PARTS AND OPERATION MANUAL OPERATION AND PARTS MANUAL ULTRA-SILENTTM SERIES MODEL DCA-25USIXF MODEL DCA-25USI2XF 60 Hz GENERATOR PARTS LIST NO. M1873400004A (DCA-25USI) PARTS LIST NO. M1873400204A (DCA-25USI2) Revision #1 (05/08/09) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
DCA-25USIXF/DCA-25USI2XF— PROPOSITION 65 WARNING Diesel engine exhaust and some of PAGE 2 — DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV.
DCA-25USIXF/DCA-25USI2XF— TABLE OF CONTENTS MQ POWER DCA-25USIXF/25USI2XF COMPONENT DRA WIMGS DRAWIMGS 60 HZ UL TRA-SILENT GENERA TORS ULTRA-SILENT GENERATORS Generator Assembly .................................................. 52-53 Control Box Assembly, DCA-25USI .......................... 54-57 Control Box Assembly, DCA-25USI .......................... 58-61 Engine and Radiator Assembly, DCA-25USI ............. 58-61 Engine and Radiator Assembly, DCA-25USI2 ...........
www.mqpower.com DCA-25USIXF/DCA-25USI2XF— PARTS ORDERING PROCEDURES Ordering parts has never been easier! Choose from three easy options: Effective: Order via Internet (Dealers Only): If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip.com.
DCA-25USIXF/DCA-25USI2XF— SPECIFICATIONS Table 1. Generator Specifications Model DCA-25USIXF/DCA-25USI2XF Type Revolving field, self ventilated, open protected type synchronous generator Armature Connection Star with Neutral Zig Zag Phase 3 Single Standby Output 26.5 KVA (21.2 KW) 15.3 KW Prime Output 25 KVA (20 KW) 1 4 .4 K W Voltage 240V or 480V 2 4 0 /1 2 0 V Frequency 60 Hz S pe e d 1,800 rpm Power Factor 0.8 1 Aux. AC Power Single Phase, 60 Hz Voltage 120 VAC Output 4.
DCA-25USIXF/DCA-25USI2XF— DIMENSIONS (TOP, SIDE AND FRONT) Figure 1. Dimensions TABLE 3. DIMENSIONS Reference Letter Dimension in. (mm.) Reference Letter Dimension in. (mm.) A 27.30 in. (695 mm.) F 86.20 in. (2,190 mm.) B 25.59 in. (650 mm.) G 56.90 in. (1,445 mm.) C 22.64 in. (575 mm.) H 31.10 in. (790 mm.) D 24.80 in. (630 mm.) E 20.90 in. (530 mm.) PAGE 6 — DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV.
DCA-25USIXF/DCA-25USI2XF— SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others. NOTE This Operation Manual has been developed to provide complete instructions for the safe and efficient operation of the generator.
DCA-25USIXF/DCA-25USI2XF— SAFETY MESSAGE ALERT SYMBOLS WARNING - ROTATING PARTS NEVER operate equipment with covers, or guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury. CAUTION - ACCIDENTAL STARTING ALWAYS place the Engine ON/OFF switch in the OFF position and remove the ignition key when the pump is not in use. CAUTION - OVER-SPEED CONDITIONS NEVER tamper with the factory settings of the engine governor or settings.
DCA-25USIXF/DCA-25USI2XF— RULES FOR SAFE OPERATION DANGER - READ THIS MANUAL! Failure to follow instructions in this manual may lead to serious injury or even DEATH! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only. The following safety guidelines should always be used when operating the generator. ■ NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment.
DCA-25USIXF/DCA-25USI2XF— RULES FOR SAFE OPERATION ■ ALWAYS be sure the operator is familiar with proper safety precautions and operation techniques before using generators. ■ NEVER leave the generator unattended, turn off engine when unattended. ■ Unauthorized equipment modifications will void all warranties. ■ ALWAYS ensure generator is on level ground before use. ■ DO NOT place hands or fingers inside generators engine compartment when engine is running.
DCA-25USIXF/DCA-25USI2XF— RULES FOR SAFE OPERATION WARNING - BURN HAZARDS To prevent burns, DO NOT touch or open any of the below mentioned components while the engine is running or immediately after operations. Always allow sufficient time for the engine and generator to cool before performing maintenance.
DCA-25USIXF/DCA-25USI2XF— RULES FOR SAFE OPERATION Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a posion you cannot see or smell 2900 20A 120 V OFF GA-2.9R 120V 2900 20A 120V ON OFF 2900 120 V GA-2.9R 22A NEVER grab or touch a live power cord with wet hands, the possibility exist of electrical shock, electrocution, and even death! DANGER AC CIRCUIT BREAKER 20A 120 V ON GA-2.
DCA-25USIXF/DCA-25USI2XF— RULES FOR SAFE OPERATION If your generator is trailer mounted, please read the towing and safety requirements listed below. Towing and Transporting Safety To reduce the possibility of an accident while transporting the generator on public roads, always make sure the trailer that supports the generator and the towing vehicle are in good operating condition and both units are mechanically sound.
DCA-25USIXF/DCA-25USI2XF— DECALS Figure 2. Generator Decals PAGE 14 — DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV.
DCA-25USIXF/DCA-25USI2XF— DECALS Figure 3. Generator Decals (Continued) 1 DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV.
DCA-25USIXF/DCA-25USI2XF— INSTALLATION Figure 4. Typical Generator Grounding Application PAGE 16 — DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV.
DCA-25USIXF/DCA-25USI2XF— INSTALLATION Outdoor Installation Generator Grounding Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will not be discharged in the direction of nearby homes. The installation site must be relatively free from moisture and dust.
DCA-25USIXF/DCA-25USI2XF— GENERAL INFORMATION FAMILIARIZATION Generator The MQ Power DCA-25USIXF/DCA-25USI2XF Ultra-Silent generators (Figure 5) are 56 kW generators that are designed as a high quality portable (requires a trailer for transport) power source for telecom sites, lighting facilities, power tools, submersible pumps and other industrial and construction machinery.
DCA-25USIXF/DCA-25USI2XF— MAJOR COMPONENTS Table 4. Generator Major Components ITEM NO. Figure 5. Major Components DESCRIPTION 1 Engine Assembly 2 Muffler Assembly 3 Fuel Tank Assembly 4 Output Terminal Assembly 5 Generator Assembly 6 Battery Assembly 7 Generator Control Panel Assembly 8 Engine Operating Panel Assembly 1 DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV.
DCA-25USIXF/DCA-25USI2XF— GENERATOR CONTROL PANEL Figure 6. Generator Control Panel The definitions below describe the controls and functions of the "Generator Control Panel " (Figure 6). 1. Frequency Meter – Indicates the output frequency in hertz (Hz). Normally 60 Hz ±1 Hz. 2. 3. 4. 5. Voltage Regulator Control – Allows ±15% manual The “Control Box” is equipped with the following major components: adjustment of the generator’s output voltage.
DCA-25USIXF/DCA-25USI2XF— ENGINE OPERATING PANEL Figure 7. Engine Operating Panel The definitions below describe the controls and functions of 7. the "Engine Operating Panel " (Figure 7). 1. 2. 3. 4. 5. 6. Panel Light - Normally used in dark places or at night. When activated, panel will luminate. When the generator is not in use, turn the panel light switch to the OFF 8. position. 9.
DCA-25USIXF/DCA-25USI2XF— OUTPUT TERMINAL PANEL FAMILIARIZATION Output Terminal Familiarization Output Terminal Panel The Output Terminal Panel (Figure 8) shown below is located The “Output Terminal Panel ” (Figure 6) is provided with the on the right-hand side (left from control panel) of the generator. following: Lift up on the cover to gain access to receptacles and terminal ■ Two (2) 120/240V output receptacles @ 50 amp lugs.
DCA-25USIXF/DCA-25USI2XF— OUTPUT TERMINAL PANEL 120 VAC GFCI Receptacles Each auxilliary receptacle is FAMILIARIZATION protected by a 50 amp circuit There are two 120 VAC, 20 amp GFCI (Duplex Nema 5-20R) recepacles provided on the output terminal panel. These receptacles can be accessed in any voltage selector switch position. Each receptacle is protected by a 20 amp circuit breaker. These breakers are located directly above the GFCI receptacles.
DCA-25USIXF/DCA-25USI2XF— OUTPUT TERMINAL PANEL FAMILIARIZATION Over Current Relay Connecting Loads Loads can be connected to the generator by the UVWO terminal lugs or the convienience receptacles. (See Figure 13). Make sure to read the operation manual before attempting to connect a load to the generator. To protect the UVWO output terminals from overload, a 3-pole, 60 amp, main circuit breaker is provided. Make sure to switch ALL circuit breakers to the "OFF" position prior to starting the engine.
DCA-25USIXF/DCA-25USI2XF— LOAD APPLICATION/MAXIMUM AMPERAGE Three Phase Load Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage, frequency, and voltage requirements are satisfactorily supplied by the generator for operating the equipment. Generally, the wattage listed on the nameplate of the equipment is its rated output.
DCA-25USI — GAUGE READING/ TERMINAL PANEL CONNECTIONS Voltage Selector Switch Maximum Amps The voltage selector switch (Figure 15) is located above Table 8 shows the maximum amps the generator can prothe output terminal panel’s Hard Wire Hook-up Panel. It vide. DO NOT exceed the maximum amps as listed. has been provided for ease of voltage selection. Table 8. Generator Maximum Amps Figure 15.
DCA-25USI — GAUGE READING/ TERMINAL PANEL CONNECTIONS The gauges and selector switches on the control panel DO NOT effect the generator output. They are provided to help observe how much power is being supplied at the Output terminals lugs. Before taking a reading from either gauge, set the Voltage Selector Switch (Figure 16) to the position which produces the required voltage (For example, for 3Ø 240V, choose the center 3Ø 240/139V position on the voltage selector switch.
DCA-25USIXF/DCA-25USI2XF— OUTPUT TERMINAL PANEL CONNECTIONS UVWO Terminal Output Voltages 3Ø 208V/1Ø120V Output Terminal Lug Voltages Various output voltages can be obtained using the Output Terminal Lugs. The voltages at the terminals are dependent on the position of the Voltage Selector Switch and the adjustment of the Voltage Regulator Control Knob. Remember the voltage selector switch determines the range of the output voltage.
DCA-25USIXF/DCA-25USI2XF— OUTPUT TERMINAL PANEL 1Ø 240V/120V Output TerminalCONNECTIONS Lug Voltages 3Ø 480/277 Output Terminal Lug Voltages 1. Place the voltage selector switch in the 3Ø 480/277 1. Place the voltage selector switch in the 1Ø 240/120 position as shown in Figure 26. position as shown in Figure 28. Figure 26. Voltage Selector Switch 480/277V Three-Phase Position Figure 28. Voltage Selector Switch 240/120V Single-Phase Position 2. Connect the load wires to the Output Terminal Lugs as 2.
DCA-25USIXF/DCA-25USI2XF— SETUP Fuel Check Circuit Breakers To protect the generator from an overload, a 3-pole, 60 amp, main circuit breaker is provided to protect the UVW output terminals from overload. In addition two single-pole, 20 amp GFCI circuit breakers are provided to protect the GFCI receptacles from overload. Two 50 amp load circuit breakers have also been provided to protect the auxiliary receptacles from overload.
DCA-25USIXF/DCA-25USI2XF— SETUP Refueling Procedure: 3. WARNING - RESPIRATORY HAZARDS Open cabinet doors on the “right side” of the generator (from generator control panel position). Remove fuel cap and fill tank (Figure 33). Diesel fuel and its vapors are dangerous to your health and the surrounding environment. Avoid skin contact and/or inhaling fumes. 1. Level Tanks – Make sure fuel cells are level with the ground.
DCA-25USIXF/DCA-25USI2XF— SETUP Coolant (ISUZU Antifreeze/Summer Coolant/Water) ISUZU recommends ISUZU Antifreeze/Summer Coolant for use in thier engines, which can be purchased in concentrate (and mixed with 50% demineralized water) or pre-diluted. See the ISUZU Engine Owner's Manual for further details. Cleaning the Radiator The engine may overheat if the radiator fins become overloaded with dust or debris. Periodically clean the radiator fins with compressed air.
DCA-25USIXF/DCA-25USI2XF— SETUP Battery When connecting battery do the following: This unit is of negative ground DO NOT connect in reverse. 1. NEVER connect the battery cables to the battery terminals when the ignition switch is in either the PreAlways maintain battery fluid level between the specified marks. Battery life will be shortened, if the fluid level are not Heat, RUN, or START position. ALWAYS make sure properly maintained.
DCA-25USIXF/DCA-25USI2XF— GENERATOR START-UP PROCEDURE Before Starting CAUTION - LETHAL EXHAUST HAZARD Start-up Procedure 1. Place the voltage selector switch in the desired voltage position (Figure 40). The engine's exhaust contains harmful emissions. ALWAYS have adequate ventilation when operating. Direct exhaust away from nearby personnel. WARNING - STARTING THE GENERATOR NEVER! manually start the engine with the main, GFCI or auxiliary circuit breakers in the ON (closed) position. 1.
DCA-25USIXF/DCA-25USI2XF— GENERATOR START-UP PROCEDURE 3. Turn the ignition key to the START position (Figure 43). 6. The generator's AC-voltmeter (Figure 45) displays the Once the engine starts, release the ignition key and output voltage in VOLTS. If the voltage is not within the allow it to return to the RUN position (Figure 41).
DCA-25USIXF/DCA-25USI2XF— GENERATOR START-UP PROCEDURE 8. The engine oil pressure gauge (Figure 48) will indicate 11. Turn the main, GFCI, and aux. circuit breakers to the the oil pressure of the engine. Under normal operating ON position (Figure 51). conditions the oil pressure is approximately 28~71 psi (193~490 kPa). Figure 48. Oil Pressure Gauge Figure 51. Main, AUX. and GFCI Circuit Breakers (ON) 9. The coolant temperature gauge (Figure 49) will indicate the coolant temperature.
DCA-25USIXF/DCA-25USI2XF— GENERATOR SHUT-DOWN PROCEDURE Normal Shut-down Procedure To shutdown the generator, use the following procedure: 1. Switch the MAIN, AUX and GFCI circuit breakers (Figure 53) to the OFF position (no load). Emergency Shut-down Procedure 1. To shut-down the engine in the event of an emergency, switch the MAIN, GFCI and LOAD (Figure 53) circuit breakers to OFF position. 2. Turn the ignition switch key to the STOP position (Figure 54).
DCA-25USIXF/DCA-25USI2XF— MAINTENANCE 10 Hrs DAILY TABLE 14.
DCA-25USIXF/DCA-25USI2XF— MAINTENANCE Air Removal If air enters the fuel injection system of a diesel engine, starting becomes impossible. After running out of fuel, or after disassembling the fuel system, bleed the system according to the following procedure. To restart after running out of fuel, turn the switch to the ON position for 15-30 seconds. Try again, if needed. This unit is equipped with an automatic air bleeding system.
DCA-25USIXF/DCA-25USI2XF— TRAILER MAINTENANCE Brakes Trailer brakes should be inspected the first 200 miles of operation. This will allow the brake shoes and drums to seat properly. After the first 200 mile interval, inspect the brakes every 3,000 miles. If driving over rough terrain, inspect the brakes more frequently. Figure 55 displays the major hydraulic surge brake components that will require inspection and maintenance.
DCA-25USIXF/DCA-25USI2XF— TRAILER MAINTENANCE Tires/Wheels/Lug Nuts Tires and wheels are a very important and critical components of the trailer. When specifying or replacing the trailer wheels it is important the wheels, tires, and axle are properly matched. CAUTION - EYESIGHT HAZARD Suspension The leaf suspension springs and associated components (Figure 56) should be visually inspected every 6,000 miles for signs of excessive wear, elongation of bolt holes, and loosening of fasteners.
DCA-25USIXF/DCA-25USI2XF— TRAILER MAINTENANCE Lug Nut Torque Requirements It is extremely important to apply and maintain proper wheel mounting torque on the trailer. Be sure to use only the fasteners matched to the cone angle of the wheel. Proper procedure for attachment of the wheels is as follows: 1. Start all wheel lug nuts by hand. 2. Torque all lug nuts in sequence (see Figure 57). DO NOT torque the wheel lug nuts all the way down. Tighten each lug nut in 3 separate passes as defined by Table 18. 3.
DCA-25USIXF/DCA-25USI2XF— TRAILER WIRING DIAGRAM Figure 58. Trailer/Towing Vehicle Wiring Diagram 1 DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV.
DCA-25USIXF/DCA-25USI2XF— ENGINE WIRING DIAGRAM Figure 59A. Engine Wiring Diagram PAGE 44 — DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV.
DCA-25USIXF/DCA-25USI2XF— ENGINE WIRING DIAGRAM Figure 59B. Engine Wiring Diagram(Continued) 1 DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV.
DCA-25USIXF/DCA-25USI2XF— GENERATOR WIRING DIAGRAM Figure 60. Generator Wiring Diagram PAGE 46 — DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV.
DCA-25USIXF/DCA-25USI2XF— TROUBLESHOOTING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 19 shown below for diagnosis of the engine. If the problem cannot be remedied, consult our company's business office or service plant. TABLE 19. ENGINE TROUBLESHOOTING SYMPTOM Engine does not star t. POSSIBLE PROBLEM SOLUTION No fuel? Replenish fuel. Air in the fuel system? Bleed system.
DCA-25USIXF/DCA-25USI2XF— TROUBLESHOOTING (ENGINE) TABLE 19. ENGINE TROUBLESHOOTING (CONTINUED) SYMPTOM Engine revolution is not smooth. Either white or blue exhaust gas is observed. Either black or dark gray exhaust gas is observed. Deficient output. POSSIBLE PROBLEM SOLUTION Fuel filter clogged or dir ty? Clean or change. Air cleaner clogged? Clean or change. Fuel leak due to loose injection pipe retaining nut? Tighten nut. Injection pump malfunctioning? Repair or replace.
DCA-25USIXF/DCA-25USI2XF— TROUBLESHOOTING (GENERATOR) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 20 shown below for diagnosis of the Generator. If the problem cannot be remedied, consult our company's business office or service plant. TABLE 20.
DCA-25USIXF/DCA-25USI2XF— EXPLANATION OF CODE IN REMARKS COLUMN QTY. Column The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availibility of the parts listed.
DCA-25USIXF/DCA-25USI2XF— SUGGESTED SPARE PARTS DCA-25USIXF/DCA-25USI2XF (Big Tank) W/ISUZU AA-4LE2/BV-4LE2 DIESEL ENGINES 1 TO 3 UNITS Qty. P/N Description Remarks 3 ......... 8944567411 .............. OIL FILTER, DCA-25USI 3 ......... 8944567412 .............. ELEMENT OIL FILTER, DCA-25USI2 3 ......... 0602046611 .............. AIR ELEMENT 3 ......... 8943692993 .............. CARTRIDGE, FUEL FILTER 1 ......... 0602122272 .............. UNIT, OIL PRESSURE 1 ......... 0602123266 ..............
DCA-25USIXF/DCA-25USI2XF— GENERATOR ASSY. GENERATOR ASSY. PAGE 52 — DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV.
DCA-25USIXF/DCA-25USI2XF— GENERATOR ASSY. GENERATOR ASSY. NO. PART NO.
DCA-25USIXF— CONTROL BOX ASSY. CONTROL BOX ASSY. (DCAUSIXF ONLY) PAGE 54 — DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV.
DCA-25USIXF— CONTROL BOX ASSY. CONTROL BOX ASSY. (DCAUSIXF ONLY) NO. PART NO. PART NAME QTY.
DCA-25USIXF— CONTROL BOX ASSY. (CONTINUED) CONTROL BOX ASSY. (DCAUSIXF ONLY) PAGE 56 — DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV.
DCA-25USIXF— CONTROL BOX ASSY. (CONTINUED) CONTROL BOX ASSY. (DCAUSIXF ONLY) NO. PART NO. PART NAME QTY. REMARKS 28 0016906016 HEX, HEAD BOLT 9 28A 0040506000 TOOTHED WASHER 1 29 M1225000323 CONTROL PANEL ...............................................1 ............. S/N 8100001~8100586 29 M1225000333 CONTROL PANEL ...............................................1 .............
DCA-25USI2XF— CONTROL BOX ASSY. CONTROL BOX ASSY. (DCAUSI2XF ONLY) PAGE 58 — DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV.
DCA-25USI2XF— CONTROL BOX ASSY. CONTROL BOX ASSY. (DCAUSIXF ONLY) NO. PART NO. PART NAME QTY.
DCA-25USI2XF— CONTROL BOX ASSY. (CONTINUED CONTROL BOX ASSY. (DCAUSI2XF ONLY) PAGE 60 — DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV.
DCA-25USI2XF— CONTROL BOX ASSY. (CONTINUED) CONTROL BOX ASSY. (DCAUSI2XF ONLY) NO. PART NO. PART NAME QTY. REMARKS 37 M1223000603 CONTROL PANEL ...............................................1 .............
DCA-25USIXF— ENGINE ANDvRADIATOR ASSY. ENGINE AND RADIATOR ASSY. (DCAUSIXF ONLY) PAGE 62 — DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV.
DCA-25USIXF— ENGINE AND RADIATOR ASSY. ENGINE AND RADIATOR ASSY. (DCAUSIXF ONLY) NO. PART NO. PART NAME QTY. REMARKS 1 B1925200254 ENGINE, ISUZU AA-4LE2 1 1-1 8944567411 CARTRIDGE, OIL FILTER ............................. 1 ...........
DCA-25USIXF— ENGINE AND RADIATOR ASSY. (CONTINUED) ENGINE AND RADIATOR ASSY. (DCAUSIXF ONLY) PAGE 64 — DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV.
DCA-25USIXF— ENGINE AND RADIATOR ASSY. (CONTINUED) ENGINE AND RADIATOR ASSY. (DCAUSIXF ONLY) NO. PART NO. PART NAME QTY.
DCA-25USI2XF— ENGINE AND RADIATOR ASSY. ENGINE AND RADIATOR ASSY. (DCAUSI2XF ONLY) PAGE 66 — DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV.
DCA-25USI2XF— ENGINE AND RADIATOR ASSY. ENGINE AND RADIATOR ASSY. (DCAUSI2XF ONLY) NO. PART NO. PART NAME QTY. REMARKS 1 M1923200124 ENGINE, ISUZU BV-4LE2 1 1-1 8944567412 CARTRIDGE, OIL FILTER ............................. 1 ...........
DCA-25USI2XF— ENGINE AND RADIATOR ASSY. (CONTINUED) ENGINE AND RADIATOR ASSY. (DCAUSI2XF ONLY) PAGE 68 — DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV.
DCA-25USI2XF— ENGINE AND RADIATOR ASSY. (CONTINUED) ENGINE AND RADIATOR ASSY. (DCAUSI2XF ONLY) NO. PART NO. PART NAME QTY.
DCA-25USIXF/DCA-25USI2XF— OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 2-WHITE 3-SPECTRUM GREY 4-SUNBELT GREEN 5-BLACK 6-CATERPILLAR YELLOW 7-CATO GOLD 8-RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 70 — DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV.
DCA-25USIXF/DCA-25USI2XF— OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. NO. PART NO.
DCA-25USIXF/DCA-25USI2XF— BATTERY ASSY. BATTERY ASSY. PAGE 72 — DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV.
DCA-25USIXF/DCA-25USI2XF— BATTERY ASSY. BATTERY ASSY. NO. PART NO. 1 0602220185 2 M9310500014 3 M9103000304 4 0602220920 5 0040006000 6 M1348400204 7 M1348400314 8 0016910020 8A 0040510000 PART NAME BATTERY BATTERY SHEET BATTERY BAND BATTERY BOLT SET WASHER, LOCK BATTERY CABLE BATTERY CABLE HEX, HEAD BOLT TOOTHED WASHER QTY. 1 1 1 2 2 1 1 1 1 REMARKS 1 DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV.
DCA-25USIXF— MUFFLER ASSY. MUFFLER ASSY. (DCA-25USIXF ONLY) PAGE 74 — DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV.
DCA-25USIXF — MUFFLER ASSY. MUFFLER ASSY. (DCA-25USIXF ONLY) NO. PART NO. PART NAME QTY. REMARKS 1 M1332000002 MUFFLER....................................................... 1 ........... S/N 810000 ~8101465 1 M1332000012 MUFFLER....................................................... 1 ........... S/N 8101466 AND ABOVE 2 0016908020 HEX, HEAD BOLT 7 3 M1335000103 EXHAUST PIPE ............................................. 1 ........... S/N 810000 ~8101465 3 M1335000113 EXHAUST PIPE ...........................
DCA-25USI2XF— MUFFLER ASSY. MUFFLER ASSY. (DCA-25USI2XF ONLY) PAGE 76 — DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV.
DCA-25USI2XF— MUFFLER ASSY. MUFFLER ASSY. (DCA-25USI2XF ONLY) NO. PART NO. PART NAME QTY. REMARKS 1 M1332000512 MUFFLER 1 2 M1333200304 GASKET 1 3 0016908035 HEX, HEAD BOLT 6 4 M1333300204 STAY 1 5 0016908020 HEX, HEAD BOLT 6 6 M1333003013 EXHAUST PIPE 1 6-1 M1490003604 HEAT INSULATOR1 7 8970420280 GASKET ........................................................ 1 ...........
DCA-25USIXF/DCA-25USI2XF— FUEL TANK ASSY. FUEL TANK ASSY. PAGE 78 — DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV.
DCA-25USIXF/DCA-25USI2XF— FUEL TANK ASSY. FUEL TANK ASSY. NO. PART NO. 1 M1363001302 2 0605505072 3 0605501098 4 0605516090 5 0027104016 6 M1363300314 7 0016908035 8 0602022791 9 0191301200 10 0605515109 11 8943672922 11A 8943692993 12 M1368700004 13 0016908020 14 8970398340 14A 8944370220 15 0016906025 16 M1363400404 17 0603306863 18 0602022971 19 0191200330 20 0191200200 21 0191201300 22 0191200800 23 0605515198 24 0603306797 25 0222100550 PART NAME QTY.
DCA-25USIXF— ENCLOSURE ASSY. ENCLOSURE ASSY. (DCA25USIXF ONLY) PAGE 80 — DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV.
DCA-25USIXF— ENCLOSURE ASSY. ENCLOSURE ASSY. (DCA25USIXF ONLY) NO. PART NO. PART NAME QTY.
DCA-25USIXF— ENCLOSURE ASSY. (CONTINUED) ENCLOSURE ASSY. (DCA25USIXF ONLY) PAGE 82 — DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV.
DCA-25USIXF— ENCLOSURE ASSY. (CONTINUED) ENCLOSURE ASSY. (DCA25USIXF ONLY) NO. PART NO. PART NAME 27 M1445300103 REAR COVER 27A M1495300504 ACOUSTIC SHEET 27B M1495300604 ACOUSTIC SHEET 28 M1445400103 DUCT 28A M1495300604 ACOUSTIC SHEET 29 0207006000 HEX, NUT 30 0019208020 HEX, HEAD BOLT 31 M1445200303 REAR DOOR 32 M1445600204 WINDOW PLATE 33 0207306000 HEX, NUT 33A 0041206000 WASHER, FLAT 34 M9113000002 DOOR HANDLE ASSY.
DCA-25USIXF— ENCLOSURE ASSY. (CONTINUED) ENCLOSURE ASSY. (DCA25USIXF ONLY) PAGE 84 — DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV.
DCA-25USIXF— ENCLOSURE ASSY. (CONTINUED) ENCLOSURE ASSY. (DCA25USIXF ONLY) NO. PART NO. PART NAME QTY. REMARKS 51 M9113000002 DOOR HANDLE ASSY.
DCA-25USI2XF— ENCLOSURE ASSY. ENCLOSURE ASSY. (DCA25USI2XF ONLY) PAGE 86 — DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV.
DCA-25USI2XF— ENCLOSURE ASSY. ENCLOSURE ASSY. (DCA25USIXF ONLY) NO. PART NO.
DCA-25USI2XF— ENCLOSURE ASSY. (CONTINUED) ENCLOSURE ASSY. (DCA25USI2XF ONLY) PAGE 88 — DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV.
DCA-25USI2XF— ENCLOSURE ASSY. (CONTINUED) ENCLOSURE ASSY. (DCA25USI2XF ONLY) NO. PART NO. PART NAME 31 0016906016 HEX, HEAD BOLT 32 0207006000 HEX, NUT 33 0019208020 HEX, HEAD BOLT 34 M1443302203 REAR COVER 34A M1493305104 ACOUSTIC SHEET 35 M1443400103 DUCT 35A M1493305204 ACOUSTIC SHEET 36 0207006000 HEX, NUT 37 0019208020 HEX, HEAD BOLT 38 M1445200303 REAR DOOR 39 M1445600204 WINDOW PLATE 40 0207306000 HEX, NUT 40A 0041206000 WASHER, FLAT 41 M9113000002 DOOR HANDLE ASSY.
DCA-25USI2XF— ENCLOSURE ASSY. (CONTINUED) ENCLOSURE ASSY. (DCA25USI2XF ONLY) PAGE 90 — DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV.
DCA-25USI2XF— ENCLOSURE ASSY. (CONTINUED) ENCLOSURE ASSY. (DCA25USI2XF ONLY) NO. PART NO. PART NAME 58 M9113000002 DOOR HANDLE ASSY.
DCA-25USIXF/DCA-25USI2XF— RUBBER SEALS ASSY. RUBBER SEALS ASSY. PAGE 92 — DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV.
DCA-25USIXF/DCA-25USI2XF— RUBBER SEALS ASSY. RUBBER SEALS ASSY. NO. PART NO.
DCA-25USIXF/DCA-25USI2XF— NAMEPLATE AND DECALS ASSY. NAME PLATE ASSY. PAGE 94 — DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV.
DCA-25USIXF/DCA-25USI2XF— NAMEPLATE AND DECALS ASSY. NAME PLATE ASSY. NO. PART NO.
Effective: October 1, 2002 PAYMENT TERMS TERMS AND CONDITIONS OF SALE — PARTS 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin.
NOTE PAGE 1 DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV.
PARTS AND OPERATION MANUAL OPERATION AND PARTS MANUAL HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MQ Power 1800 Water Ridge Rd. Tel. (800) 883-2551 Suite 500/600 Fax (972) 315-1847 Lewisville, TX 75057 Contact: mqpower@multiquip.com Web: www.mqpower.com MQ Parts Department 800-427-1244 Fax: 800-672-7877 310-537-3700 Fax: 310-637-3284 Service/Tech Support/Warranty 800-835-2551 Fax: 310-638-8046 © COPYRIGHT 2009, MULTIQUIP INC.
