-100SSJU — ENGINE OPERATING PANEL (WITH MPEC) Figure 10. Engine Operating Panel PAGE 32 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV.
Table of Contents DCA-100SSJU — ENGINE OPERATING PANEL (WITH MPEC) The definitions below describe the controls and functions of the DCA-100SSJU " Engine Operating Panel " (Figure 10). 1. Panel light - Normally used in dark places or at night. When activated, panel will luminate. When the generator is not in use, turn the panel light switch to the ‘OFF’ position. 2. Panel light switch- When activated, will turn on control panel light. 3. Oil Pressure Gauge – Normal operation should be about 25 psi.
Table of Contents DCA-100SSJU — OUTPUT TERMINAL PANEL OVERVIEW OUTPUT TERMINAL FAMILIARIZATION The “Output Terminal Panel” is provided with the following: " Three 120/240V output receptacles, 50 amp " Two 120V input receptacles, 20 amp " 3 Load Circuit Breakers 250V @50 amps " 2 Load GFCI Circuit Breakers 120V@ 20amps Connecting Load Loads can be connected to the generator by the UNV Lugs or the convenience receptacles. (See figure 15).
Table of Contents DCA-100SSJU — OUTPUT TERMINAL PANEL OVERVIEW FIGURE 16. Output Terminal Panel NOTE Legs O and Ground are considered Bonded Grounds. DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV.
Table of Contents DCA-100SSJU — OUTPUT TERMINAL PANEL OVERVIEW Output Terminal Panel Available Voltages A wide range of voltages are available to supply load to many different applications. Voltages may be selected by using the voltage selector switch and how you hookup your hard wire connection to the generator. To obtain some of the voltages listed, fine adjustment with the Voltage Regulator on the control panel is necessary.
Table of Contents DCA-100SSJU — OUTPUT TERMINAL PANEL OVERVIEW How to read the output terminal gauges. The gauges and knobs on the control panel DO NOT effect the generator output in any fashion. They are there to simply help the operator observe how much power is being supplied produced at the UVWO legs.
Table of Contents DCA-100SSJU — OUTPUT TERMINAL PANEL OVERVIEW 240/120V Hard Wire Hookup 480/240V Hard Wire Hookup The output terminal panel, when suppling single phase 120 volts, will provide three legs available with 222.2 amps each on three different circuits. (See Figure 23 below.) The voltage selector switch must be set at the single phase 240/120V position. (See figure 22 below.) The output terminal panel, when suppling single phase 240 volts, will provide one leg only with 111.1 amps available.
Table of Contents DCA-100SSJU — OUTPUT TERMINAL PANEL OVERVIEW Voltage Selector Switch- 3 Phase 480/277V Position The following are additional voltages available when the voltage selector switch is in the 3 phase 480/277V position. (See figure 26 below.) Single Phase: 480V, 440V, or 416 Volt The following connection, with the voltage selector switch locked into the 3 phase 480/277V position (See Figure 26), can offer SINGLE PHASE power at 480V, 440V, or 416V.
Table of Contents DCA-100SSJU — OUTPUT TERMINAL PANEL OVERVIEW Voltage Selector Switch- 3 Phase 240/139V Position The following are additional voltages available when the voltage selector switch is in the 3 phase 240/139V position. (See Figure 31 below.) Single Phase: 240V, 220V, or 208 Volt The following connection, with the voltage selector switch locked into the 3 phase 240/139V position (See Figure 31), can offer SINGLE PHASE power at 240V, 220V, or 208V.
Table of Contents DCA-100SSJU — OUTPUT TERMINAL PANEL OVERVIEW Voltage Selector Switch- Single Phase 240/120V Position The following are additional voltages available when the voltage selector switch is in the single phase 240/120V position. (See Figure 36 below) Single Phase: 120 Volt The following connection, with the voltage selector switch locked into the single phase 240/120V position (See Figure 36), will offer SINGLE PHASE power at 120V.
Table of Contents DCA-100SSJU — INSTALLATION Outdoor Installation Install the generator in a location where it will not be exposed to rain or sunshine. Make sure the generator is on secure level ground so it cannot slide or shift around. Also install the generator so the exhaust will not be discharged in the direction of nearby homes. CAUTION : An electric shock may happen when vibrators are used.
Table of Contents DCA-100SSJU — INSTALLATION Figure 40. Typical Generator Grounding Application DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV.
Table of Contents DCA-100SSJU — PRE-SETUP General Inspection Prior to Operation Circuit Breakers The DCA-100SSJU generator has been thoroughly inspected and accepted prior to shipment from the factory. However, be sure to check for damaged parts or components, or loose nuts and bolts, which could have occurred in transit. Extension Cable To protect the generator from an overload, a 3-pole, 250 amp, main circuit breaker is provided to protect the UNV output terminals from overload.
Table of Contents DCA-100SSJU — PRE-SETUP Lubrication Oil Fill the engine crankcase with lubricating oil through the filler hole, but do not overfill. Make sure the generator is level. With the dipstick inserted all the way, but without being screw into the filler hole, verify that the oil level is maintained between the two notches (Figure 41) on the dipstick. See Table 10 for proper selection of engine oil. Fuel Fill the fuel tank with clean and fresh diesel fuel. DO NOT fill the tank beyond capacity.
Table of Contents DCA-100SSJU — PRE-SETUP CAUTION : When adding coolant or antifreeze to the radiator, do not remove the radiator cap until the unit has completely cooled. Day-to-day addition of coolant is done from the reserve tank. When adding coolant to the radiator, DO NOT remove the radiator cap until the unit has completely cooled. See Table 13 for engine, radiator, and reserve tank coolant capacities. Make sure the coolant level in the reserve tank is always between the "H" and the "L" markings.
Table of Contents DCA-100SSJU — PRE-SETUP Battery Cable Installation ALWAYS be sure the battery cables (Figure 43) are properly connected to the battery terminals as shown below. The RED cable is connected to the positive terminal of the battery, and the BLACK cable is connected to the negative terminal of the battery. CAUTION : Inadequate battery connections may cause poor starting of the generator, and create other malfunctions.
Table of Contents DCA-100SSJU — LOAD APPLICATION Single Phase Load CAUTION: Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equipment. Motors and motor-driven equipment draw much greater current for starting than during operation. Generally, the wattage listed on the nameplate of the equipment is its rated output.
Table of Contents DCA-100SSJU — GENERATOR START-UP PROCEDURE WARNING: The engine's exhaust contains harmful emissions. ALWAYS ventilate the exhaust when operating inside tunnels, excavations or buildings. Direct exhaust away from nearby personnel. 2. Connect the load to the UNV terminals as shown in Figure 45. These terminals can be found on the output terminal panel, (see page 35 Figure 16). To gain access to the output terminals lift the UNV cover.
Table of Contents DCA-100SSJU — GENERATOR START-UP PROCEDURE (MANUAL) 4. Close all engine enclosure doors (Figure 47). 9. Once the engine is warm and the engine is running properly, pull and turn the lever to ‘RUN (Figure 52)’. Figure 52. Engine Speed Switch (low) Figure 47. Engine Enclosure Doors 5. When starting the generator in COLD weather conditions, press and hold the engine preheat button (Figure 48) . 10.
Table of Contents DCA-100SSJU — GENERATOR START-UP PROCEDURE (MANUAL) 13. The generator's frequency meter (Figure 56) displays the 60 cycle output frequency in HERTZ. Figure 56. Frequency Meter (Hz) 16. The engine oil pressure gauge (Figure 60) will indicate the oil pressure (kg/ cm2) of the engine. Under normal operating conditions the oil pressure is approximately 25 psi. Figure 60. Oil Pressure Gauge 17. The coolant temperature gauge (Figure 61) will indicate the coolant temperature.
Table of Contents DCA-100SSJU — GENERATOR START-UP PROCEDURE (AUTO) 20. Observe the generator's ammeter (Figure 64) and verify it reads the anticipated amount of current with respect to the load. The ammeter will only display a current reading if the load is in use. 20 40 0 60 75 A Figure 64. Ammeter (Load) 21. The generator will run until manually stopped or an abnormal condition occurs.
Table of Contents DCA-100SSJU — GENERATOR SHUTDOWN PROCEDURE ENGINE SHUTDOWN To shutdown the generator, use the following procedure: 6. If the engine is equipped with the engine throttle lever, turn the key to ‘’STOP’ position (Figure 70). 1. Switch both the MAIN, GFCI and LOAD circuit breakers (Figure 66) to the “OFF” position. Figure 70. Engine Starter Switch (STOP) Figure 66. Main, GFCI and Load circuit breakers 2. 7. Remove the load from the UNV terminal strip.
Table of Contents DCA-100SSJU — MAINTENANCE General Inspection Cleaning the Fuel Strainer Prior to each use, the generating set should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel or oil leaks. Clean the fuel strainer if it contains dust or water. Remove dust or water in the strainer cap and wash it in diesel. Securely fasten the fuel strainer cap so that fuel will not leak.
Table of Contents DCA-100SSJU — MAINTENANCE TABLE 16 INSPECTION / MAINTE NANCE ENGINE 10 Hrs DAILY Check Engine Fluid Levels X Check Air Cleaner X Check Battery Acid Level X Check Fan Belt Condition X Check for Leaks X Check for Loosening of Parts X 250 Hrs Replace Engine Oil and Filter *1 X Clean Air Filter X Drain Bottom of Fuel Tank X Clean Unit, Inside and Outside X 2 GENERATOR 500 Hrs Change Fuel Filter * X Clean Radiator and Check Coolant Protection Level X 1000 Hrs Re
Table of Contents DCA-100SSJU — TROUBLESHOOTING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use the tables shown for diagnosis based on the Engine Troubleshooting (Table 17). If the problem cannot be remedied, consult our company's business office or service plant. TABLE 17. ENGINE TROUBLESHOOTING SYMPTOM Engine does not start. POSSIBLE PROBLEM SOLUTION No fuel? Replenish fuel.
Table of Contents DCA-100SSJU — TROUBLESHOOTING (ENGINE) TABLE 18. ENGINE TROUBLESHOOTING (CONTINUED) SYMPTOM Engine revolution is not smooth. Either white or blue exhaust gas is observed. Either black or dark gray exhaust gas is observed. Deficient output. POSSIBLE PROBLEM SOLUTION Fuel filter clogged or dirty? Clean or change. Air cleaner clogged? Clean or change. Fuel leak due to loose injection pipe retaining nut? Tighten nut. Injection pump malfunctioning? Repair or replace.
Table of Contents DCA-100SSJU — TROUBLESHOOTING (GENERATOR/ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use the tables shown for diagnosis based on the Engine and Radiator Troubleshooting (Table 19) and the MPEC trouble shooting table (Table 20). If the problem cannot be remedied, consult our company's business office or service plant. TABLE 19.
Table of Contents DCA-100SSJU — TROUBLESHOOTING (MPEC) TABLE 20. MPEC TROUBLESHOOTING Sympton Low oil pressure light is on. Low coolant level light is on. Possible Cause Solution Low oil level? Fill oil level. Oil pressure sending unit failure? Replace oil pressure sending unit. Time delay malfuntion in MPEC? Refer to dealer. Wire shorted? Inspect/repair wire. Low coolant level? Fill coolant level. Sending unit failure? Replace sending unit. Low battery voltage? Replace/charge battery.
Table of Contents EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used. Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant.
Table of Contents DCA-100SSJU — SUGGESTED SPARE PARTS DCA-100SSJU W/JOHN DEERE 6068TF150 DIESEL ENGINE 1 TO 3 UNITS Qty. P/N Description 1 ......... 0601808814 ............ CIRCUIT BREAKER 1 ......... 0601820671 ............ AUTOMATIC VOLTAGE REGULATOR 1 ......... 0601840073 ............ RHEOSTAT VOLTAGE REGULATOR 1 ......... 0601840121 ............ KNOB RHEOSTAT 1 ......... M3310500003 ......... RADIATOR HOSE 1 ......... M3310500103 ......... RADIATOR HOSE 1 ......... 0193601080 ............
Table of Contents DCA-100SSJU --- GENERATOR ASSY. GENERATOR ASSY. PAGE 62 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV.
Generator Table of Contents DCA-100SSJU --- GENERATOR ASSY. GENERATOR ASSY. NO. PART NO.
Table of Contents DCA-100SSJU --- CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 64 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV.
Control Box Table of Contents DCA-100SSJU --- CONTROL BOX ASSY. CONTROL BOX ASSY. NO. PART NO.
Table of Contents DCA-100SSJU --- CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 66 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV.
Control Box Table of Contents DCA-100SSJU --- CONTROL BOX ASSY. CONTROL BOX ASSY. NO. PART NO. 27 M3223000203 28 0601807630 29 0601808953 30 0601801040 31 0601806813 32 0601801041 33 0601840073 34 0601840121 35 M1223100004 36 0027105015 37 0027105015 38 M9220100004 39 0080200007 40 0601821370 41 0027104020 Full View 42 43 44 45 46 47 48 49 50 51 ITEM QTY. REMARKS CONTROL PANEL 1 FREQUENCY METER ................................. 1 ......... 264250 DJDJ9 AC AMMETER .......................................
Table of Contents DCA-100SSJU ENGINE AND RADIATOR ASSY. ENGINE AND RADIATOR ASSY. PAGE 68 — DCA-100SSJU — PARTS AND OPERATION MANUAL(STD) — REV.
Table of Contents Engine and Radiator DCA-100SSJU ENGINE AND RADIATOR ASSY. ENGINE AND RADIATOR ASSY. NO. PART NO.
Table of Contents DCA-100SSJU ENGINE AND RADIATOR ASSY. ENGINE AND RADIATOR ASSY. PAGE 70 — DCA-100SSJU — PARTS AND OPERATION MANUAL(STD) — REV.
Table of Contents Engine and Radiator DCA-100SSJU ENGINE AND RADIATOR ASSY. ENGINE AND RADIATOR ASSY. NO. PART NO.
Table of Contents DCA-100SSJU --- ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. S/N 700001 TO 7400295 S/N 7400296~ PAGE 72 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV.
Table of Contents Engine Operating Panel DCA-100SSJU --- ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. NO. PARTS NO.
Table of Contents DCA-100SSJU --- OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. PAGE 74 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV.
Output Terminal Table of Contents DCA-100SSJU --- OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. NO. PART NO.
Table of Contents DCA-100SSJU --- BATTERY ASSY. BATTERY ASSY. PAGE 76 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV.
Battery Table of Contents DCA-100SSJU --- BATTERY ASSY. Full View BATTERY ASSY. NO. PART NO. 1 0602220196 2 M9310500404 3 M9103000504 4 0602220921 5 0040006000 6 M3346900004 7 M3346900104 8 9 0017112025 0040512000 10 012210020 0040510000 ITEM QTY. REMARKS BATTERY ........................................ 1 ........... 4D-2 BATTERY SHEET 1 BATTERY BAND 1 BATTERY BOLT SET 2 LOCK WASHER 2 BATTERY CABLE 1 BATTERY CABLE 1 CABLE 1 HEX. HEAD BOLT 1 TOOTHED WASHER 1 HEX. HEAD BOLT ...........................
Table of Contents DCA-100SSJU --- MUFFLER ASSY. BATTERY ASSY. PAGE 78 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV.
Muffler Table of Contents DCA-100SSJU --- MUFFLER ASSY. BATTERY ASSY. NO. PART NO. 1 M3330100002 0602300167 2 012210025 3 M3333000303 4 0602325066 Full View 5 M3333200004 6 00017110040 7 M33330400304 8 M33330400403 9 011008020 10 0602326061 ITEM QTY. REMARKS MUFFLER .......................................... 1 ....... S/N85000002 TO 74000053 MUFFLER .......................................... 1 ....... 27299N S/N74000054~ HEX. HEAD BOLT .............................. 4 .......
Table of Contents DCA-100SSJU --- FUEL TANK ASSY. FUEL TANK ASSY. PAGE 80 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV.
Fuel Tank Table of Contents DCA-100SSJU --- FUEL TANK ASSY. FUEL TANK ASSY. NO. PART NO. 1 M3363000202 1-1 0605505070 2 M3363200204 3 M9310500104 4 011008020 5 020108060 Full View 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 ITEM QTY. REMARKS FUEL TANK CAP, FUEL TANK 1 TANK BAND 2 SUPPORTER SHEET 4 HEX. HEAD BOLT .............................. 2 ....... REPLACES 0016908020 HEX. NUT .......................................... 2 ....... REPLACES 0037908000 S/N7400001 TO 74000026 0273080000 HEX. NUT ..........
Table of Contents DCA-100SSJU --- ENCLOSURE ASSY. ENCLOSURE ASSY. ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 5 -BLACK 1-ORANGE 6 -CATERPILLAR YELLOW 2-WHITE 3 -SPECTRUM GRAY 7 -CATO GOLD 4 -SUNBELT GREEN 8 -RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 82 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV.
Enclosure Table of Contents DCA-100SSJU --- ENCLOSURE ASSY. Full View ENCLOSURE ASSY. NO. PART NO.
Table of Contents DCA-100SSJU --- ENCLOSURE ASSY. ENCLOSURE ASSY. PAGE 84 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV.
Enclosure Table of Contents DCA-100SSJU --- ENCLOSURE ASSY. View ENCLOSURE ASSY. NO. PART NO. ITEM QTY. REMARKS 31 M3453200112 SPLASHER PANEL ......................... 1 ......... REPLACES M3453200102 S/N7400001 TO 7400026 M3453200112 SPLASHER PANEL ......................... 1 ......... S/N7400027 TO 7400205 M3453200122 SPLASHER PANEL ......................... 1 ......... S/N7400206 TO 7400295 M3453200132 SPLASHER PANEL ......................... 1 ......... S/N7400296~ 32 011208060 HEX. HEAD BOLT ......
Table of Contents DCA-100SSJU --- RUBBER SEAL ASSY. RUBBER SEAL ASSY. PAGE 86 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV.
Table of Contents Rubber Seal DCA-100SSJU --- RUBBER SEAL ASSY. RUBBER SEAL ASSY. NO. PART NO.
Table of Contents DCA-100SSJU --- DECALS DECAL ASSY. PAGE 88 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV.
Decal Table of Contents DCA-100SSJU --- DECALS Full View DECAL ASSY. NO. PART NO.
Table of Contents TERMS AND CONDITIONS OF SALE — PARTS Effective: July 1, 2000 PAYMENT TERMS 4. Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
NOTE PAGE DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV.
PARTS AND OPERATION MANUAL PARTS AND OPERATION MANUAL Table of Contents HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2001, MULTIQUIP INC. PARTS DEPARTMENT 800/427-1244 or 310/537-3700 FAX: 800/672-7877 or 310/637-3284 SERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 MAIN 800/421-1244 or 310/537-3700 FAX: 310/537-3927 MULTIQUIP INC.
