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PARTS AND OPERATION MANUAL

OPERATION AND PARTS MANUAL

Tamping Rammer

Revision #12 (05/29/07)

THIS MANUAL MUST ACCOMPANY

THE EQUIPMENT AT ALL TIMES.

Model

MT-60H/H2

(GASOLINE ENGINE)

Summary of content (52 pages)

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PARTS AND OPERATION MANUAL OPERATION AND PARTS MANUAL Tamping Rammer Model MT-60H/H2 (GASOLINE ENGINE) Revision #12 (05/29/07) THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
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PAGE 2 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV.
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NOTE PAGE MT-60H/H2 — PARTS & OPERATION MANUAL — REV.
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MT-60H/H2 —TABLE OF CONTENTS MQ MIKASA MT-60H/H2 — Tamping Rammer Proposition 65 Warning ............................................. 2 Table of Contents ...................................................... 4 Parts Ordering Procedures ....................................... 5 Safety Message Alert Symbols .............................. 6-7 Rules For safe Operation ...................................... 8-9 Operation and Safety Decals .................................. 10 General Information ..............
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www.multiquip.com Effective: January 1st, 2006 PARTS ORDERING PROCEDURES Ordering parts has never been easier! Choose from three easy options: Best Deal! Order via Internet (Dealers Only): If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip.com. Order parts on-line using Multiquip’s SmartEquip website! ■ View Parts Diagrams ■ Order Parts ■ Print Specification Information To obtain an MQ Account, contact your District Sales Manager for more information.
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MT-60H/H2 — SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
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MT-60H-H2— SAFETY MESSAGE ALERT SYMBOLS Accidental Starting Respiratory Hazard ALWAYS place the engine ON/OFF switch in the OFF position, when the reversible plate compactor is not in use. ALWAYS wear approved respiratory protection. Equipment Damage Messages Sight and Hearing hazard ALWAYS wear approved eye and hearing protection. Other important messages are provided throughout this manual to help prevent damage to your reversible plate compactor, other property, or the surrounding environment.
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MT-60H/H2 — RULES FOR SAFE OPERATION CAUTION Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only. The following safety guidelines should always be used when operating the MQ Mikasa MT-60H-H2 Tamping Rammer: GENERAL SAFETY ■ Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.
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MT-60H/H2 — RULES FOR SAFE OPERATION ■ NEVER Run engine without air filter. Severe engine may occur. Emergencies ■ Always service air cleaner frequently to prevent carburetor malfunction. ■ Always be sure the operator is familiar with proper safety precautions and operations techniques before using rammer. ■ Always store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.
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MT-60H/H2 — OPERATION AND SAFETY DECALS PAGE 10 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV.
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MT-60H/H2 — GENERAL INFORMATION Definition of Tamping Rammer The MQ Mikasa MT-60H/H2 tamping rammer is a powerful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface. Its applications include soil compacting for road, embankments and reservoirs as well as backfilling for gas pipelines, water pipelines and cable installation work. The impact force of the MT-60H/H2 levels and uniformly compacts voids between soil particles to increase dry density.
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MT-60H/H2 — SPECIFICATIONS Table1. MT-60H/H2 Rammer Specifications MODEL MT-60H/H2 U.S. (metric) Overall Height 38.6 in. (980 mm) Overall Width 14.6 in (370 mm) Over Length 26.0 in (660 mm) Shoe Size 10.4 in. (265 mm) Blows/minute 675 Impact Force 2,200 lbs./blow (1,000 kg/blow) Impact Stroke 3.0 in (75 mm) Lubricating Oil (LOW-30) 1.42 pt. (670 cc) Fuel Tank Capacity 0.8 Gallon (3 liters) Operating Weight 119 lbs. (54 kg) Table 2.
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MT-60H/H2 — CONTROLS AND COMPONENTS Figure 1. MT-60H/H2 Tamping Rammer Figure 1 shows the location of the controls and components for the MT-60H/H2 Tamping Rammer. The functions of each control is described below: 1. Throttle Lever – Controls engine speed and the tamping action of the rammer. 2. Engine Stop Switch – Controls the starting and stopping of the engine. Switch must be in the "ON" position when starting the engine. 3. Choke Lever – Used when starting the engine.
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MT-60H/H2 — OPERATION This section is intended to assist the operator with the initial start-up of the MT-60H/H2 Tamping Rammer. It extremely important that this section be read carefully before attempting to operate the rammer. Engine 1. Fill the fuel tank (Figure 3 ) with unleaded gasoline. At the same time, check the engine oil and make it a habit to replenish it often. DO NOT use your rammer until this section is thoroughly understood.
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MT-60H/H2 — OPERATION Inspection 1. Check all nuts, bolts fasteners for tightness. Retighten as necessary. 2. Clean any dirt from the recoil starter and foot pedestal. Wipe the entire unit clean before operating. 3. Replace any missing or damaged Safety Operation decals. 4. Adjust height of handle. Adjust handle by loosening nuts and moving handle to suit operation. Retighten nuts. Initial Start-up When starting the MT-60H/H2 Tamping Rammer perform the following: 1.
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MT-60H/H2 — OPERATION Operation 1. To start the rammer tamping action, move the throttle lever (Figure 9) quickly from IDLE (close) to the FULL OPEN position . DO NOT move the throttle lever slowly as this may cause damage to the clutch or spring. 3. To stop the tamping action, move throttle lever quickly from the FULL OPEN to IDLE position. Stopping The Engine Normal Shutdown 1. Move throttle lever quickly from the FULL OPEN to IDLE position (Figure 9) and run the engine for three minutes at low speed.
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MT-60H/H2 — MAINTENANCE Maintenance Perform the scheduled maintenance procedures as indicated: DAILY ■ Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessary. Check and retighten all fasteners as necessary. Check the spring box and bellows for oil leaks. Repair or replace as needed.
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MT-60H/H2 — TROUBLESHOOTING GUIDE TABLE 4. ENGINE TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM SOLUTION Difficult to start Fuel is available but spark plug will not ignite. (Power available at high tension cable). Fuel is available but spark plug will not ignite. (Power NOT available at high tension cable). Fuel is available and spark plug ignites (compression normal). Fuel is available and spark plug ignites (compression low ). Ignition plug being bridge? Check ignition system.
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MT-60H/H2 — TROUBLESHOOTING GUIDE ENGINE TABLE 4. ENGINE TROUBLESHOOTING (continued) SYMPTOM POSSIBLE PROBLEM SOLUTION Operation not satisfactory Rotational speed fluctuates. Recoil star ter not working properly. Governor adjustment improper? Adjust governor to correct lever. Governor spring defective? Clean or replace ignition. Fuel flow erratic? Check fuel line. Air taken in through suction line? Check suction line. Dust in rotating par t? Clean recoil star ter assembly.
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MT-60H/H2— EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availibility of the parts listed. PART NO. PART NAME QTY. 12345 BOLT ....................... 1 .... WASHER, 1/4 IN. ...........
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MT-60H/H2— SUGGESTED SPARE PARTS MT-60H/H2 RAMMER 1 TO 3 UNITS MT-60H/H2 RAMMER 5 TO 10 UNITS Qty. P/N Description 1 ............ 956225020 ............ LEVER, THROTTLE 3 ............ 354030030 ............ ELEMENT, YELLOW 3 ............ 354030040 ............ ELEMENT, GRAY 1 ............ 361910020 ............ CAP, FUEL TANK W/ STRAP 1 ............ 954405990 ............ COCK, FUEL ASSY. 1 ............ 954404890 ............ FILTER, FUEL TANK 2 ............ 301419750 ............ FILTER, IN-LINE FUEL 3 .
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MT-60H/H2— NAMEPLATE AND DECALS NAME PLATE AND DECALS PAGE 22 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV.
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MT-60H/H2— NAMEPLATE/DECAL LOCATION NAME PLATE AND DECALS NO. 1 2 3 4 5 6 7 8 9 10 11 12 * * * * * * * * * * PART NO. 920106460 920203980 920203290 920107000 920203540 920203990 920200910 920204370 920201950 920200500 DCLMT60H2 PART NAME QTY. REMARKS DECAL: MIKASA MARK 1 DECAL: ELEMENT SET 1 DECAL: READ OWNER'S MAN. 1 PLATE: SERIAL NO. ....................... 1 .....ORDER FROM MQ SER. DEPT. W/MODEL & S/N DECAL: PRE-CLEANER / MT-W 1 DECAL ENGINE R.P.
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MT-60H/H2— CRANKCASE AND ENGINE ASSY. CRANK CASE AND ENGINE ASSY.(MT60H) MT-60H PAGE 24 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV.
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MT-60H/H2 — CRANKCASE AND ENGINE ASSY. CRANK CASE AND ENGINE ASSY.(MT60H) NO. 1 2 3 4 5 6 7 8 9 10 11 12 16 17 18 19 20 21 25 26 27 30 31 32 33 34 35 36 39 40 40-1 40-2 40-3 40-4 40-5 41 42 43 44 * 45 46 48 49 50 51 * * * * * PART NO.
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MT-60H/H2— CRANKCASE AND ENGINE ASSY. CRANK CASE AND ENGINE ASSY.(MT60H2) MT-60H2 PAGE 26 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV.
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MT-60H/H2— CRANKCASE AND ENGINE ASSY. CRANK CASE AND ENGINE ASSY.(MT60H2) NO. 1 2 3 4 5 6 7 8 9 10 11 12 16 17 18 19 20 21 25 26 27 30 31 32 33 34 35 36 39 40 40-1 40-2 40-3 40-4 40-5 41 42 43 44 45 46 48 49 50 51 60 61 62 63 64 65# 66# 67# 68# 69# * * * * * * PART NO.
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MT-60H/H2 — CYLINDER GUIDE AND FOOT ASSY. CYLINDER GUIDE AND FOOT ASSY. EXCLUDES ITEMS 103, 105, 106 PAGE 28 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV.
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MT-60H/H2 — CYLINDER GUIDE AND FOOT ASSY. CYLINDER GUIDE AND FOOT ASSY. NO. 61 62 63 64 65 66 67 68 69 70 71 73 74 75 76 77 78 82 83 84 85 86 87 87 88 89 90 100 101 102 103 PART NO.
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MT-60H/H2 — TANK AND HANDLE ASSY. TANK AND HANDLE ASSY. 131 131-1 131-2 131-3 133 PAGE 30 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV.
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MT-60H/H2 — TANK AND HANDLE ASSY. TANK AND HANDLE ASSY. NO. 121-2 121-3 121-3 122 123 124 125 125 126 128 128-1 129 129-1 130 130-1 131 131-1 131-2 131-3 133 134 134-1 135 135 136 137 138 160 161 162 163 164 165 * * * PART NO.
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MT-60H/H2 —OPTIONAL PARTS (NARROW FOOTS) ASSY. OPTIONAL PARTS ASSY. PAGE 32 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV.
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MT-60H/H2 —OPTIONAL PARTS (NARROW FOOTS) ASSY. OPTIONAL PARTS ASSY. NO. 211 212 220 220 220 221 221 221 222 222 222 223 224 225 226 227 228 229 230 PART NO. 3513-23750 0151-12080 3519-10140 3519-10150 3519-10160 3513-24240 3513-24250 3519-10160 3513-24270 3513-24280 3513-24290 0151-10056 3010-10540 0302-10250 0211-10120 0151-12070 0211-12140 0302-12300 9590-10413 PART NAME QTY. REMARKS FOOT 220W, PLASTIC 1 SUNK HEAD BOLT 12X80H 4 NARROW FOOT ASSY 170W ................. 1 ................
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ROBIN EC-08GH ENGINE — CRANKSHAFT AND PISTON ASSY. CRANKSHAFT AND PISTON ASSY. PAGE 34 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV.
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ROBIN EC-08GH ENGINE — CRANKSHAFT AND PISTON ASSY. CRANKSHAFT AND PISTON ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NO. 5802024000 5802023000 5802500600 5802500700 0565119990 0610120010 0039310000 030206150 030210250 0053204201 0173120010 1294170322 5514500100 0230230020 0043105080 0032005000 PART NAME QTY. REMARKS CRANK SHAFT CP 1 PISTON RING .................................. 2 ......................... REPLACES PISTON 1 PISTON PIN 1 CLIP 2 NEEDLE BEARING 1 NUT ...............................
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ROBIN EC-08GH ENGINE — CRANKCASE AND CYLINDER ASSY. CRANKCASE AND CYLINDER ASSY. PAGE 36 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV.
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ROBIN EC-08GH ENGINE — CRANKCASE AND CYLINDER ASSY. CRANKCASE AND CYLINDER ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 * * * * * * PART NO. 5801036000 0600200020 0600200010 0440200020 0440060010 0105064970 0105060050 0643109980 5801501400 0650140031 5801501800 0011406450 0021706000 0031006000 030206150 0149069981 020106050 0241029990 PART NAME QTY. REMARKS CRANK CASE COMPL ..................... 1 .........................
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ROBIN EC-08GH ENGINE — GOVERNOR ASSY. GOVERNOR ASSY. PAGE 38 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV.
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ROBIN EC-08GH ENGINE — GOVERNOR ASSY. GOVERNOR ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART NO. 5804005000 5804500800 5804500900 5806255008 5804500600 0230060090 0105050616 1294210113 1294220103 1054270111 1064280113 1294250111 0170069960 1294500103 0200070010 0217060020 0021706000 0140039980 030206150 0016506400 PART NAME QTY. REMARKS GOVERNOR LEVER CP 1 CONTROL LEVER 1 BUSH 2 BUSH NYLON .................................. 2 .........................
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ROBIN EC-08GH ENGINE — MUFFLER ASSY. MUFFLER ASSY. PAGE 40 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV.
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ROBIN EC-08GH ENGINE — MUFFLER ASSY. MUFFLER ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NO. 5803032000 5803033000 5803034000 0016706200 0016706160 0031006000 030206150 0031206000 5805012000 1507520103 5809011000 0011308180 1293500403 0170069960 PART NAME QTY. REMARKS MUFFLER 1 MUFFLER BRACKET A 1 MUFFLER BRACKET B 1 BOLT (CYLINDER) 2 BOLT (MUFFLER) 4 WASHER 6 SPRING WASHER ........................... 8 ......................... REPLACES 003200600 WASHER 2 CYLINDER COVER 1 CLAMP 1 PROTECTOR COMPL.
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ROBIN EC-08GH ENGINE — CARBURETOR AND AIR CLEANER ASSY. CARBURETOR AND AIR CLEANER ASSY. MT-60H PAGE 42 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV.
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ROBIN EC-08GH ENGINE — CARBURETOR AND AIR CLEANER ASSY. CARBURETOR AND AIR CLEANER ASSY. NO. 1 2 # 3 4 5 6 7 8 9 # 10 # 11 12 13 14 15 16 17 18 # 19 # 20 # 21 # 22 23 24 25 # 26 27 # 28 # 29 30 31 32 33+ 35 36 37 38 39 40 41 # * * * * * * * * * * * * * * * * * * * * * * * * * * * * PART NO.
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ROBIN EC-08GH ENGINE — CARBURETOR AND AIR CLEANER ASSY. CARBURETOR AND AIR CLEANER ASSY. MT-60H2 ' PAGE 44 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV.
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ROBIN EC-08GH ENGINE — CARBURETOR AND AIR CLEANER ASSY. CARBURETOR AND AIR CLEANER ASSY. NO. 1 2# 3 4 5 6 7 8 9# 10# 11 12 13 14 15# 16 17 18 19# 20# 21# 22 23 24 25# 26 27# 28# 29 30 32 33+ 34+ 37 39 40 41 42 43 44 45 46 * * * * * * * * * * * * * * * * * * * * * * * * * * PART NO.
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ROBIN EC-08GH ENGINE — RECOIL STARTER AND BLOWER ASSY. RECOIL STARTER AND BLOWER ASSY. PAGE 46 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV.
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ROBIN EC-08GH ENGINE — RECOIL STARTER AND BLOWER ASSY. RECOIL STARTER AND BLOWER ASSY. NO. 1 2 3 4 * * * 5 6* 7* 8* 9* 10* 11* 12* 13* 14 15 16 17 18 19 20 21 22 23 PART NO. 5805001000 5805004020 5805004030 5805001020 5805004050 5805004040 5806011030 EC08A05038 5805011020 5515005160 5805001030 EC08A050311 0011006100 0011006140 5805500100 5515500200 0011106200 0566000250 5809501000 0669900217 0043504060 0566030010 PART NAME QTY. REMARKS RECOIL STARTER CP ..................... 1 .........................
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ROBIN EC-08GH ENGINE — MAGNETO ASSY. MAGNETO ASSY. PAGE 48 — MT-60H/H2 — PARTS & OPERATION MANUAL — REV.
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ROBIN EC-08GH ENGINE — MAGNETO ASSY. MAGNETO ASSY. NO. 1 2 3 4 5 6 7 * PART NO. 5807005001 5807007020 0241069980 0655000140 0011105250 0851029960 0659000010 PART NAME QTY. REMARKS MAGNETO CP ................................. 1 ......................... INCLUDES ITEM W/ IGNITION COIL ................................ 1 ......................... REPLACES 5807002020 GROMMET 1 SPARK PLUG CAP 1 BOLT AND WASHER ASSY 2 VINYL PIPE 1 SPARK PLUG TERMINAL ................ 1 .........................
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Effective: February 22, 2006 PAYMENT TERMS TERMS AND CONDITIONS OF SALE — PARTS 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: Terms of payment for parts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin.
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NOTE PAGE MT-60H/H2 — PARTS & OPERATION MANUAL — REV.
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OPERATION AND PARTS MANUAL HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave. Tel. (800) 421-1244 Carson, CA 90746 Fax (800) 537-3927 Contact: mq@multiquip.com Mayco Parts 800-306-2926 Fax: 800-672-7877 310-537-3700 Fax: 310-637-3284 Service Department 800-421-1244 Fax: 310-537-4259 310-537-3700 MQ Parts Department 800-427-1244 310-537-3700 MEXICO UNITED KINGDOM MQ Cipsa Carr. Fed. Mexico-Puebla KM 126.