PARTS AND OPERATION MANUAL PARTS AND OPERATION MANUAL Table of Contents MQ POWER DCA-220SSK WHISPERWATT GENERATOR TM © COPYRIGHT 2001, MULTIQUIP INC. (Standard) Up to S/N3696500 S/N3699150 to S/N3699619 S/N3699637 to S/N3703349 S/N3703364 to S/N3703853 S/N3703869~ (For serial numbers not listed, please refer to Sunbelt or GEER manuals) Revision #3 (06/05/01) MULTIQUIP INC. PARTS DEPARTMENT: 18910 WILMINGTON AVE.
Table of Contents PAGE 2 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Table of Contents HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING PARTS DEPARTMENT 800/427-1244 or 310/537-3700 FAX: 800/672-7877 or 310/637-3284 SERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 MAIN 800/421-1244 or 310/537-3700 FAX: 310 - 537-3927 DCA-220SSK — PARTS AND OPERATION MANUAL (STD)— REV.
TABLE OF CONTENTS Here's How To Get Help ........................................ 3 Table Of Contents ................................................. 4 Parts Ordering Procedures ................................... 5 Rules for Safe Operation ...................................... 6-9 Towing Safety Precaution ..................................... 10 Trailer Safety Guidelines ....................................... 11-17 Trailer Wiring Diagram ...........................................
Table of Contents PARTS ■ ■ ■ ■ ■ ■ ■ ORDERING PROCEDURES Dealer account number Dealer name and address Shipping address (if different than billing address) Return fax number Applicable model number Quantity, part number and description of each part Specify preferred method of shipment: • • • • UPS Ground UPS Second Day or Third Day* UPS Next Day* Federal Express Priority One (please provide us with your Federal Express account number)* • • Airborne Express* Truck or parcel post *Normally shipped t
Table of Contents RULES FOR SAFE OPERATION CAUTION: Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only. The following safety guidelines should always be used when operating the DCA-220SSK portable generator: GENERAL SAFETY ■ DO NOT operate or service this equipment before reading this entire manual.
Table of Contents RULES FOR SAFE OPERATION CAUTION: CAUTION: ■ DO NOT touch or open any of the below mentioned components while the generator is running. Always allow sufficient time for the engine and generator to cool before performing maintenance. ■ NEVER touch output terminals during operation. This is extremely dangerous. Always stop the machine when contact with the output terminals. CAUTION: Radiator 1.
Table of Contents RULES FOR SAFE OPERATION ! NEVER Run engine without air filter. Severe engine damage may occur. Battery CAUTION: Never over fill the battery with water above the upper limit. The battery contains acids that can cause injury to the eyes and skin. To avoid eye irritation, always wear safety glasses. Use well insulated gloves when picking up the battery. Use the following guidelines when handling the battery: ! Always service air cleaner frequently to prevent carburetor malfunction.
Table of Contents RULES FOR SAFE OPERATION Transporting ■ Always shutdown engine before transporting. ■ Tighten fuel tank cap securely. ■ Drain fuel when transporting generator over long distances or bad roads. ■ Always tie-down the generator during transportation by securing the generator. ■ If generator is mounted on a trailer, make sure trailer complies with all local and state safety transportation laws. See page 10 for basic towing procedures.
Table of Contents DCA-220SSK — TOWING Towing Safety Precautions CAUTION : Check with your county or state safety towing regulations department before towing your generator. To reduce the possibility of an accident while transporting the generator on public roads, always make sure that the trailer (Figure 1) that supports the generator and the towing vehicle are in good operating condition and both units are mechanically sound.
Table of Contents DCA-220SSK — TRAILER-SAFETY GUIDELINES CAUTION: ALWAYS make sure the trailer is in good operating condition. Check the tires for proper inflation and wear. Also check the wheel lug nuts for proper tightness. Explanation of Chart: This section is intended to provide the user with trailer service and maintenance information. The service and maintenance guidelines referenced in this section apply a wide range of trailers.
Table of Contents DCA-220SSK — TRAILER-SPECIFICATIONS Table 1. Specifications MOD EL APPLIC ATION FU E L C E LL B R AK E SYSTEM GVWR FR AME LEN GTH FR AME WID TH JAC K STAN D TR LR -10-15 TLG-12, D C A15, TLW-300 NO NO 1900LB S 96" 50" 800LB . FULL TILT WHEEL TR LR -10X TLG-12, D C A15, TLW-300 NO NO 1900LB S 96" 50" 800LB . FULL TILT WHEEL TR LR -10XF TLG-12, D C A15, TLW-300 51 GAL NO 1900LB S 96" 50" 800LB .
Table of Contents DCA-220SSK — TRAILER-SPECIFICATIONS Table 1. Specifications (Con't) MODEL COUPLER TIRES WHEELS AXLE HUBS SUSPENSION ELECTRICAL TRLR-10-15W 2" B A LL C LA S S 2 ADJUSTABLE 175-13C 13"X4.50" 2200# 2X 2 5 LUG 3 LE A F 4 WIRE LOOM W/ 4 POLE FLAT TRLR-10X 2" B A LL C LA S S 2 ADJUSTABLE 175-13C 13"X4.5" 2200#2X 2 5 LUG 3 LE A F 4 POLE FLAT TRLR-10XF 2" B A LL C LA S S 2 ADJUSTABLE 175-13C 13"X4.
Table of Contents DCA-220SSK — TRAILER SAFETY GUIDELINES Brakes If your trailer has a braking system, the brakes should be inspected the first 200 miles of operation. This will allow the brake shoes and drums to seat properly. After the first 200 mile interval, inspect the brakes every 3,000 miles. If driving over rough terrain, inspect the brakes more frequently.
Table of Contents DCA-220SSK — TRAILER SAFETY GUIDELINES Figure 2. Electrical Brake Components Hydraulic/Air/Surge Brakes components that will require inspection and maintenance. Hydraulic brakes (Figure 3) should not require any special Inspect these components as required using steps 1 through attention with the exception of routine maintenance such as 6 as referenced in the electric brake adjustments section. shoe and lining replacement.
Table of Contents DCA-220SSK — TRAILER SAFETY GUIDELINES Tires/Wheels/Lug Nuts Tires and wheels are a very important and critical components of the trailer. When specifying or replacing the trailer wheels it is important the wheels, tires, and axle are properly matched. CAUTION: DO NOT attempt to repair or modify a wheel. DO NOT install in inner tube to correct a leak through the rim.
Table of Contents DCA-220SSK — TRAILER SAFETY GUIDELINES Table 3. Suspension Torque Requirements Item Torque (Ft.-Lbs.) 3/8" U-BOLT MIN-30 MAX-35 7/16" U-BOLT MIN-45 MAX-60 1/2" U-BOLT MIN-45 MAX-60 SNUG FIT ONLY. PARTS MUST ROTATE FREELY. SHACKLE BOLT SPRING EYE BOLT LOCKING NUTS OR COTTER PINS ARE PROVIDED TO RETAIN NUT-BOLT ASSEMBLY.
Table of Contents DCA-220SSK — TRAILER-WIRING DIAGRAM NOTE: LIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT PAGE 18 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Table of Contents DCA-220SSK — TRAILER-BRAKE TROUBLESHOOTING Table 5. Electric Brake Troubleshooting Symptom Possible Cause Solution No Brakes or Intermittent Brakes Any open circuits or broken wires? Find and correct. Any short circuits? Find and correct. Faulty controller? Test and correct. Any loose connections? Find and repair. Ground wire secure? Find and secure. Grease or oil on magnets or linings? Clean or replace. Connections corroded? Clean and correct cause of corrosion.
Table of Contents DCA-220SSK — TRAILER-BRAKE TROUBLESHOOTING Table 6. Hydraulic Brake Troubleshooting Symptom Possible Cause Solution No Brakes Brake line broken or kinked? Repair or replace. Weak Brakes or Brakes Pull to One Side Brake lining glazed? Reburnish or replace. Trailer overloaded? Correct weight. Brake drums scored or grooved? Machine or replace. Tire pressure correct? Inflate all tires equally. Tires unmatched on the same axle? Match tires.
Table of Contents DCA-220SSK —OPERATION AND SAFETY DECALS Machine Safety Decals The DCA-220SSK generator is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below and on the preceding pages shows the decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer. DCA-220SSK — PARTS AND OPERATION MANUAL (STD)— REV.
Table of Contents DCA-220SSK —OPERATION AND SAFETY DECALS PAGE 22 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Table of Contents DCA-220SSK SPECIFICATIONS Table 7. Specifications Generator Specifications Model DCA-220SSK Type Revolving field, self ventilated, open protected type synchronous generator Armature Connection Star with Neutral Phase 3 Standby Output 242 KVA (193.6 KW) Prime Output 220 KVA (176 KW) Voltage 240V or 480V Frequency 60 Hz Speed 1800 rpm Power Factor 0.8 Aux. AC Power Single Phase, 60 Hz Voltage 120 V Output 4.8 KW (2.
Table of Contents DCA-220SSK — GENERAL INFORMATION DCA-220SSK FAMILIARIZATION Generator The MQ Power Model DCA-220SSK is a 176 kW generator that is designed as a high quality portable (requires a trailer for transport) power source for telecom sites, lighting facilities, power tools, submersible pumps and other industrial and construction machinery.
Table of Contents DCA-220SSK — GENERAL INFORMATION (OPTIONS) CAUTION : Engine The DCA-220SSK is powered by a 4 cycle, water cooled, turbocharged KOMATSU Model SA6D125E-2 diesel engine. This engine is designed to meet every performance requirement for the generator. Reference Table 1, page 16 for engine specifications. In keeping with Multiquip's policy of constantly improving its products, the specifications quoted herein are subject to change without prior notice.
Table of Contents DCA-220SSK — WATER SEPARATOR FILTER (OPTIONAL) Water Separator Filter The DCA-220SSK generator may be equipped with a “Water Fuel Separator". This unit is designed to prevent dirt, rust, algae, varnishes and water from entering the fuel system. CAUTION: DO NOT turn the control valve while the generator is in operation. This may stop fuel flow to the generator if both filters are set to the OFF position.
Table of Contents DCA-220SSK — MAJOR COMPONENTS Figure 7. Major Components DCA-220SSK — PARTS AND OPERATION MANUAL (STD)— REV.
Table of Contents DCA-220SSK — DIMENSIONS (TOP AND SIDE) Figure 8a. Dimensions PAGE 28 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Table of Contents DCA-220SSK — DIMENSIONS (FRONT AND REAR) Figure 8b. Dimensions DCA-220SSK — PARTS AND OPERATION MANUAL (STD)— REV.
Table of Contents DCA-220SSK — CONTROL PANEL Figure 9. Control Panel PAGE 30 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Table of Contents DCA-220SSK — CONTROL PANEL The definitions below describe the controls and functions of the DCA-220SSK " Control Panel " (Figure 9). 1. Frequency Meter – Indicates the output frequency in hertz (Hz). Normally 60 Hz ±1 Hz . 2. AC Ammeter – Indicates the amount of current the load is drawing from the generator. 3.
Table of Contents DCA-220SSK — ENGINE OPERATING PANEL Figure 11. Engine Operating Panel PAGE 32 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Table of Contents DCA-220SSK — ENGINE OPERATING PANEL The definitions below describe the controls and functions of the DCA-220SSK " Engine Operating Panel "(Figure 11). 1. Engine Speed Switch – This switch controls the constant speed of the engine. 2. Caution Lamp - This light indicates the generator is running. 3. Throttle Handle - This handle controls the speed of the engine (low or high). 4. 5. Tachometer – Indicates engine speed in RPM’s for 60 Hz operation.
Table of Contents DCA-220SSK — OUTPUT TERMINAL PANEL OVERVIEW OUTPUT TERMINAL FAMILIARIZATION The “Output Terminal Panel” is provided with the following: " Three 120/240V output receptacles, 50 amp " Two 120V input receptacles, 20 amp " 3 Load Circuit Breakers 250V @50 amps " 2 Load GFCI Circuit Breakers 120V@ 20amps Connecting Load Loads can be connected to the generator by the UVW Lugs or the convenience receptacles. (See Figure 14).
Table of Contents DCA-220SSK — OUTPUT TERMINAL PANEL OVERVIEW FIGURE 15. Output Terminal Panel NOTE Legs O and Ground are considered Bonded Grounds. DCA-220SSK — PARTS AND OPERATION MANUAL (STD)— REV.
Table of Contents DCA-220SSK — OUTPUT TERMINAL PANEL OVERVIEW Output Terminal Panel Available Voltages A wide range of voltages are available to supply load to many different applications. Voltages may be selected by using the voltage selector switch and how you hookup your hard wire connection to the generator. To obtain some of the voltages listed, fine adjustment with the Voltage Regulator on the control panel is necessary.
Table of Contents DCA-220SSK — OUTPUT TERMINAL PANEL OVERVIEW How to read the output terminal gauges. The gauges and knobs on the control panel DO NOT effect the generator output in any fashion. They are there to simply help the operator observe how much power is being supplied produced at the UVWO legs.
Table of Contents DCA-220SSK — OUTPUT TERMINAL PANEL OVERVIEW 240/120V Hard Wire Hookup 480/240V Hard Wire Hookup The output terminal panel, when suppling single phase 120 volts, will provide three legs available with 222.2 amps each on three different circuits. (See Figure 23 below.) The voltage selector switch must be set at the single phase 240/120V position. The output terminal panel, when suppling single phase 240 volts, will provide one leg only with 111.1 amps available. (See Figure 22 below.
Table of Contents DCA-220SSK — OUTPUT TERMINAL PANEL OVERVIEW Voltage Selector Switch- 3 Phase 480/277V Position The following are additional voltages available when the voltage selector switch is in the 3 phase 480/277V position. (See figure 25 below.) Single Phase: 480V, 440V, or 416 Volt The following connection, with the voltage selector switch locked into the 3 phase 480/277V position (See Figure 25), can offer SINGLE PHASE power at 480V, 440V, or 416V.
Table of Contents DCA-220SSK — OUTPUT TERMINAL PANEL OVERVIEW Voltage Selector Switch- 3 Phase 240/139V Position The following are additional voltages available when the voltage selector switch is in the 3 phase 240/139V position. (See Figure 30 below.) Single Phase: 240V, 220V, or 208 Volt The following connection, with the voltage selector switch locked into the 3 phase 240/139V position (See Figure 30), can offer SINGLE PHASE power at 240V, 220V, or 208V.
Table of Contents DCA-220SSK — OUTPUT TERMINAL PANEL OVERVIEW Voltage Selector Switch- Single Phase 240/120V Position The following are additional voltages available when the voltage selector switch is in the single phase 240/120V position. (See Figure 35 below) Single Phase: 120 Volt The following connection, with the voltage selector switch locked into the single phase 240/120V position (See Figure 35), will offer SINGLE PHASE power at 120V.
Table of Contents DCA-220SSK — INSTALLATION Outdoor Installation Install the generator in a location where it will not be exposed to rain or sunshine. Make sure the generator is on secure level ground so it cannot slide or shift around. Also install the generator so the exhaust will not be discharged in the direction of nearby homes. CAUTION : An electric shock may happen when vibrators are used.
Table of Contents DCA-220SSK — INSTALLATION Figure 39. Typical Generator Grounding Application DCA-220SSK — PARTS AND OPERATION MANUAL (STD)— REV.
Table of Contents DCA-220SSK — PRE-SETUP General Inspection Prior to Operation Circuit Breakers The DCA-220SSK generator has been thoroughly inspected and accepted prior to shipment from the factory. However, be sure to check for damaged parts or components, or loose nuts and bolts, which could have occurred in transit. Extension Cable To protect the generator from an overload, a 3-pole, 600 amp, main circuit breaker is provided to protect the UVW output terminals from overload.
Table of Contents DCA-220SSK — PRE-SETUP Lubrication Oil Fill the engine crankcase with lubricating oil through the filler hole, but do not overfill. Make sure the generator is level. With the dipstick inserted all the way, but without being screw into the filler hole, verify that the oil level is maintained between the two notches (Figure 39) on the dipstick. See Table 11 for proper selection of engine oil. Fuel Fill the fuel tank with clean and fresh diesel fuel. DO NOT fill the tank beyond capacity.
Table of Contents DCA-220SSK — PRE-SETUP CAUTION : When adding coolant or antifreeze to the radiator, do not remove the radiator cap until the unit has completely cooled. Day-to-day addition of coolant is done from the reserve tank. When adding coolant to the radiator, DO NOT remove the radiator cap until the unit has completely cooled. See Table 12 for engine, radiator, and reserve tank coolant capacities. Make sure the coolant level in the reserve tank is always between the "H" and the "L" markings.
Table of Contents DCA-220SSK — PRE-SETUP Battery Cable Installation ALWAYS be sure the battery cables (Figure 41) are properly connected to the battery terminals as shown below. The RED cable is connected to the positive terminal of the battery, and the BLACK cable is connected to the negative terminal of the battery. CAUTION : Inadequate battery connections may cause poor starting of the generator, and create other malfunctions.
Table of Contents DCA-220SSK — LOAD APPLICATION Single Phase Load CAUTION: Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equipment. Generally, the wattage listed on the nameplate of the equipment is its rated output.
Table of Contents DCA-220SSK — GENERATOR START-UP PROCEDURE (MANUAL) Jacket Water Heater and Internal Battery Charger 120 VAC Output Receptacles (OPTIONAL) WARNING: Before Starting " The engine's exhaust contains harmful emissions. ALWAYS ventilate the exhaust when operating inside tunnels, excavations or buildings. Direct exhaust away from nearby personnel. Engine 1. Check the lubricating oil level prior to starting the engine. Make sure the generator is level.
Table of Contents DCA-220SSK — GENERATOR START-UP PROCEDURE (MANUAL) 2. Connect the load to the UVW terminals as shown in Figure 43. These terminals can be found on the output terminal panel, see page 35 Figure 15. To gain access to the output terminals lift the UVW cover. Make sure to tighten terminal nuts securely to prevent load wires from slipping out. 4. Close all engine enclosure doors (Figure 45). Figure 45. Engine Enclosure Doors 5. Set the battery ON/OFF switch (Figure 46) to the ON position.
Table of Contents DCA-220SSK — GENERATOR START-UP PROCEDURE (MANUAL) 7. Place the Off/Manual/Auto switch (Figure 49) in the MANUAL position (down). Observe that the engine begins to crank. Figure 51. Frequency Meter (Hz) Figure 49. Off/Manual/Auto Switch (Manual) 8. After engine starts, verify that the "Engine Running" status LED (Figure 50) on the Microprocessor Engine Control Module (MPEC) display is "ON" (lit). 11. The generator's voltage meter (Figure 52) displays the 120 VAC in VOLTS.
Table of Contents DCA-220SSK — GENERATOR START-UP PROCEDURE (MANUAL) 13. The engine oil pressure gauge (Figure 55) will indicate the oil pressure (kg/ cm2) of the engine. Under normal operating conditions the oil pressure should be approximately 25 psi. 16. Turn the MAIN, GFCI and LOAD circuit breakers to their "ON" position (Figure 58). Figure 58. Main and GFCI Circuit Breakers Figure 55. Oil Pressure Gauge 14. The coolant temperature gauge (Figure 56) will indicate the coolant temperature.
Table of Contents DCA-220SSK — GENERATOR START-UP PROCEDURE (AUTO) CAUTION: Before connecting this generator to any building’s electrical system, a licensed electrician must install an isolation (transfer) switch. Serious injury or death may result without this transfer switch. CAUTION: When connecting the generator to a isolation (transfer) switch, ALWAYS have power applied to the generator's internal battery charger. This will ensure that the engine will not fail due to a dead battery.
Table of Contents DCA-220SSK — GENERATOR SHUTDOWN PROCEDURE Engine Shutdown To shutdown the generator use the following procedure: 1. Place both the MAIN, GFCI and LOAD circuit breakers to the "OFF position". 2. Let the engine cool by running it for 3-5 minutes with no load applied. Emergency Stop 1. To stop the engine in the event of an emergency, PUSH the emergency stop button ( Figure 63) inward. This button is located on the generator's engine operating panel, see page 32, Figure 11. 3.
NOTE PAGE DCA-220SSK — PARTS AND OPERATION MANUAL (STD)— REV.
Table of Contents DCA-220SSK — MAINTENANCE General Inspection Prior to each use, the generating set should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel or oil leaks. Air Cleaner Every 50 hours: If dust indicator is red, clean the air cleaner element. Outer Element: 1. Loosen wing bolt, remove dust cup, then remove wing nut and take out element. 2. Clean the inside of the body and cover using a damp cloth. 3.
Table of Contents DCA-220SSK — MAINTENANCE 5. When the water level is near the mouth of the water filler, open drain plugs and start the engine, and run at low idling. Keep the engine running at low idling and flush the radiator for about 10 minutes. 6. Adjust the flow of the water flowing in and draining out to ensure that the radiator is always full during the flushing operation, While flushing water through the system, watch carefully the water inlet hose does not come out of the radiator filler port.
Table of Contents DCA-220SSK — MAINTENANCE 7. After bleeding the air, tighten air bleed plug, then push in the knob of feed pump and lock it in position. 8. Replace Corrosion resistor cartridge (if equipped) Generator Storage 9. Screw in valves at the top of the corrosion resistor. " Fill the fuel tank completely, lubricate and change oil. 10. Using a filter wrench, turn the cartridge to the left to remove it.
Table of Contents DCA-220SSK — MAINTENANCE 10 Hrs DAILY INSPECTION / MAINTENANCE Check Engine Fluid Levels X Check Air Cleaner X Check Battery Acid Level X Check Fan Belt Condition X Check for Leaks X Check for Loosening of Parts X Check Water Separator (if applicable) Replace Engine Oil and Filter * X Clean Air Filter X Drain Bottom of Fuel Tank X Clean Unit, Inside and Outside X Change Fuel Filter *2 1000 Hrs X 3 Replace Water Separator Element * (X) Clean Radiator and Check Coo
Table of Contents DCA-220SSK — GENERATOR WIRING DIAGRAM PAGE 60 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
NOTE PAGE DCA-220SSK — PARTS AND OPERATION MANUAL (STD)— REV.
Table of Contents DCA-220SSK — ENGINE WIRING DIAGRAM (WITH MPEC) PAGE 62 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Table of Contents DCA-220SSK — ENGINE WIRING DIAGRAM (WITH KEY IGNITION) DCA-220SSK — PARTS AND OPERATION MANUAL (STD)— REV.
Table of Contents DCA-220SSK — TROUBLESHOOTING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use the tables shown for diagnosis based on the Engine Troubleshooting (Table 15). If the problem cannot be remedied, consult our company's business office or service plant. TABLE 15. ENGINE TROUBLESHOOTING SYMPTOM Engine does not start. POSSIBLE PROBLEM SOLUTION No fuel? Replenish fuel.
Table of Contents DCA-220SSK — TROUBLESHOOTING (ENGINE) TABLE 15. ENGINE TROUBLESHOOTING (CONTINUED) SYMPTOM Engine revolution is not smooth. Either white or blue exhaust gas is observed. Either black or dark gray exhaust gas is observed. Deficient output. POSSIBLE PROBLEM SOLUTION Fuel filter clogged or dirty? Clean or change. Air cleaner clogged? Clean or change. Fuel leak due to loose injection pipe retaining nut? Tighten nut. Injection pump malfunctioning? Repair or replace.
Table of Contents DCA-220SSK — TROUBLESHOOTING (GENERATOR/ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use the tables shown for diagnosis based on the Engine and Radiator Troubleshooting (Table 16) and the MPEC Troubleshooting (Table 17). If the problem cannot be remedied, consult our company's business office or service plant. TABLE 16.
Table of Contents DCA-220SSK — TROUBLESHOOTING (MPEC) TABLE 17. MPEC TROUBLESHOOTING Sympton Low oil pressure light is on. Low coolant level light is on. Possible Cause Solution Low oil level? Fill oil level. Oil pressure sending unit failure? Replace oil pressure sending unit. Time delay malfuntion in MPEC? Refer to dealer. Wire shorted? Inspect/repair wire. Low coolant level? Fill coolant level. Sending unit failure? Replace sending unit. Low battery voltage? Replace/charge battery.
Table of Contents EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Serial Numbers Pertaining to Unit DCA-220SSK Standard: Items Found In the “Remarks” Column Up to S/N3696500 S/N3699150 to S/N3699619 S/N3699637 to S/N3703349 S/N3703364 to S/N3703853 S/N3703869~ Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used.
Table of Contents DCA-220SSK — SUGGESTED SPARE PARTS DCA-220SSK W/KOMATSU S6D125E-2 DIESEL ENGINE 1 to 5 Units Qty. P/N Description 10 ....... 6125817032 ............. AIR FILTER 10 ....... 6003118293 ............. FUEL FILTER 10 ....... 6002111231 ............. OIL FILTER 5 ......... 6004111020 ............. CARTRIDGE, CORROSION RESISTOR 1 ......... 0601805950 ............. MAIN CIRCUIT BREAKER 1 ......... 0602115008 ............. PILOT LAMP, ENGINE TROUBLE 2 ......... 0601810204 .............
Generator S/N1337562~ Table of Contents DCA-220SSK — GENERATOR ASSY. GENERATOR ASSY. UP TO S/N1337562 PAGE 70 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Generator up to S/N1337562 Generator S/N1337562~ Table of Contents DCA-220SSK — GENERATOR ASSY. GENERATOR ASSY.
Generator S/N1337562~ Table of Contents DCA-220SSK — GENERATOR ASSY. GENERATOR ASSY. UP TO S/N1337562 PAGE 72 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Generator up to S/N1337562 Generator S/N1337562~ Table of Contents DCA-220SSK — GENERATOR ASSY. GENERATOR ASSY. UP TO S/N1337562 NO PART NO PART NAME QTY. REMARKS 19 0845044904 GROMMET 1 20 012212045 HEX. HEAD BOLT...................... 8 ......... REPLACES 0010112045 21 0040012000 LOCK WASHER 8 22 031112230 PLAIN WASHER ........................ 8 ......... REPLACES 0041612000 23 8171310004 COVER, BEARING 1 24 8171312004 GASKET, BEARING 1 25 8171331003 COVER, END BRACKET 1 26 0010106016 HEX.
Generator up to S/N1337562 Table of Contents DCA-220SSK — GENERATOR ASSY. GENERATOR ASSY. S/N1337563~ PAGE 74 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Generator up to S/N1337562 Generator S/N1337562~ Table of Contents DCA-220SSK — GENERATOR ASSY. GENERATOR ASSY.
Generator up to S/N1337562 Table of Contents DCA-220SSK — GENERATOR ASSY. GENERATOR ASSY. S/N1337563~ PAGE 76 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Generator up to S/N1337562 Generator S/N1337562~ Table of Contents DCA-220SSK — GENERATOR ASSY. GENERATOR ASSY. S/N1337563~ NO PART NO PART NAME QTY. REMARKS 10 0012110065 HEX. HEAD BOLT 4 0042610000 LOCK WASHER 4 0041210000 PLAIN WASHER 4 11 0017112045 HEX. HEAD BOLT 6 12 C1154400004 COVER, BEARING 1 13 C1154300004 GASKET, BEARING 1 14 0010106065 HEX. HEAD BOLT 4 0040006000 LOCK WASHER 4 0041206000 PLAIN WASHER 4 15 C1154400103 SUCTION COVER 1 16 0017106016 HEX. HEAD BOLT 8 17 0012112035 HEX.
Cont. Panel S/N1337563~ Cont. Box S/N1337563~ Table of Contents DCA-220SSK — CONTROL BOX AND PANEL ASSY. CONTROL PANEL ASSY. UP TO S/N1337562 PAGE 78 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Control Box and Panel up to S/N1337562 Cont. Panel S/N1337563~ Cont. Box S/N1337563~ Table of Contents DCA-220SSK — CONTROL BOX AND PANEL ASSY. CONTROL PANEL ASSY. UP TO S/N1337562 NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29-1 30 PART NO.
Cont. Panel S/N1337563~ Cont. Box S/N1337563~ Table of Contents DCA-220SSK — CONTROL BOX AND PANEL ASSY. CONTROL PANEL ASSY. UP TO S/N1337562 PAGE 80 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Control Box and Panel up to S/N1337562 Cont. Panel S/N1337563~ Cont. Box S/N1337563~ Table of Contents DCA-220SSK — CONTROL BOX AND PANEL ASSY. CONTROL PANEL ASSY. UP TO S/N1337562 NO. 31 32 33 34 35 36 37 38 39 39-1 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 PART NO.
Table of Contents DCA-220SSK — CONTROL BOX ASSY. (OPTIONAL PARTS) CONTROL BOX ASSY. (OPTIONAL PARTS) UP TO S/N1337562 PAGE 82 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Table of Contents Control Box (Options) up to S/N1337562 DCA-220SSK — CONTROL BOX ASSY. (OPTIONAL PARTS) CONTROL BOX ASSY.
Table of Contents DCA-220SSK — CONTROL BOX ASSY. (OPTIONAL PARTS) CONTROL BOX ASSY. (OPTIONAL PARTS)UP TO S/N1337562 PAGE 84 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Table of Contents Control Box (Options) up to S/N1337562 DCA-220SSK — CONTROL BOX ASSY. (OPTIONAL PARTS) CONTROL BOX ASSY.
Control Box and Panel up to S/N1337562 Cont. Box S/N1337563~ Table of Contents DCA-220SSK — CONTROL PANEL ASSY. CONTROL PANEL ASSY. S/N1337563~ PAGE 86 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Control Box and Panel up to S/N1337562 Cont. Panel S/N1337563~ Cont. Box S/N1337563~ Table of Contents DCA-220SSK — CONTROL PANEL ASSY. CONTROL PANEL ASSY. S/N1337563~ NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 PART NO.
Control Box and Panel up to S/N1337562 Cont. Panel S/N1337563~ Table of Contents DCA-220SSK — CONTROL BOX ASSY. CONTROL BOX ASSY. S/N1337563~ PAGE 88 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Control Box and Panel up to S/N1337562 Cont. Panel S/N1337563~ Cont. Box S/N1337563~ Table of Contents DCA-220SSK — CONTROL BOX ASSY. CONTROL BOX ASSY. S/N1337563~ NO. 1 1 2 3 4 4-1 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21 22 23 PART NO.
Control Box and Panel up to S/N1337562 Cont. Panel S/N1337563~ Table of Contents DCA-220SSK — CONTROL BOX ASSY. CONTROL BOX ASSY. S/N1337563~ PAGE 90 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Control Box and Panel up to S/N1337562 Cont. Panel S/N1337563~ Cont. Box S/N1337563~ Table of Contents DCA-220SSK — CONTROL BOX ASSY. CONTROL BOX ASSY. S/N1337563~ NO. 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 PART NO. 0601823240 0027104030 0601802149 0601806671 0601802218 0027103020 0601823732 0601827655 0601823109 PYCA1 0027104020 0601823706 0027104010 0601815402 0027104020 DYN110654000024 DYNT11200 0027104020 0601840009 C3262600004 0017106015 PART NAME QTY. REMARKS RECTIFIER;DE4503 ..........
S/N1337563 to 3690734 S/N3690735~ Table of Contents DCA-220SSK — ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY. UP TO S/N1337562 PAGE 92 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Engine up to S/N1337562 S/N1337563 to 3690734 S/N3690735~ Table of Contents DCA-220SSK — ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY.
S/N1337563 to 3690734 S/N3690735~ Table of Contents DCA-220SSK — ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY. UP TO S/N1337562 PAGE 94 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Engine up to S/N1337562 S/N1337563 to 3690734 S/N3690735~ Table of Contents DCA-220SSK — ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY. UP TO S/N1337562 NO 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 PART NO 0602010900 8182082103 0225000600 0017106025 0017108020 0199601100 0193601400 0193600500 0605515024 0194800750 0605515000 8185199004 0010016020 0040016000 0041616000 8182256304 0017110020 8182256104 0017108016 PART NAME CAP, RESERVE TANK BRACKET, RESERVE TANK RUBBER CUSHION HEX.
Engine up to S/N1337562 S/N3690735~ Table of Contents DCA-220SSK — ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY. S/N1337563 TO 3690734 PAGE 96 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Engine up to S/N1337562 S/N1337563 to 3690734 S/N3690735~ Table of Contents DCA-220SSK — ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY.
Engine up to S/N1337562 S/N3690735~ Table of Contents DCA-220SSK — ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY. S/N1337563 TO 3690734 PAGE 98 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Engine up to S/N1337562 S/N1337563 to 3690734 S/N3690735~ Table of Contents DCA-220SSK — ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY.
Engine up to S/N1337562 S/N1337563 to 3690734 Table of Contents DCA-220SSK — ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY. S/N3690735~ PAGE 100 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Engine up to S/N1337562 S/N1337563 to 3690734 S/N3690735~ Table of Contents DCA-220SSK — ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY.
Engine up to S/N1337562 S/N1337563 to 3690734 Table of Contents DCA-220SSK — ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY. S/N3690735~ PAGE 102 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Engine up to S/N1337562 S/N1337563 to 3690734 S/N3690735~ Table of Contents DCA-220SSK — ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY. S/N3690735~ NO 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 44 45 46 47 48 49 PART NO 0132008000 0802081003 0602010900 C1317100103 0199601300 0193601300 0193600550 0605515013 0194800750 C1327100103 0017108020 0603320111 0207008000 0268500650 0605515073 C1358300804 C1358300814 C1358300104 0017110020 0010016030 0040016000 0041216000 PART NAME QTY.
Eng. Op S/N1337563~ Output Term.S/N1337563 to 3690734 Output Term.S/N3690735~ Table of Contents DCA-220SSK — ENGINE OPERATING AND OUTPUT TERMINAL ASSY. ENGINE OPERATING AND OUTPUT TERMINAL ASSY. UP TO S/N1337562 PAGE 104 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Engine Op. up to S/N1337562 Eng. Op S/N1337563~ Output Term.S/N1337563 to 3690734 Output Term.S/N3690735~ Table of Contents DCA-220SSK — ENGINE OPERATING AND OUTPUT TERMINAL ASSY. ENGINE OPERATING AND OUTPUT TERMINAL ASSY.
Eng. Op S/N1337563~ Output Term.S/N1337563 to 3690734 Output Term.S/N3690735~ Table of Contents DCA-220SSK — ENGINE OPERATING AND OUTPUT TERMINAL ASSY. ENGINE OPERATING AND OUTPUT TERMINAL ASSY. UP TO S/N1337562 PAGE 106 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Engine Op. up to S/N1337562 Eng. Op S/N1337563~ Output Term.S/N1337563 to 3690734 Output Term.S/N3690735~ Table of Contents DCA-220SSK — ENGINE OPERATING AND OUTPUT TERMINAL ASSY. ENGINE OPERATING AND OUTPUT TERMINAL ASSY.
Eng. Op S/N1337563~ Output Term.S/N1337563 to 3690734 Output Term.S/N3690735~ Table of Contents DCA-220SSK — ENGINE OPERATING AND OUTPUT TERMINAL ASSY. ENGINE OPERATING AND OUTPUT TERMINAL ASSY. UP TO S/N1337562 PAGE 108 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Engine Op. up to S/N1337562 Eng. Op S/N1337563~ Output Term.S/N1337563 to 3690734 Output Term.S/N3690735~ Table of Contents DCA-220SSK — ENGINE OPERATING AND OUTPUT TERMINAL ASSY. ENGINE OPERATING AND OUTPUT TERMINAL ASSY.
Table of Contents DCA-220SSK — ENGINE OPERATING PANEL ASSY. (OPTIONAL PARTS) ENGINE OPERATING PANEL ASSY. (OPTIONAL PARTS WITH SLOW DOWN)-UP TO S/N1337562 PAGE 110 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Engine Op. (Options) Table of Contents DCA-220SSK — ENGINE OPERATING PANEL ASSY. (OPTIONAL PARTS) ENGINE OPERATING PANEL ASSY.
Table of Contents DCA-220SSK — ENGINE OPERATING PANEL ASSY. (OPTIONAL PARTS) ENGINE OPERATING PANEL ASSY. (OPTIONAL PARTS WITH SLOW DOWN)- UP TO S/N1337562 PAGE 112 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Table of Contents Engine Op. (Options) DCA-220SSK — ENGINE OPERATING PANEL ASSY. (OPTIONAL PARTS) ENGINE OPERATING PANEL ASSY.
Table of Contents DCA-220SSK — ENGINE OPERATING PANEL ASSY. (OPTIONAL PARTS) ENGINE OPERATING PANEL ASSY. (OPTIONAL PARTS WITH SLOW DOWN) UP TO S/N1337562 PAGE 114 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Table of Contents Engine Op. (Options) DCA-220SSK — ENGINE OPERATING PANEL ASSY. (OPTIONAL PARTS) ENGINE OPERATING PANEL ASSY.
Table of Contents Engine Op. up to S/N1337562 DCA-220SSK — ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. S/N1337563~ PAGE 116 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Engine Op. up to S/N1337562 Eng. Op S/N1337563~ Table of Contents DCA-220SSK — ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY.
Table of Contents Engine Op. up to S/N1337562 DCA-220SSK — ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. S/N1337563~ PAGE 118 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Engine Op. up to S/N1337562 Eng. Op S/N1337563~ Table of Contents DCA-220SSK — ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. S/N1337563~ NO PART NO PART NAME 22 23 24 25 26 27 28 29 30 31 32 33 C1355300404 C1355300304 0602180106 0207008000 0041206000 0207006000 0041206000 0605010502 C1355200804 0017106025 C1355200603 0010310040 0040010000 0041210000 0010310050 0040010000 0041210000 0601830710 GOVERNOR ROD ........................... 1 .......... UP TO S/N3701661 GOVERNOR ROD ............
Engine Op. up to S/N1337562 Output Term.S/N3690735~ Table of Contents DCA-220SSK — OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. S/N1337563 TO3690734 PAGE 120 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Table of Contents Engine Op. up to S/N1337562 Output Term.S/N1337563 to 3690734 DCA-220SSK — OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY.
Engine Op. up to S/N1337562 Output Term.S/N1337563 to 3690734 Table of Contents DCA-220SSK — OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. S/N3690735~ PAGE 122 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Engine Op. up to S/N1337562 Output Term.S/N1337563 to 3690734 Output Term.S/N3690735~ Table of Contents DCA-220SSK — OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY.
Table of Contents DCA-220SSK — ACTUATOR ASSY. ACTUATOR ASSY. S/N3690735~ PAGE 124 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Actuator Table of Contents DCA-220SSK — ACTUATOR ASSY. ACTUATOR ASSY. S/N3690735~ NO 1 2 3 4 5 6 7 8 9 10 PART NO DYNC11024000024 DYNC182 C1356200004 0012310030 0010306035 0207006000 0040006000 0041206000 0602211091 0602180190 0602211092 0010106025 0207006000 0041206000 0010106025 0207006000 0041206000 PART NAME QTY. REMARKS ACTUATOR ...................................................... 1 ........ REPLACES 0602150091 LEVER ............................................................. 1 ........
Table of Contents DCA-220SSK — BATTERY ASSY. BATTERY ASSY. PAGE 126 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Battery Table of Contents DCA-220SSK — BATTERY ASSY. BATTERY ASSY. NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NO 0165614551 0805000804 0805000904 0805002904 0037808000 0040008000 031108160 8182280304 C1347600004 8182280104 C1347600104 8182280504 C1347600504 8182280704 C1347600304 8182280904 C1347200104 012010030 020310080 0017110025 0010110020 0040010000 004161000 0040510000 0845040414 0845041304 0602220203 PART NAME QTY. REMARKS BATTERY ................................... 2 .........
Table of Contents DCA-220SSK — MUFFLER ASSY. MUFFLER ASSY. UP TO S/N1337562 MUFFLER ASSY. S/N1337563~ PAGE 128 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Muffler Table of Contents DCA-220SSK — MUFFLER ASSY. MUFFLER ASSY. UP TO S/N1337562 NO 1 2 3 4 5 6 7 8 9 10 11 PART NO 8182311002 0019110030 0042310000 0042410000 8182350003 6150115750 7502356004 0010312060 0030312000 0040012000 031112230 PART NAME QTY. REMARKS MUFFLER 1 HEX. HEAD BOLT 4 LOCK WASHER 4 PLAIN WASHER 4 EXHAUST PIPE 1 GASKET .................................. 1 ........... REPLACES 0602320059 GASKET 2 HEX. HEAD BOLT 8 HEX. NUT 8 LOCK WASHER 8 PLAIN WASHER ...................... 16 .........
Fuel Tank S/N1337563~ Table of Contents DCA-220SSK — FUEL TANK ASSY. FUEL TANK ASSY. UP TO S/N1337562 PAGE 130 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Fuel Tank up to S/N1337562 Fuel Tank S/N1337563~ Table of Contents DCA-220SSK — FUEL TANK ASSY. FUEL TANK ASSY. UP TO S/N1337562 NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NO 8185510103 8185510703 0845500104 0810105400 8185523104 0805003404 011008020 020108060 0041608000 0805013804 0845032204 0802011104 0150000018 0191302250 0191301850 0605515014 0605503009 0802120604 0845039604 PART NAME QTY. REMARKS FUEL TANK .............................. 1 ........... S/N 1325370 TO 1326838 FUEL TANK ..........
Fuel Tank up to S/N1337562 Table of Contents DCA-220SSK — FUEL TANK ASSY. FUEL TANK ASSY. S/N1337563~ PAGE 132 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Table of Contents Fuel Tank up to S/N1337562 Fuel Tank S/N1337563~ DCA-220SSK — FUEL TANK ASSY. FUEL TANK ASSY. S/N1337563~ NO 1 1-1 1-2 1-3 1-4 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NO C1364000403 0605505005 0605550505 0810105400 0264100385 0605515079 8175523104 0805003414 0017108020 0037908000 0222100200 0130206000 8085512104 0603325011 0132006000 0191302300 0191302800 0605515019 0605503020 0802120604 0605501050 0602021155 0027104010 0845039604 PART NAME QTY.
S/N1337563~ Table of Contents DCA-220SSK — ENCLOSURE ASSY. ENCLOSURE ASSY. UP TO S/N1337562 PAGE 134 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Enclosure up to S/N1337562 S/N1337563~ Table of Contents DCA-220SSK — ENCLOSURE ASSY. ENCLOSURE ASSY.
S/N1337563~ Table of Contents DCA-220SSK — ENCLOSURE ASSY. ENCLOSURE ASSY. UP TO S/N1337562 THE PART NUMBER INDICATED IS ORANGE. PLEASE ADD THE FOLLOWING LETTERS WHEN ORDERING COLOR OF UNIT: MQW-WHITE THE SERIAL NUMBER MAY BE REQUIRED. PAGE 136 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Enclosure up to S/N1337562 Table of Contents S/N1337563~ DCA-220SSK — ENCLOSURE ASSY. ENCLOSURE ASSY.
S/N1337563~ Table of Contents DCA-220SSK — ENCLOSURE ASSY. ENCLOSURE ASSY. UP TO S/N1337562 THE PART NUMBER INDICATED IS ORANGE. PLEASE ADD THE FOLLOWING LETTERS WHEN ORDERING COLOR OF UNIT: MQW-WHITE THE SERIAL NUMBER MAY BE REQUIRED. PAGE 138 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Enclosure up to S/N1337562 S/N1337563~ Table of Contents DCA-220SSK — ENCLOSURE ASSY. ENCLOSURE ASSY.
Enclosure up to S/N1337562 Table of Contents DCA-220SSK — ENCLOSURE ASSY. ENCLOSURE ASSY. S/N1337563~ PAGE 140 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Enclosure up to S/N1337562 S/N1337563~ Table of Contents DCA-220SSK — ENCLOSURE ASSY. ENCLOSURE ASSY.
Enclosure up to S/N1337562 Table of Contents DCA-220SSK — ENCLOSURE ASSY. ENCLOSURE ASSY.S/N1337563~ PAGE 142 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Enclosure up to S/N1337562 S/N1337563~ Table of Contents DCA-220SSK — ENCLOSURE ASSY. ENCLOSURE ASSY.
Enclosure up to S/N1337562 Table of Contents DCA-220SSK — ENCLOSURE ASSY. ENCLOSURE ASSY.S/N1337563~ PAGE 144 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Enclosure up to S/N1337562 S/N1337563~ Table of Contents DCA-220SSK — ENCLOSURE ASSY. ENCLOSURE ASSY.
S/N1337563~ Table of Contents DCA-220SSK —RUBBER SEAL ASSY. PAGE 146 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Seals up to S/N1337562 S/N1337563~ Table of Contents DCA-220SSK —RUBBER SEAL ASSY. RUBBER SEAL ASSY. UP TO S/N1337562 NO 74 75 76 77 78 79 80 81 82 83 84 PART NO 0223301230 0223300965 0223300710 0223300630 0223300640 0223301310 0225101400 0221200695 0221201120 0221201180 0225101200 PART NAME RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL QTY.
Seals up to S/N1337562 Table of Contents DCA-220SSK —RUBBER SEAL ASSY. PAGE 148 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Seals up to S/N1337562 S/N1337563~ Table of Contents DCA-220SSK —RUBBER SEAL ASSY. RUBBER SEAL ASSY. S/N1337563~ NO 1 2 3 4 5 6 8 8 9 10 11 12 PART NO 0228901250 0228901010 0228900650 0228901050 0229201300 0228901280 0228800760 0221200760 0228801100 0229201200 0228100120 0228100510 PART NAME QTY. REMARKS RUBBER SEAL 4 RUBBER SEAL 4 RUBBER SEAL 2 RUBBER SEAL 3 RUBBER SEAL 4 RUBBER SEAL 2 RUBBER SEAL ........................ 2 ........... S/N1337563TO 3701661 RUBBER SEAL ........................ 2 ......
Table of Contents DCA-220SSK — AUTOMATIC OIL FEEDER ASSY. AUTOMATIC OIL FEEDER ASSY. UP TO S/N1337562 PAGE 150 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Table of Contents Oil Feeder DCA-220SSK — AUTOMATIC OIL FEEDER ASSY. AUTOMATIC OIL FEEDER ASSY. UP TO S/N1337562 NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 PART NO 8195591103 0810105104 0132000000 01120825 0130200000 0602211212 8185524504 0011305100 011606025 0605511090 012210035 0805531204 0805531304 4542025004 3475512004 3475006304 0193101600 0193101600 0191600270 0605515000 0605515098 7432051504 0197301200 0605515014 PART NAME QTY. REMARKS OIL TANK 1 CAP, OIL TANK 1 PLUG 1 HEX.
Table of Contents DCA-220SSK — CONTROL BOX ASSY. REMOTE (OPTIONAL PARTS) CONTROL BOX ASSY. REMOTE (OPTIONAL PARTS) UP TO S/N1337562 PAGE 152 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Table of Contents Control Box Remote (Options) DCA-220SSK — CONTROL BOX ASSY. REMOTE (OPTIONAL PARTS) CONTROL BOX ASSY.
Table of Contents DCA-220SSK-DECALS ASSY. DECALS ASSY. PAGE 154 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Decals Table of Contents DCA-220SSK-DECALS ASSY. DECALS ASSY. NO. 1-1 1-1 1-1 1-1 1-1 1-1 1-2 1-2 1-2 1-2 1-2 1-2 1-2 PART NO. 0840626802 0840632002 0800655603 C1551000503 C1552000403 0840614303 0840601604 B1552000103 C9522100003 0840621803 0840632203 0840621902 0840632302 PART NAME QTY. REMARKS DECAL; HANDLING PROCEDURES;S3181A ...................... 1 ........ S/N1325370 TO 1326266 DECAL; HANDLING PROCEDURES;S3387 ......................... 1 ........
Table of Contents DCA-220SSK-DECALS ASSY. DECALS ASSY. PAGE 156 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV.
Decals Table of Contents DCA-220SSK-DECALS ASSY. DECALS ASSY. NO. PART NO. 4-1 4-1 4-2 4-2 4-3 4-4 4-5 4-5 PART NAME QTY. REMARKS ENGINE OPERATING GROUP 0840625004 DECAL;PREHEAT LAMP;S3036 .......................................... 1 ........ UP TO S/N3701661 C15520000103OPERATING PANEL;C15200001 .......................................... 1 ........ S/N3701662~ 0840625104 DECAL;STARTER SWITCH;S3037 ...................................... 1 ........
Table of Contents TERMS AND CONDITIONS OF SALE — PARTS Effective: July 1, 2000 PAYMENT TERMS 4. Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
NOTE DCA-220SSK — PARTS AND OPERATION MANUAL (STD)— REV.
PARTS AND OPERATION MANUAL Table of Contents HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING PARTS DEPARTMENT 800/427-1244 or 310/537-3700 FAX: 800/672-7877 or 310/637-3284 SERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 MAIN 800/421-1244 or 310/537-3700 FAX: 310/537-3927 Manufactured for Multiquip Inc. by DENYO MANUFACTURING, CO., USA MULTIQUIP INC.
