PARTS AND OPERATION MANUAL OPERATION AND PARTS MANUAL WHISPERWATTTM SERIES MODEL DCA-220SSVU 60 Hz GENERATOR PARTS LIST NO. M4870300024A Revision #1 (01/20/06) THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
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HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MQ POWER CORPORATE OFFICE 18910 Wilmington Ave. 800-421-1244 Carson, CA 90746 FAX: 310-632-2656 Email: mqpower@multiquip.com Internet: www.mqpower.com PARTS DEPARTMENT 800-427-1244 FAX: 800-672-7877 310-537-3700 FAX: 310-637-3284 SERVICE DEPARTMENT 800-835-2551 FAX: 310-638-8046 310-537-3700 TECHNICAL ASSISTANCE 800-835-2551 FAX: 310-638-8046 WARRANTY DEPARTMENT 800-835-2551, EXT. 279 FAX: 310-638-8046 310-537-3700, EXT.
TABLE OF CONTENTS MQ POWER DCA-220SSVU WHISPER WATTTM GENERATOR WHISPERW California Proposition 65 Warning ..................................... 2 Here's How To Get Help .................................................... 3 Table Of Contents ............................................................. 4 Parts Ordering Procedures ............................................... 5 Specifications ................................................................... 6 Dimensions (Top, Side, Front) ..............
PARTS ORDERING PROCEDURES When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ ❒ ❒ Dealer account number Dealer name and address Shipping address (if different than billing address) Return fax number Applicable model number Quantity, part number and description of each part Specify preferred method of shipment: ✓ FedEx or UPS Ground Note: Unless otherwise indicated by customer, all ✓ FedEx or UPS Second Day or Third Day orders are treated as “Standard Orders”, and will ✓ FedEx or UPS Nex
DCA-220SSVU — SPECIFICATIONS Table 1. Generator Specifications Model DCA-220SSVU Type Revolving field, self ventilated, open protected type synchronous generator Armature Connection Star with Neutral/Zig Zag Phase 3 Standby Output 243 KVA (194 KW) Prime Output 220 KVA (176 KW) Voltage — 1Ø 120, 127, 139, 240, 2 54, and 277V Voltage — 3Ø 208, 220, 240, 416, 440, and 480V Frequency 60 Hz Speed 1800 r pm Power Factor 0.8 Dry Weight 7,678 lbs. (3,483 kg.) Wet Weight 8,580 lbs.
DCA-220SSVU — DIMENSIONS (TOP, SIDE AND FRONT) TABLE 3. DIMENSIONS Reference Letter Dimension ft. (mm.) Reference Letter Dimension ft. (mm.) A 42.12 in. (1,070 mm.) F 143.70 in. (3,650 mm.) B 40.74 in. (1,035 mm.) G 68.89 in. (1,750 mm.) C 39.17 in. (995 mm.) H 51.18 in. (1,300 mm.) D 40.74 in. (1,035 mm. E 39.17 in. (995 mm. Figure 1. Dimensions DCA-220SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-220SSVU — SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others. NOTE This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the MQ Power Model DCA-220SSVU Whisperwatt™ Generator.
DCA-220SSVU — SAFETY MESSAGE ALERT SYMBOLS WARNING - ROTATING PARTS NEVER operate equipment with covers, or guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury. CAUTION - ACCIDENTAL STARTING ALWAYS place the engine ON/OFF switch (MPEC) in the OFF/RESET position when the generator is not in use. CAUTION - OVER-SPEED CONDITIONS NEVER tamper with the factory settings of the engine governor or settings.
DCA-220SSVU — RULES FOR SAFE OPERATION DANGER - READ THIS MANUAL! Failure to follow instructions in this manual may lead to serious injury or even DEATH! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only. The following safety guidelines should always be used when operating the DCA-220SSVU Whisperwatt™ AC Generator. General Safety: ■ DO NOT operate or service this equipment before reading this entire manual.
DCA-220SSVU — RULES FOR SAFE OPERATION Generator Grounding To guard against electrical shock and possible damage to the equipment, it is important to provide a good EARTH ground. Article 250 (Grounding) of the National Electrical Code (NEC) provides guide lines for proper grounding and specifies that the cable ground shall be connected to the grounding system of the building as close to the point of cable entry as practical.
DCA-220SSVU — RULES FOR SAFE OPERATION Maintenance Safety ■ The electrical voltage required to operate the generator can cause severe injury or even death through physical contact with live circuits. Turn all circuit breakers OFF before performing maintenance on the generator. ■ NEVER lubricate components or attempt service on a running machine. ■ ALWAYS disconnect the NEGATIVE battery terminal before performing service on the generator.
DCA-220SSVU — RULES FOR SAFE OPERATION Towing & Transporting Safety ■ The maximum speed for highway towing is 55 MPH unless posted otherwise. Recommended off-road towing To reduce the possibility of an accident while transporting is not to exceed 15 MPH or less depending on type of the generator on public roads, always make sure the trailer terrain.
DCA-220SSVU — GENERATOR DECALS The DCA-220SSVU generator is equipped with a number of safety decals (Figures 2 & 3). These decals are provided for operator safety and maintenance information. The illustration below and on the preceding page show the decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer. Figure 2. Generator Decals PAGE 14 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-220SSVU — GENERATOR DECALS Figure 3. Generator Decals (Cont inued) DCA-220SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-220SSVU — INSTALLATION Figure 4. Typical Generator Grounding Application PAGE 16 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-220SSVU — INSTALLATION Outdoor Installation Generator Grounding Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will not be discharged in the direction of nearby homes. The installation site must be relatively free from moisture and dust. All electrical equipment should be protected from excessive moisture.
DCA-220SSVU — GENERAL INFORMATION DCA-220SSVU Whisperwatt™ Series Familiarization Generator The MQ Power Model DCA-220SSVU is a 176 kW generator (Figure 5) that is designed as a high quality portable (requires a trailer for transport) power source for telecom sites, lighting facilities, power tools, submersible pumps and other industrial and construction machinery.
DCA-220SSVU — MAJOR COMPONENTS Table 4. Generator Major Components ITEM NO. DESCRIPTION 1 Output Terminal Panel Assembly 2 Output Receptacles Assembly 3 Air Filter Assembly 4 Muffler Assembly 5 Fuel Tank Assembly 6 Engine Assembly 7 Battery Assembly 8 Generator Assembly 9 Circuit Breaker Assembly 10 Generator/Engine Control Panel Assembly Figure 5. Major Components DCA-220SSVU— OPERATION AND PARTS MANUAL — REV.
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DCA-220SSVU — GENERATOR CONTROL PANEL Figure 6. Generator Control Panel The definitions below describe the controls and functions of Located behind the generator control panel is the Generator Control Box. This box contains some of the necessary the DCA-220SSVU Generator Control Panel (Figure 6). 1. Frequency Meter – Indicates the output frequency in electronic components required to make the generator function. hertz (Hz). Normally 60 Hz. 2. 3. 4. 5. 6. 7.
DCA-220SSVU — ENGINE OPERATING PANEL Figure 7. Engine Operating Panel PAGE 22 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-220SSVU — ENGINE OPERATING PANEL The definitions below describe the controls and functions of the DCA-220SSVU Engine Operating Panel (Figure 7). 1. Panel Light – Normally used in dark areas or at night time. When activated, panel lights will illuminate. When the generator is not in use be sure to turn the panel light switch to the OFF position. 2. Panel Light Switch – When activated will turn on control panel light. 3.
DCA-220SSVU — OUTPUT TERMINAL PANEL FAMILIARIZATION Output Terminal Panel The Output Terminal Panel (Figure 8) shown below is located on the right-hand side (left from control panel) of the generator. Lift up on the cover to gain access to receptacles and terminal lugs.
DCA-220SSVU — OUTPUT TERMINAL PANEL FAMILIARIZATION 100 VAC GFCI Receptacles There are two 120 VAC, 20 amp GFCI (Duplex Nema 5-20R) recepacles provided on the output terminal panel. These receptacles can be accessed in any voltage selector switch position. Each receptacle is protected by a 20 amp circuit breaker. These breakers are located directly above the GFCI receptacles.
DCA-220SSVU — OUTPUT TERMINAL PANEL FAMILIARIZATION Connecting Loads Loads can be connected to the generator by the Ouput Terminal Lugs or the convienience receptacles (Figure 13). Make sure to read the operation manual before attempting to connect a load to the generator. To protect the output terminals from overload, a 3-pole, 600A main circuit breaker is provided. Make sure to switch ALL circuit breakers to the OFF position prior to starting the engine.
DCA-220SSVU — LOAD APPLICATION Single Phase Load Three Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage, frequency, and voltage requirements are satisfactorily supplied by the generator for operating the equipment. When calculating the power requirements for 3-phase power use the following equation: Generally, the wattage listed on the nameplate of the equipment is its rated output.
DCA-220SSVU — GENERATOR OUTPUTS Generator Amperage Generator Output Voltages A wide range of voltages are available to supply voltage for Tables 8 and 9 describe the generator’s current output capamany different applications. Voltages are selected by apply- bility for both 1Ø-phase and 3Ø phase applications. ing jumpers (6) to the voltage change-over board (Figure 15). To obtain some of the voltages as listed in Table 6 (see Table 8.
DCA-220SSVU — GENERATOR OUTPUTS/ GAUGE READING Maximum Amps Table 10 shows the maximum amps the generator can provide. DO NOT exceed the maximum amps as listed. Table 10. Generator Maximum Amps Model DCA220SSVU Rated Voltage Maximum Amps Single Phase 120 Volt 488.9 amps (4 wire) Single Phase 240 Volt 244.4 amps (4 wire) Three Phase 240 Volt 529 amps Three Phase 480 Volt 264 amps How to Read the Output Terminal Gauge.
DCA-220SSVU — OUTPUT TERMINAL PANEL CONNECTIONS UVWO Terminal Output Voltages Various output voltages can be obtained using the UVWO output terminal lugs. The voltages at the terminals are dependent on the placement of the jumpers plates (6) on the Voltage Change-Over Board and the adjustment of the Figure 23. Voltage Regulator Knob Voltage Regulator Control Knob.
DCA-220SSVU — OUTPUT TERMINAL PANEL CONNECTIONS 3Ø-480V UVWO Terminal Output Voltages 1Ø-480V UVWO Terminal Output Voltages 1. Jumper the voltage change-over board for 480V operation 1. Make sure the voltage change-over board is jumpered as shown in Figure 26. This configuration uses 6 jumper for 480V operation as shown in Figure 26. plates in 3 different positions. Remember there are 2 2. Connect the load wires to the UVWO terminals as shown jumper plates at every position.
DCA-220SSVU — PRE-SETUP Fuel Check Circuit Breakers To protect the generator from an overload, a 3-pole, 600 amp, main circuit breaker is provided to protect the U,V, and W Output Terminals from overload. In addition two single-pole, 20 amp GFCI circuit breakers are provided to protect the GFCI receptacles from overload. Three 50 amp load circuit breakers have also been provided to protect the auxiliary receptacles from overload.
DCA-220SSVU — PRE-SETUP Refueling Procedure: 3. WARNING - RESPIRATORY HAZARDS Open cabinet doors on the “right side” of the generator (from generator control panel position). Remove fuel cap and fill tank (Figure 33). Diesel fuel and its vapors are dangerous to your health and the surrounding environment. Avoid skin contact and/or inhaling fumes. 1. Level Tanks – Make sure fuel cells are level with the ground.
DCA-220SSVU — PRE-SETUP Coolant (ISUZU Antifreeze/Summer Coolant/Water) VOLVO recommends VOLVO antifreeze/summer coolant for use in their engines, which can be purchased in concentrate (and mixed with 50% demineralized water) or pre-diluted. See the VOLVO Engine Owner's Manual for further details. Cleaning the Radiator The engine may overheat if the radiator fins become overloaded with dust or debris. Periodically clean the radiator fins with compressed air.
DCA-220SSVU — PRE-SETUP Battery When connecting battery do the following: This unit is of negative ground DO NOT connect in reverse. 1. NEVER connect the battery cables to the battery terminals when the MPEC Control Switch is in either Always maintain battery fluid level between the specified marks. Battery life will be shortened, if the fluid level are not the MANUAL position. ALWAYS make sure that the MPEC Control Switch is in the OFF/RESET position when properly maintained.
DCA-220SSVU — GENERATOR START-UP PROCEDURE (MANUAL) Before Starting CAUTION - LETHAL EXHAUST HAZARD The engine's exhaust contains harmful emissions. ALWAYS have adequate ventilation when operating. Direct exhaust away from nearby personnel. Starting (Manual) 1. In cold weather conditions, press and hold the pre-heat button (Figure 40) for at least 50 seconds to warm the engine glow plugs.
DCA-220SSVU — GENERATOR START-UP PROCEDURE (MANUAL) 6. The generator's frequency meter (Figure 45) should be displaying the 60 cycle output frequency in HERTZ. 10. The coolant temperature gauge (Figure 50) will indicate the coolant temperature. Under normal operating conditions the coolant temperature should be between 165 and 203 degrees Fahrenheit (Green Zone). Figure 50. Coolant Temperature Gauge Figure 45. Frequency Meter (Hz) 7.
DCA-220SSVU — GENERATOR START-UP PROCEDURE (AUTO MODE) Starting (Auto Mode) When starting generator in AUTO mode use the "Manual Start-up" procedure except where noted (see below). DANGER - ELECTRICAL SYSTEM HAZARDS Before connecting this generator to any building’s electrical system, a licensed electrician must install an isolation (transfer) switch. Serious damage to the building’s electrical system may occur without this transfer switch.
DCA-220SSVU — GENERATOR SHUT-DOWN PROCEDURES WARNING - SHUTTING DOWN THE GENERATOR NEVER stop the engine suddenly except in an emergency. Normal Shutdown Procedure To shutdown the generator use the following procedure: 1. Place both the MAIN, GFCI and LOAD circuit breakers as shown in Figure 38 to the OFF position. 2. Place the engine speed switch (Figure 56) in the “LOW ” (down) position. Emergency Shutdown Procedure 1.
DCA-220SSVU — MAINTENANCE 10 Hrs DAILY TABLE 14.
DCA-220SSVU — MAINTENANCE Flushing Out Radiator and Replacing Coolant Air Removal If air enters the fuel injection system of a diesel engine, starting becomes impossible. After running out of fuel, or after disassembling the fuel system, bleed the system according to the following procedure. See the VOLVO Engine Manual for details. To restart after running out of fuel, turn the switch to the “ON” position for 15-30 seconds. Try again, if needed. This unit is equipped with an automatic air bleeding system.
DCA-220SSVU — MAINTENANCE Jacket Water Heater and Internal Battery Charger 120 VAC Input Receptacles (OPTIONAL) This generator can be optionally equipped with two 120 VAC, 20 amp input receptacles located on the output terminal panel. The purpose of these receptacles is to provide power via commercial power to the jacket water heater and internal battery charger. These receptacles will ONLY function when commercial power has been supplied to them (Figure 58).
DCA-220SSVU — TRAILER MAINTENANCE Trailer Maintenance 7. Coupler - Type of hitch used on the trailer for towing. This section is intended to provide the user with generic 8. Tire Size - Indicates the diameter of the tire in inches trailer service and maintenance information. The service and (10,12,14, etc.), and the width in millimeters maintenance guidelines referenced in this section refer to a (175,185,205, etc.). The tire diameter must match the wide range of trailers. diameter of the tire rim.
DCA-220SSVU — TRAILER MAINTENANCE Brakes Trailer brakes should be inspected the first 200 miles of operation. This will allow the brake shoes and drums to seat properly. After the first 200 mile interval, inspect the brakes every 3,000 miles. If driving over rough terrain, inspect the brakes more frequently. Figure 59 displays the major hydraulic surge brake components that will require inspection and maintenance.
DCA-220SSVU — TRAILER MAINTENANCE Tires/Wheels/Lug Nuts Tires and wheels are a very important and critical components of the trailer. When specifying or replacing the trailer wheels it is important the wheels, tires, and axle are properly matched. CAUTION - EYESIGHT HAZARD Suspension The leaf suspension springs and associated components (Figure 60) should be visually inspected every 6,000 miles for signs of excessive wear, elongation of bolt holes, and loosening of fasteners.
DCA-220SSVU — TRAILER MAINTENANCE Lug Nut Torque Requirements It is extremely important to apply and maintain proper wheel mounting torque on the trailer. Be sure to use only the fasteners matched to the cone angle of the wheel. Proper procedure for attachment of the wheels is as follows: 1. Start all wheel lug nuts by hand. 2. Torque all lug nuts in sequence (see Figure 61). DO NOT torque the wheel lug nuts all the way down. Tighten each lug nut in 3 separate passes as defined by Table 18. 3.
DCA-220SSVU — TRAILER WIRING DIAGRAM Figure 62. Trailer/Towing Vehicle Wiring Diagram 1 DCA-220SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-220SSVU — GENERATOR WIRING DIAGRAM Figure 63. Generator Wiring Diagram PAGE 48 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-220SSVU — ENGINE WIRING DIAGRAM Figure 64. Engine Wiring Diagram DCA-220SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-220SSVU — TROUBLESHOOTING (GENERATOR) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 19 shown below for diagnosis of the Generator. If the problem cannot be remedied, consult our company's business office or service plant. TABLE 19.
DCA-220SSVU — TROUBLESHOOTING (ENGINE CONTROLLER) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 20 (Engine Controller Troubleshooting) as a basic guideline for troubleshooting the Microprocessor Engine Controller unit (MPEC). If the problem cannot be remedied, consult our company's business office or service plant. TABLE 20. ENGINE CONTROLLER TROUBLESHOOTING (MPEC) SYMPTOM Low oil pressure light is on.
DCA-220SSVU — EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. The contents and part numbers listed in the parts section are subject to change without notice . Multiquip does not guarantee the availibility of the parts listed. PART NO. PART NAME QTY. 12345 BOLT ....................... 1.... WASHER, 1/4 IN. ...........
DCA-220SSVU — SUGGESTED SPARE PARTS DCA-220SSVU WHISPER WATTGENRATOR W/VOLVO PENTA TAD741GE DIESEL ENGINE 1 TO 3 UNITS Qty. P/N Description 1 ......... V3827051 ............ HOSE, RADIATOR UPPER 1 ......... V3827052 ............ HOSE, RADIATOR LOWER 1 ......... V866095 .............. RADIATOR CAP 1 ......... 0605505070 ........ FUEL CAP 1 ......... V966846 .............. V-BELT SET, MAIN S/N 2071145377 AND BELOW 1 ......... V966847 .............. V-BELT SET, MAIN S/N 2071145378 AND ABOVE 1 .........
DCA-220SSVU — GENERATOR ASSY. GENERATOR ASSY. PAGE 54 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-220SSVU — GENERATOR ASSY. GENERATOR ASSY. NO. 1 1-1 * 1-2 * 1-3 * 1-4 * 1-4A 1-4B 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 1-13 2 3 4 5 6 7 7-1# 7-2# 7-3# 7-4# 7-5# 7-6# 7-7# 7-8# 7-9# 7-10# 7-11# 7-12# 8 9 PART NO.
DCA-220SSVU — GENERATOR ASSY. (CONT.) GENERATOR ASSY. PAGE 56 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-220SSVU — GENERATOR ASSY. (CONT.) GENERATOR ASSY. (CONT.) NO. 10 10A 10B 11 12 13 14 14A 14B 15 16 17 18 19 20 20A 20B 21 22 22A 23 PART NO. 0012110065 0042610000 0041210000 0017112045 C1154400004 C1154300004 0010106060 0040006000 0041206000 C1154400103 0017106016 0343205150 0043605000 C1132300114 0010106030 0041206000 0600815000 0605000012 0030020000 0040020000 0070506907 PART NAME HEX. HEAD BOLT SPRING WASHER PLAIN WASHER HEX. HEAD BOLT COVER, BEARING GASKET, BEARING HEX.
DCA-220SSVU— CONTROL PANEL ASSY. CONTROL PANEL ASSY. PAGE 58 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-220SSVU— CONTROL PANEL ASSY. CONTROL PANEL ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14A 15 16 17 18 19 20 21 22 23 24 25 26 26A 27 28 29 30 31 PART NO.
DCA-220SSVU— CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 60 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-220SSVU— CONTROL BOX ASSY. CONTROL BOX ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22A 23 24 25 26 27 28 29 30 PART NO. M4213000012 0601809690 0027106016 0601870420 0601815168 M421360024 0016908035 M4273000003 M4276400004 0017106025 M4276200004 M4276300004 M9220100104 M9220100104 0040010000 0041410000 0016900030 0601820625 0027105016 0601820845 0601820846 0027104016 0207004000 M4260600214 0016908020 0602202568 0027105016 0601821370 0027104020 V1622515 0027105035 PART NAME QTY.
DCA-220SSVU— CONTROL BOX ASSY. (CONT) CONTROL BOX ASSY. (CONT.) PAGE 62 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-220SSVU— CONTROL BOX ASSY. (CONT) CONTROL BOX ASSY. (CONT.) NO. 31 31A 31B 32 32A 32B 33 34 35 36 37 38 39 40 41 42 42 43 44 45 45 46 PART NO. LY2DUS24VDC 0601823109 0601824400 0601822060 0601823143 0601824404 0601827684 0027104020 M4213600104 0041206000 0605010502 M4213500004 0016908020 M4213300004 0016908020 M4213400004 M4213400014 0016908020 0016910025 0601842449 0601842449 0027104010 PART NAME QTY. REMARKS RELAY, 24VDC .................................................. 1 ...........
DCA-220SSVU— ENGINE AND RADIATOR ASSY. ENGINE AND RADIATOR ASSY. PAGE 64 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-220SSVU— ENGINE AND RADIATOR ASSY. ENGINE AND RADIATOR ASSY. NO. 1 1-1 * 1-2 * 1-3 * 1-4 * 1-5 * 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 PART NO.
DCA-220SSVU— ENGINE AND RADIATOR ASSY. ENGINE AND RADIATOR ASSY. PAGE 66 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-220SSVU— ENGINE AND RADIATOR ASSY. ENGINE AND RADIATOR ASSY. NO. PART NO. PART NAME QTY. REMARKS 31 0605515109 HOSE BAND 1 32 0269401700 BLOWBY HOSE 1 33 0605515199 HOSE BAND 2 34 M4483600003 HOSE GUIDE 1 35 0016908020 HEX.
DCA-220SSVU— OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 2-WHITE 3-SPECTRUM GREY 4-SUNBELT GREEN 5-BLACK 6-CATERPILLAR YELLOW 7-CATO GOLD 8-RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 68 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-220SSVU— OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16-1 17 18 19 20 20A 21 22 23 24 25 26 27 28 29 30 31 32 PART NO.
DCA-220SSVU— BATTERY ASSY. BATTERY ASSY. PAGE 70 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-220SSVU— BATTERY ASSY. BATTERY ASSY. NO. 1 2 3 4 5 6 7 8 PART NO. 0602220196 M9310500404 M9103000504 0602220921 0040006000 M4346900114 M4346400314 M4346900014 PART NAME BATTERY BATTERY SHEET BATTERY BAND BATTERY BOLT SET SPRING WASHER BATTERY CABLE BATTERY CABLE BATTERY CABLE QTY. 2 2 2 4 4 1 1 1 REMARKS 1 DCA-220SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-220SSVU— MUFFLER ASSY. MUFFLER ASSY. PAGE 72 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-220SSVU— MUFFLER ASSY. MUFFLER ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 PART NO. M4330100002 0016910025 M4333000003 V424628 M4333200004 0017112055 M4330300004 0016908020 M4333300004 0016908020 0602326062 PART NAME MUFFLER HEX. HEAD BOLT EXHAUST PIPE GASKET GASKET HEX. HEAD BOLT COVER HEX. HEAD BOLT BRACKET HEX. HEAD BOLT U-BOLT SET QTY. 1 4 1 1 1 4 2 4 1 4 1 REMARKS REPLACES P/N 0602320196 1 DCA-220SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-220SSVU— FUEL TANK ASSY. FUEL TANK ASSY. PAGE 74 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-220SSVU— FUEL TANK ASSY. FUEL TANK ASSY. NO. 1 1-1 2 3 4 5 6 7 8 9 10 11 12 13 13A 14 15 16 17 18 19 20 PART NO. M4363000002 0605505070 M4363200004 M9310500104 0016908020 0207308000 0222100720 M9200000003 M9200200004 0150000018 0016906020 M1363400104 0605515198 V8159966 V8159975 0602022567 0602022992 0016910030 0191302150 0191300600 0191302200 0605515109 PART NAME QTY. REMARKS FUEL TANK 1 CAP, FUEL TANK 1 TANK BAND 2 SUPPORTER SHEET 4 HEX. HEAD BOLT 2 HEX.
DCA-220SSVU— ENCLOSURE ASSY. ENCLOSURE ASSY. ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 2-WHITE 3-SPECTRUM GREY 4-SUNBELT GREEN 5-BLACK 6-CATERPILLAR YELLOW 7-CATO GOLD 8-RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 76 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-220SSVU— ENCLOSURE ASSY. ENCLOSURE ASSY. NO. 1 1A 2 3 4 4A 5 5A 6 7 8 8A 9 10 11 12 13 13A 13B 13C 14 14A 14B 14C 15 15A 16 17 17A 18 18A 19 20 21 22 23 23A 24 PART NO.
DCA-220SSVU— ENCLOSURE ASSY. (CONT.) ENCLOSURE ASSY. (CONT.) ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 2-WHITE 3-SPECTRUM GREY 4-SUNBELT GREEN 5-BLACK 6-CATERPILLAR YELLOW 7-CATO GOLD 8-RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 78 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-220SSVU— ENCLOSURE ASSY. (CONT.) ENCLOSURE ASSY. (CONT.) NO. 25 25A 26 26A 27 28 29 29A 30 31 32 32A 33 34 35 36 36A 37 37A 38 38A 39 39A 40 40A 41 41A 42 43 44 45 45A 46 47 48 48A 49 49A 50 51 52 53 54 55 PART NO.
DCA-220SSVU— RUBBER SEALS ASSY. RUBBER SEALS ASSY. PAGE 80 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-220SSVU— RUBBER SEALS ASSY. RUBBER SEALS ASSY. NO. PART NO. 1 0229201300 2 0228901010 3 0228901200 4 0228901050 5 0228900600 6 0229200950 7 0228901230 8 0229201200 9 0228801070 10 0228800640 11 0228800680 12 0228100560 13 0228100370 PART NAME SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER QTY. 4 4 4 3 2 1 2 1 2 1 1 2 2 REMARKS 1 DCA-220SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-220SSVU— NAMEPLATE AND DECALS ASSY. NAMEPLATE AND DECALS ASSY. PAGE 82 — DCA-220SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-220SSVU— NAMEPLATE AND DECALS ASSY. NAMEPLATE AND DECALS ASSY. NO. PART NO. PART NAME QTY. REMARKS 1-1 M3552000103 DECAL; OPERATING PROCEDURES ........................ 1 ........... M35200010 1-2 M9520100304 DECAL; SAFETY INSTRUCTIONS ............................. 1 ........... M92010030 1-3 M9520100603 DECAL; CAUTION ....................................................... 2 ...........
Effective: October 1, 2002 PAYMENT TERMS TERMS AND CONDITIONS OF SALE — PARTS 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin.
NOTE PAGE 1 DCA-220SSVU— OPERATION AND PARTS MANUAL — REV.
PARTS AND OPERATION MANUAL OPERATION AND PARTS MANUAL HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MQ POWER CORPORATE OFFICE 18910 Wilmington Ave. 800-421-1244 FAX: 310-632-2656 Carson, CA 90746 Email: mqpower@multiquip.com Internet: www.mqpower.
