PARTS AND OPERATION MANUAL OPERATION AND PARTS MANUAL WHISPERWATTTM SERIES MODEL DCA-100SSVU 60 Hz GENERATOR PARTS LIST NO. M3870300704F Revision #0 (11/05/07) THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
PAGE 2 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV.
HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MQ POWER CORPORATE OFFICE 18910 Wilmington Ave. 800-421-1244 Carson, CA 90746 FAX: 310-632-2656 Email: mqpower@multiquip.com Internet: www.mqpower.com PARTS DEPARTMENT 800-427-1244 FAX: 800-672-7877 310-537-3700 FAX: 310-637-3284 SERVICE DEPARTMENT 800-835-2551 FAX: 310-638-8046 310-537-3700 TECHNICAL ASSISTANCE 800-835-2551 FAX: 310-638-8046 WARRANTY DEPARTMENT 800-835-2551, EXT. 279 FAX: 310-638-8046 310-537-3700, EXT.
TABLE OF CONTENTS MQ POWER DCA-100SSVU WHISPER WATTTM GENERATOR WHISPERW California Proposition 65 Warning ..................................... 2 Here's How To Get Help .................................................... 3 Table Of Contents ............................................................. 4 Parts Ordering Procedures ............................................... 5 Specifications ................................................................... 6 Dimensions (Top, Side, Front) ..............
PARTS ORDERING PROCEDURES When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ ❒ ❒ Dealer account number Dealer name and address Shipping address (if different than billing address) Return fax number Applicable model number Quantity, part number and description of each part Specify preferred method of shipment: ✓ FedEx or UPS Ground Note: Unless otherwise indicated by customer, all ✓ FedEx or UPS Second Day or Third Day orders are treated as “Standard Orders”, and will ✓ FedEx or UPS Nex
DCA-100SSVU — SPECIFICATIONS Table 1. Generator Specifications Model DCA-100SSVU Type Revolving field, self ventilated, open protected type synchronous generator Armature Connection Star with Neutral/Zig Zag Phase 3 Standby Output 110 KVA (88 KW) Prime Output 100 KVA (80 KW) Voltage — 1Ø 120, 127, 139, 240, 254, and 277V Voltage — 3Ø 208, 220, 240, 416, 440, and 480V Frequency 60 Hz S pe e d 1800 r pm Power Factor 0.8 Dry Weight 4,035 lbs. (1,830 kg.) Wet Weight 4,675 lbs.
DCA-100SSVU — DIMENSIONS (TOP, SIDE AND FRONT) Figure 1. Dimensions TABLE 3. DIMENSIONS Reference Letter Dimension ft. (mm.) Reference Letter Dimension ft. (mm.) A 30.71 in. (780 mm.) F 120.08 in. (3,050 mm.) B 30.71 in. (780 mm.) G 55.12 in. (1,400 mm.) C 41.34 in. (1,050 mm.) H 43.31 in. (1,100 mm.) D 38.19 in. (970 mm.) E 41.34 in. (1,050 mm.) 1 DCA-100SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-100SSVU — SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others. NOTE This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the MQ Power Model DCA-100SSVU Whisperwatt™ Generator.
DCA-100SSVU — SAFETY MESSAGE ALERT SYMBOLS WARNING - ROTATING PARTS NEVER operate equipment with covers, or guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury. CAUTION - ACCIDENTAL STARTING ALWAYS place the engine ON/OFF switch (MPEC) in the OFF/RESET position when the generator is not in use. CAUTION - OVER-SPEED CONDITIONS NEVER tamper with the factory settings of the engine governor or settings.
DCA-100SSVU — RULES FOR SAFE OPERATION DANGER - READ THIS MANUAL! Failure to follow instructions in this manual may lead to serious injury or even DEATH! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only. The following safety guidelines should always be used when operating the DCA-100SSVU Whisperwatt™ AC Generator. General Safety: ■ DO NOT operate or service this equipment before reading this entire manual.
DCA-100SSVU — RULES FOR SAFE OPERATION Generator Grounding To guard against electrical shock and possible damage to the equipment, it is important to provide a good EARTH ground. Article 250 (Grounding) of the National Electrical Code (NEC) provides guide lines for proper grounding and specifies that the cable ground shall be connected to the grounding system of the building as close to the point of cable entry as practical.
DCA-100SSVU — RULES FOR SAFE OPERATION Maintenance Safety Battery Safety ■ The electrical voltage required to operate the generator can cause severe injury or even death through physical contact with live circuits. Turn all circuit breakers OFF before performing maintenance on the generator. Use the following guidelines when handling the battery: ■ NEVER lubricate components or attempt service on a running machine.
DCA-100SSVU — RULES FOR SAFE OPERATION ■ The maximum speed for highway towing is 55 MPH unless posted otherwise. Recommended off-road towing To reduce the possibility of an accident while transporting is not to exceed 15 MPH or less depending on type of the generator on public roads, always make sure the trailer terrain. that supports the generator and the towing vehicle are in good operating condition and both units are mechanically ■ Place chock blocks underneath wheel to prevent rolling, while parked.
DCA-100SSVU — GENERATOR DECALS The DCA-100SSVU generator is equipped with a number of safety decals (Figures 2 & 3). These decals are provided for operator safety and maintenance information. The illustration below and on the preceding page show the decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer. Figure 2. Generator Decals PAGE 14 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-100SSVU — GENERATOR DECALS Figure 3. Generator Decals (Cont inued) DCA-100SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-100SSVU — INSTALLATION Figure 4. Typical Generator Grounding Application PAGE 16 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-100SSVU — INSTALLATION Outdoor Installation Generator Grounding Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will not be discharged in the direction of nearby homes. To guard against electrical shock and possible damage to the equipment, it is important to provide a good EARTH ground.
DCA-100SSVU — GENERAL INFORMATION DCA-100SSVU Whisperwatt™ Series Familiarization Generator The MQ Power Model DCA-100SSVU is a 80 kW generator (Figure 5) that is designed as a high quality portable (requires a trailer for transport) power source for telecom sites, lighting facilities, power tools, submersible pumps and other industrial and construction machinery.
DCA-100SSVU — MAJOR COMPONENTS Table 4. Generator Major Components ITEM NO. Figure 5.
NOTE PAGE PAGE 20 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-100SSVU — GENERATOR CONTROL PANEL Figure 6. Generator Control Panel The definitions below describe the controls and functions of Located behind the generator control panel is the Generator Control Box. This box contains some of the necessary the DCA-100SSVU Generator Control Panel (Figure 6). 1. Frequency Meter – Indicates the output frequency in electronic components required to make the generator function. hertz (Hz). Normally 60 Hz. 2. 3. 4. 5. 6. 7.
DCA-100SSVU — ENGINE OPERATING PANEL Figure 7. Engine Operating Panel PAGE 22 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-100SSVU — ENGINE OPERATING PANEL The definitions below describe the controls and functions of the DCA-100SSVU Engine Operating Panel (Figure 7). 1. Panel Light – Normally used in dark areas or at night time. When activated, panel lights will illuminate. When the generator is not in use be sure to turn the panel light switch to the OFF position. 2. Panel Light Switch – When activated will turn on control panel light. 3.
DCA-100SSVU — OUTPUT TERMINAL PANEL FAMILIARIZATION Output Terminal Panel Output Terminal Familiarization The Output Terminal Panel (Figure 8) shown below is located The “Output Terminal Panel ” (Figure 8) is provided with the on the right-hand side (left from control panel) of the generator. following: Lift up on the cover to gain access to receptacles and terminal ■ Three (3) 120/240V output receptacles @ 50 amp lugs.
DCA-100SSVU — OUTPUT TERMINAL PANEL FAMILIARIZATION 100 VAC GFCI Receptacles There are two 120 VAC, 20 amp GFCI (Duplex Nema 5-20R) recepacles provided on the output terminal panel. These receptacles can be accessed in any voltage selector switch position. Each receptacle is protected by a 20 amp circuit breaker. These breakers are located directly above the GFCI receptacles.
DCA-100SSVU — OUTPUT TERMINAL PANEL FAMILIARIZATION Over Current Relay Loads can be connected to the generator by the Ouput An over current relay (Figure 14) is connected to the main Terminal Lugs or the convenience receptacles (Figure 13). circuit breaker. In the event of an overload, both the circuit Make sure to read the operation manual before attempting breaker and the over current relay may trip.
DCA-100SSVU — LOAD APPLICATION Single Phase Load Three Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage, frequency, and voltage requirements are satisfactorily supplied by the generator for operating the equipment. When calculating the power requirements for 3-phase power use the following equation: Generally, the wattage listed on the nameplate of the equipment is its rated output.
DCA-100SSVU — GENERATOR OUTPUTS Voltage Selector Switch Generator Amperage The voltage selector switch (Figure 16) is located above Table 8 describes the generator’s current output capability the output terminal panel’s Hard Wire Hook-up Panel. It for both 1Ø-phase and 3Ø phase applications. has been provided for ease of voltage selection. Table 8. Generator Maximum Amps Figure 16.
DCA-100SSVU — GAUGE READING How to Read the Output Terminal Gauges. The gauges and selector switches on the control panel DO NOT effect the generator output. They are provided to help observe how much power is being supplied at the Output terminals lugs. Before taking a reading off either gauge, set the Voltage Selector Switch (Figure 17) to the position which produces the required voltage (For example, for 3Ø 240V, choose the center 3Ø 240/ 139V position on the voltage selector switch.
DCA-100SSVU — OUTPUT TERMINAL PANEL CONNECTIONS UVWO Terminal Output Voltages 3Ø 208V/1Ø120V Output Terminal Lug Voltages Various output voltages can be obtained using the Output 1. Place the voltage selector switch in the 3Ø 240/139 Terminal Lugs.. The voltages at the terminals are depenposition as shown in Figure 25. dent on the position of the Voltage Selector Switch and the Use this position for adjustment of the Voltage Regulator Control Knob. 3Ø-208 or 1Ø120V.
DCA-100SSVU — OUTPUT TERMINAL PANEL CONNECTIONS 3Ø 480/277 Output Terminal Lug Voltages 1Ø 240V/120V Output Terminal Lug Voltages 1. Place the voltage selector switch in the 3Ø 480/277 1. Place the voltage selector switch in the 1Ø 240/120 position as shown in Figure 27. position as shown in Figure 29. Figure 27. Voltage Selector Switch 480/277V Three-Phase Position Figure 29. Voltage Selector Switch 240/120V Single-Phase Position 2. Connect the load wires to the Output Terminal Lugs as 2.
DCA-100SSVU — SETUP Fuel Check Circuit Breakers To protect the generator from an overload, a 3-pole, 250 amp, main circuit breaker is provided to protect the U,V, and W Output Terminals from overload. In addition two single-pole, 20 amp GFCI circuit breakers are provided to protect the GFCI receptacles from overload. Three 50 amp load circuit breakers have also been provided to protect the auxiliary receptacles from overload.
DCA-100SSVU — SETUP Refueling Procedure: 3. WARNING - RESPIRATORY HAZARDS Open cabinet doors on the “right side” of the generator (from generator control panel position). Remove fuel cap and fill tank (Figure 33). Diesel fuel and its vapors are dangerous to your health and the surrounding environment. Avoid skin contact and/or inhaling fumes. 1. Level Tanks – Make sure fuel cells are level with the ground. Failure to do so will cause fuel to spill from the tank before reaching full capacity (Figure 32).
DCA-100SSVU — SETUP Coolant (Antifreeze/Summer Coolant/Water) VOLVO recommends VOLVO antifreeze/summer coolant for use in their engines, which can be purchased in concentrate (and mixed with 50% demineralized water) or pre-diluted. See the VOLVO Engine Owner's Manual for further details. Cleaning the Radiator The engine may overheat if the radiator fins become overloaded with dust or debris. Periodically clean the radiator fins with compressed air.
DCA-100SSVU — SETUP When connecting battery do the following: Battery This unit is of negative ground DO NOT connect in reverse. 1. NEVER connect the battery cables to the battery terminals when the MPEC Control Switch is in either Always maintain battery fluid level between the specified the MANUAL position. ALWAYS make sure that the MPEC marks. Battery life will be shortened, if the fluid level are not Control Switch is in the OFF/RESET position when properly maintained.
DCA-100SSVU — GENERATOR START-UP PROCEDURE (MANUAL) Before Starting CAUTION - LETHAL EXHAUST HAZARD Manual Start-up Procedure 1. Place the engine speed switch (Figure 41) in the “LOW ” (down) position. The engine's exhaust contains harmful emissions. ALWAYS have adequate ventilation when operating. Direct exhaust away from nearby personnel. WARNING - STARTING THE GENERATOR NEVER! manually start the engine with the main, GFCI or auxiliary circuit breakers in the ON (closed) position. Figure 41.
DCA-100SSVU — GENERATOR START-UP PROCEDURE (MANUAL) 5. The generator's frequency meter (Figure 45) should be displaying the 60 cycle output frequency in HERTZ. 9. The coolant temperature gauge (Figure 50) will indicate the coolant temperature. Under normal operating conditions the coolant temperature should be between 165~203 °F (74~95 °C), Green Zone. Figure 50. Coolant Temperature Gauge Figure 45. Frequency Meter (Hz) 6.
DCA-100SSVU — GENERATOR START-UP PROCEDURE (AUTO MODE) Starting (Auto Mode) When starting generator in AUTO mode use the "Manual Start-up" procedure except where noted (see below). DANGER - ELECTRICAL SYSTEM HAZARDS Before connecting this generator to any building’s electrical system, a licensed electrician must install an isolation (transfer) switch. Serious damage to the building’s electrical system may occur without this transfer switch.
DCA-100SSVU — GENERATOR SHUT-DOWN PROCEDURES WARNING - SHUTTING DOWN THE GENERATOR NEVER stop the engine suddenly except in an emergency. Normal Shutdown Procedure To shutdown the generator use the following procedure: 1. Place both the MAIN, GFCI and LOAD circuit breakers as shown in Figure 38 to the OFF position. 2. Place the engine speed switch (Figure 56) in the “LOW ” (down) position. Emergency Shutdown Procedure 1. Place the MPEC Control Switch switch (Figure 57) to the OFF/RESET position. 2.
DCA-100SSVU — MAINTENANCE 10 Hrs DAILY TABLE 14.
DCA-100SSVU — MAINTENANCE Flushing Out Radiator and Replacing Coolant Air Removal If air enters the fuel injection system of a diesel engine, starting becomes impossible. After running out of fuel, or after disassembling the fuel system, bleed the system according to the following procedure. See the VOLVO Engine Manual for details. To restart after running out of fuel, turn the switch to the “ON” position for 15-30 seconds. Try again, if needed. This unit is equipped with an automatic air bleeding system.
DCA-100SSVU — MAINTENANCE Jacket Water Heater and Internal Battery Charger 120 VAC Input Receptacles (OPTIONAL) This generator can be optionally equipped with two 120 VAC, 20 amp input receptacles located on the output terminal panel. The purpose of these receptacles is to provide power via commercial power to the jacket water heater and internal battery charger. These receptacles will ONLY function when commercial power has been supplied to them (Figure 58).
DCA-100SSVU — TRAILER MAINTENANCE 8. Tire Size - Indicates the diameter of the tire in inches (10,12,14, etc.), and the width in millimeters This section is intended to provide the user with generic (175,185,205, etc.). The tire diameter must match the trailer service and maintenance information. The service and diameter of the tire rim. maintenance guidelines referenced in this section refer to a wide range of trailers. 9. Tire Ply - The tire ply (layers) number is rated in letters; 2-ply,4-ply,6-ply, etc.
DCA-100SSVU — TRAILER MAINTENANCE Brakes Trailer brakes should be inspected the first 200 miles of operation. This will allow the brake shoes and drums to seat properly. After the first 200 mile interval, inspect the brakes every 3,000 miles. If driving over rough terrain, inspect the brakes more frequently. Figure 59 displays the major hydraulic surge brake components that will require inspection and maintenance.
DCA-100SSVU — TRAILER MAINTENANCE Tires/Wheels/Lug Nuts Tires and wheels are a very important and critical components of the trailer. When specifying or replacing the trailer wheels it is important the wheels, tires, and axle are properly matched. CAUTION - EYESIGHT HAZARD Suspension The leaf suspension springs and associated components (Figure 60) should be visually inspected every 6,000 miles for signs of excessive wear, elongation of bolt holes, and loosening of fasteners.
DCA-100SSVU — TRAILER MAINTENANCE Lug Nut Torque Requirements It is extremely important to apply and maintain proper wheel mounting torque on the trailer. Be sure to use only the fasteners matched to the cone angle of the wheel. Proper procedure for attachment of the wheels is as follows: 1. Start all wheel lug nuts by hand. 2. Torque all lug nuts in sequence (see Figure 61). DO NOT torque the wheel lug nuts all the way down. Tighten each lug nut in 3 separate passes as defined by Table 18. 3.
DCA-100SSVU — TRAILER WIRING DIAGRAM Figure 62. Trailer/Towing Vehicle Wiring Diagram 1 DCA-100SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-100SSVU — GENERATOR WIRING DIAGRAM Figure 63. Generator Wiring Diagram PAGE 48 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-100SSVU — ENGINE WIRING DIAGRAM Figure 64. Engine Wiring Diagram 1 DCA-100SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-100SSVU — TROUBLESHOOTING (GENERATOR) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 19 shown below for diagnosis of the Generator. If the problem cannot be remedied, consult our company's business office or service plant. TABLE 19.
DCA-100SSVU — TROUBLESHOOTING (ENGINE CONTROLLER) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 20 (Engine Controller Troubleshooting) as a basic guideline for troubleshooting the Microprocessor Engine Controller unit (MPEC). If the problem cannot be remedied, consult our company's business office or service plant. TABLE 20. ENGINE CONTROLLER TROUBLESHOOTING (MPEC) SYMPTOM Low oil pressure light is on.
DCA-100SSVU — EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availibility of the parts listed. PART NO. PART NAME QTY. 12345 BOLT ....................... 1 .... WASHER, 1/4 IN. ...........
DCA-100SSVU — SUGGESTED SPARE PARTS DCA-100SSVU WHISPER WATTGENRATOR W/VOLVO PENTA TAD520GE DIESEL ENGINE 1 TO 3 UNITS Qty. P/N Description 1 ......... V20412278 .......... HOSE, RADIATOR UPPER 1 ......... V20412279 .......... HOSE, RADIATOR LOWER 1 ......... V20412329 .......... RADIATOR CAP 1 ......... 0605505070 ........ FUEL CAP 1 ......... V20405794 .......... ALTERNATOR 12 VDC 2 ......... V978515 .............. V-BELT, ALTERNATOR 2 ......... V978750 .............. V-BELT, FUEL PUMP 1 .........
DCA-100SSVU — GENERATOR ASSY. GENERATOR ASSY. PAGE 54 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-100SSVU — GENERATOR ASSY. GENERATOR ASSY.
DCA-100SSVU— ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. PAGE 56 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-100SSVU— ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NO 0602202545 0601831340 0601831395 0602120096 0602122097 0602123094 0602121080 0602125090 0601810141 0601831330 M3351100004 0017106040 0027105010 M3223100004 0027105010 M3357200702 M3357201412 0601802149 0601806671 PART NAME QTY.
DCA-100SSVU— CONTROL BOX ASSY. (S/N 78000001~78000129) CONTROL BOX ASSY. (S/N 7800001~7800129) PAGE 58 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-100SSVU— CONTROL BOX ASSY. (S/N 78000001~78000129) CONTROL BOX ASSY. (S/N 7800001~7800129) NO PART NO PART NAME QTY. REMARKS 1 M321300602 CONTROL BOX ............................................. 1 ................. S/N 7800001~7800129 2 0601808822 CIRCUIT BREAKER, 3P 250A 1 3 0021005080 MACHINE SCREW 4 4 0601823863 RELAY UNIT 2 5 0027104016 MACHINE SCREW 4 6 0601820671 AUTOMATIC VOLTAGE REGULATOR 1 7 0027105016 MACHINE SCREW 4 8 0601806118 CURRENT TRANSFORMER, 200:5A ............ 3 .................
DCA-100SSVU— CONTROL BOX ASSY. (S/N 78000001~78000129) CONTROL BOX ASSY. (CONT. S/N 7800001~7800129) PAGE 60 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-100SSVU— CONTROL BOX ASSY. (S/N 78000001~78000129) CONTROL BOX ASSY. (CONT. S/N 7800001~7800129) NO 38 39 40 41 42 42 43 43 44 44A 4B 45 45A 45B 46 47 48 49 50 51 52 53 PART NO M9220100004 0080200007 0601826031 0027104016 0601823240 0601823240 0027104030 0027104040 LY2DUS12VDC 0601823109 0601824400 0601823768 0601823109 0601824400 0027104020 0602202568 0027105016 0602120475 0016906020 M3246701304 V20405778 V20412270 PART NAME QTY.
DCA-100SSVU— CONTROL BOX ASSY. (S/N 78000130 AND ABOVE) CONTROL BOX ASSY. (S/N 7800130~AND ABOVE) PAGE 62 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-100SSVU— CONTROL BOX ASSY. (S/N 78000130 AND ABOVE) CONTROL BOX ASSY. (S/N 7800130~AND ABOVE) NO PART NO PART NAME QTY. REMARKS 1 M321300902 CONTROL BOX ................................................. 1 ............. S/N 7800130~7800214 1 M321300912 CONTROL BOX ................................................. 1 .............
DCA-100SSVU— CONTROL BOX ASSY. (S/N 78000130 AND ABOVE) CONTROL BOX ASSY. (CONT. S/N 7800130~AND ABOVE) PAGE 64 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-100SSVU— CONTROL BOX ASSY. (S/N 78000130 AND ABOVE) CONTROL BOX ASSY. (CONT.
DCA-100SSVU— ENGINE AND RADIATOR ASSY. ENGINE AND RADIATOR ASSY. PAGE 66 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-100SSVU— ENGINE AND RADIATOR ASSY. ENGINE AND RADIATOR ASSY.
DCA-100SSVU— OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 2-WHITE 3-SPECTRUM GREY 4-SUNBELT GREEN 5-BLACK 6-CATERPILLAR YELLOW 7-CATO GOLD 8-RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 68 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-100SSVU— OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY.
DCA-100SSVU — ACTUATOR ASSY. ACTUATOR ASSY. PAGE 70 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-100SSVU — ACTUATOR ASSY. ACTUATOR ASSY.
DCA-100SSVU— BATTERY ASSY. BATTERY ASSY. PAGE 72 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-100SSVU— BATTERY ASSY. BATTERY ASSY. NO 1 2 3 4 5 6 7 8 9 9A 10 10A PART NO 0602220196 M9310500404 M9103000504 0602220921 0040006000 M3346900804 M3346900604 0017112025 0040512000 0017110020 0040510000 PART NAME QTY. REMARKS BATTERY 1 BATTERY SHEET 1 BATTERY BAND 1 BATTERY BOLT SET 2 SPRING WASHER 2 BATTERY CABLE 1 BATTERY CABLE 1 CABLE .............................................................. 1 .............
DCA-100SSVU— MUFFLER ASSY. MUFFLER ASSY. PAGE 74 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-100SSVU— MUFFLER ASSY. MUFFLER ASSY. NO 1 2 3 3 4 5 6 7 8 9 10 11 PART NO 0602300167 0016910025 M3333000713 M333000733 0602320198 M3333200004 0017110040 0017110040 M3330400304 M3330400403 0016908020 0602326061 PART NAME QTY. REMARKS MUFFLER 1 HEX HEAD BOLT 4 EXHAUST PIPE ................................................ 1 ............. S/N 7800001~7800012 EXHAUST PIPE ................................................ 1 .............
DCA-100SSVU— FUEL TANK ASSY. FUEL TANK ASSY. PAGE 76 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-100SSVU— FUEL TANK ASSY. FUEL TANK ASSY. NO 1 1-1 2 3 4 5 6 7 8 9 10 11 12 13 13A 14 15 16 18 18 19 20 21 21 22 23 24 24A 25 PART NO M3363001002 0605505070 M3363200204 M9310500104 0016908020 0207308000 0222100660 M9200000003 M9200200004 0150000018 0016906020 M1363400104 0605515198 0602042266 0602042766 0017110040 0602022567 0602022980 0191401250 0191401050 0191400770 0191302900 0605515198 0605515198 0605515109 0602023200 0017106045 0207006000 0191400135 PART NAME QTY.
DCA-100SSVU— ENCLOSURE ASSY. ENCLOSURE ASSY. ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 2-WHITE 3-SPECTRUM GREY 4-SUNBELT GREEN 5-BLACK 6-CATERPILLAR YELLOW 7-CATO GOLD 8-RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 78 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-100SSVU— ENCLOSURE ASSY. ENCLOSURE ASSY.
DCA-100SSVU— ENCLOSURE ASSY. (CONT.) ENCLOSURE ASSY. (CONT.) ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 2-WHITE 3-SPECTRUM GREY 4-SUNBELT GREEN 5-BLACK 6-CATERPILLAR YELLOW 7-CATO GOLD 8-RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 80 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-100SSVU— ENCLOSURE ASSY. (CONT.) ENCLOSURE ASSY. (CONT.
DCA-100SSVU— RUBBER SEALS ASSY. RUBBER SEALS ASSY. PAGE 82 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-100SSVU— RUBBER SEALS ASSY. RUBBER SEALS ASSY. NO PART NO 1 0228900785 2 0229200725 3 0228901020 4 0228900990 5 0228901060 6 0228900470 7 0229201100 8 0229201040 9 0228800630 10 0228800970 11 0228800590 12 0228100665 13 0228100370 14 0228100300 15 0228100365 16 0228100280 17 0228100070 PART NAME SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER QTY.
DCA-100SSVU— NAMEPLATE AND DECALS ASSY. NAMEPLATE AND DECALS ASSY. PAGE 84 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV.
NAMEPLATE AND DECALS ASSY. DCA-100SSVU— NAMEPLATE AND DECALS ASSY. NAMEPLATE AND DECALS ASSY. NO PART NO PART NAME QTY. REMARKS 1-1 M3552000403 DECAL; OPERATING PROCEDURES ................... 1 .................... M35200040 1-2 M9520100304 DECAL; SAFETY INSTRUCTIONS ........................ 1 .................... M92010030 1-3 M9520100603 DECAL; CAUTION .................................................. 2 ....................
DCA-100SSVU— NAMEPLATE AND DECALS ASSY. NAMEPLATE AND DECALS ASSY. PAGE 86 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV.
DCA-100SSVU— NAMEPLATE AND DECALS ASSY. NAMEPLATE AND DECALS ASSY. NO PART NO PART NAME QTY. REMARKS MUFFLER GROUP 6-1 M9503200004 DECAL; WARNING ENGINE EXHAUST ................. 1 .................... M90320000 7-1 7-2 8-1 8-2 9-2A 8-3 8-4 8-5 8-6 8-7 8-8 8-9 M9500500004 M9500500104 FUEL TANK GROUP DECAL; DIESEL FUEL .......................................... 1 .................... M90050000 DECAL; FUEL DRAIN PLUG .................................. 1 ....................
Effective: October 1, 2002 PAYMENT TERMS TERMS AND CONDITIONS OF SALE — PARTS 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin.
NOTE PAGE 1 DCA-100SSVU— OPERATION AND PARTS MANUAL — REV.
PARTS AND OPERATION MANUAL OPERATION AND PARTS MANUAL HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MQ POWER CORPORATE OFFICE 18910 Wilmington Ave. 800-421-1244 FAX: 310-632-2656 Carson, CA 90746 Email: mqpower@multiquip.com Internet: www.mqpower.
