© COPYRIGHT 2003, MULTIQUIP INC. OPERATION AND PARTS MANUAL Vibratory Walk-Behind Roller Model MDR-9D (Hatz Diesel) Revision #0 (12/17/03) MULTIQUIP INC.. PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE: 310-537-3700 800-421-1244 800-478-1244 FAX: 310-537-3927 FAX: 310-631-5032 E-mail:mq@multiquip.com • www:multiquip.
PAGE 2 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MULTIQUIP’S MAIN PHONE NUMBERS 800-421-1244 FAX: 310-537-3927 310-537-3700 PARTS DEPARTMENT 800-427-1244 FAX: 800-672-7877 310-537-3700 FAX: 310-637-3284 MAYCO PARTS 800-306-2926 FAX: 800-672-7877 310-537-3700 FAX: 310-637-3284 SERVICE DEPARTMENT 800-478-1244 FAX: 310-537-4259 310-537-3700 MQ POWER SERVICE DEPARTMENT 800-835-2551 FAX: 310-638-8046 310-537-3700 TECHNICAL ASSISTANCE 800-478-1244 FAX: 310-631-5032 WARRANTY DEPA
TABLE OF CONTENTS MIKASA MDR-9DVIBRATORY ROLLER Proposition 65 Warning ..............................................2 Here's How To Get Help .............................................3 Table Of Contents ......................................................4 Parts Ordering Procedures ........................................5 Safety Message Alert Symbols .............................. 6-7 Rules for Safe Operation ....................................... 8-9 Operation and Safety Decals ....................
PARTS ORDERING PROCEDURES When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ ❒ ❒ Dealer account number Dealer name and address Shipping address (if different than billing address) Return fax number Applicable model number Quantity, part number and description of each part Specify preferred method of shipment: Note: Unless otherwise indicated by customer, all ✓ FedEx or UPS Ground orders are treated as “Standard Orders”, and will ✓ FedEx or UPS Second Day or Third Day ship within 24 hou
MDR-9D — SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others. This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the Multiquip Model MDR-9D Vibration Roller.
MDR-9D — SAFETY MESSAGE ALERT SYMBOLS Accidental Starting Respiratory Hazard ALWAYS place the engine ON/OFF switch in the OFF position, when the vibration roller is not in use. ALWAYS wear approved respiratory protection. Equipment Damage Messages Sight and Hearing hazard ALWAYS wear approved eye and hearing protection. Other important messages are provided throughout this manual to help prevent damage to your vibration roller, other property, or the surrounding environment.
MDR-9D — RULES FOR SAFE OPERATION CAUTION: Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only. The following safety guidelines should always be used when operating the MIKASA MDR-9D Vibratory Roller. GENERAL SAFETY ■ DO NOT operate or service this equipment before reading this entire manual.
MDR-9D — RULES FOR SAFE OPERATION ■ NEVER disconnect any "emergency or safety devices". These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death! Disconnection of any of these devices will void all warranties. Loading and Unloading (Crane) ■ Before lifting, make sure that machine parts (hook and vibration insulator) are not damaged and screws are not loosened or lost.
MDR-9D — OPERATION AND SAFETY DECALS Figure 1 displays the operation and safety decals as they appear on the vibratory roller. Should any of these decals become damaged or unreadable, contact the Multiquip Parts Department for a replacement set. Figure 1. Operation and Safety Decals PAGE 10 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
MDR-9D — SPECIFICATIONS Table 1. MDR-9D VIBRATORY ROLLER SPECIFICATIONS Star ting Method Crank Handle Star t (MDR-9D) Electric Star t (MDR-9DES) Centrifugal Force 6,600 lbs. (3,000 kg) Vibration Frequency 3,000 vpm Traveling Speed (forward and reverse) 0 to 1.8 mph (0 to 3 km/hr) Grade Ability 25° Diameter x Width of Roller 18 x 27.6 in (457 x 700 cm) Wheel Base 22.4 in (570 mm) Side Road Clearance 10.8 in (274 mm) Length (with Handle) 111.8 in (2,840 mm) Width 31.
MDR-9D — DIMENSIONS Figure 2. MDR-9D Vibratory Roller Dimensions TABLE 3. ROLLER DIMENSIONS REF. DIMENSIONS REF. DIMENSIONS A 111.8 in. (2.8 meters) F 22.4 in. (.57 meters) B 88 in. (2.23 meters) G 18 in. (.457 meters) C 46 in. (1.17 meters) H 15.5 in. (.382 meters) D 45.9 in. (1.16 meters) I 5.4 in. (.137 meters) E 11 in. (.279 meters) PAGE 12 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
NOTE PAGE MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
MDR-9D — GENERAL INFORMATION The Mikasa Model MDR-9D is a powerful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface. With 28-inch drums nd 32 inches overall width, virtually any asphalt or mixed granular soil compaction job is quickly cut down to size. The impact force of the MDR-9D levels and uniformly compacts voids between soil particles to increase dry density. Features include: Hydraulic variable speed transmission assures easy handling.
MDR-9D — GENERAL INFORMATION CAUTION : NEVER! stand under, or get onto the roller while it is being lifted or moved. Tipping (Rollovers) NEVER! operate the roller on side slopes (Figure 5). The possibility exist that the roller could tip over (roll over), thus causing bodily harm even death and serious damage to the equipment. CAUTION : ONLY! use steel ropes or chains that are capable of lifting at least 1,940 lbs. (880 kg ). CAUTION : NEVER! use any other part of the roller for lifting purposes.
MDR-9D — VIBRATORY ROLLER COMPONENTS Figure 6. MDR-9D Vibratory Roller Components Figure 6 illustrates the location of the major components for the MDR-9D Vibratory Roller. The function of each component is described below: 7. Engine – This vibratory roller uses a HATZ 1D81Z diesel engine. Refer to the owner’s manual for engine information and related topics. 1. Handle Bar – When operating the roller, this handle is to be in the downward position.
MDR-9D — HATZ 1D81Z ENGINE COMPONENTS Figure 7. HATZ 1D81Z Engine Components ENGINE COMPONENTS Figure 7 illustrates the location of the major engine components of the machine. Each component is described below: 1. Fuel Filler Cap – Remove this cap to add diesel fuel to the fuel tank. Make sure cap is tighten securely. DO NOT over fill. DANGER Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down.
MDR-9D — INSPECTION 1. Read safety instructions at the beginning of manual. 2. Familiarize yourself with the operating and control elements of the machine and the working environment. This includes obstacles in the working area, bearing capacity of the ground and the necessary safety provisions.
MDR-9D — INSPECTION CHECKING HYDRAULIC SYSTEM CHECKING THE CLUTCH BOX OIL LEVEL 1. 1. Check clutch box for any oil leakage. 2. Remove the level plug and check oil level (Figure 12). 3. Add oil if necessary. Check the oil tank level gauge (Figure 10). Oil level should be at the middle indication of the gauge or higher. Fill as required 2. Check the surroundings of the oil tank, hydraulic pump and motor for oil leakage. Figure 12. Clutch Box Oil Level Check Figure 10.
MDR-9D — INSPECTION/START-UP CHECKING WATER TANK POSITIONING THE HANDLE BAR 1. 1. Release the handle bar release pin (Figure 15) and position the handle bar to the lowered position before starting operation. 2. When machine is not in use, release the handle bar release pin and position the handle bar to the upright position. Check the water tank to see if filled. Add water if necessary. The water tank has a capacity of approximately 6gallons (23 liters) (Figure 14). Figure 14.
MDR-9D — START-UP 2. Pull up decompression lever (Figure 17) to position 1 and release. Electric Start 1. Turn the key to the "START" position until the engine starts. If the engine fails to start within 5 seconds, release the key, and wait at least 10 seconds before operating the starter again TRAVELING CAUTION 3. Figure 17. Decompression Lever Insert the starting handle into the engine’s starting handle guide sleeve (Figure 18). 4. Figure 18.
MDR-9D — OPERATION VIBRATING STOPPING 1. 1. Place the vibrator and travel levers to the neutral position. Shift the two vibrator levers (Figures 21 and 22) to the vibrate position to start vibrations. 2. Slow down the engine and allow to cool for at least 2 minutes. Place speed control lever in the stop position and listen for the engine to stop running. CAUTION : NEVER attempt to stop the engine by moving the decompression lever. Always use the speed control lever to stop engine. Figure 21.
MDR-9D — LIFTING/TRANSPORTING LIFTING 1. Use a crane or lift to load and unload the machine. A skilled crane operator is required to perform the job. 2. When lifting the machine, check for any damaged or loose bolts, lifting hooks, and shock mounts. 3. Check any damaged or loose bolts in the guard frame to avoid machine sliding off. 4. Make sure that the machine is shut off before machine is lifted. 5. Use reliable cable for lifting. 6.
MDR-9D — MAINTENANCE CAUTION: CAUTION: Fuel piping and connections should be replaced every 2 years. Inspection and other services should always be carried out on hard and level ground with the engine shutdown. INSPECTION AND MAINTENANCE SERVICE TABLES 1. To make sure your plate vibratory roller is always in good working condition before using, carry out the maintenance inspection in accordance with Tables 4 through 6. TABLE 5.
MDR-9D — MAINTENANCE CHECKING ENGINE OIL LEVEL CHANGING ENGINE OIL FILTER Check the engine crankcase oil level prior to each use, or when the fuel tank is filled. Make sure the pump is level. The oil level must be between the two notches on the dipstick as shown in Figure 25. Change the engine oil filter (Figure 26) and gasket after 250 hours of operation. To gain access to the oil filter element, unscrew the oil filter cap and replace the oil filter element. Make sure to tighten oil filter cap securely.
MDR-9D — MAINTENANCE TESTING ENGINEAAIR FILTER BLOCKAGE INDICATOR To test the air cleaner blockage indicator (Figure 28) run the engine at full speed for a short time. If the rubber bellows is pulled inwards (down), and the green rubber band cannot be seen, this implies that maintenance work is required on the air cleaner. Clean or replace air cleaner. AIR FILTER CANNISTER CLEAN USING COMPRESSED DRY AIR AIR FILTER CARTRIDGE WING NUT Figure 29. Air Filter Figure 28.
MDR-9D — MAINTENANCE HYDRAULIC OIL CHECK CAUTION: NEVER attempt to check the V-belt with the engine running. Severe injury can occur if your hand gets caught between the V-belt and the clutch (Figure 32). Always use safety gloves. CLUTCH PULLEY 1. Check for any oil leakage from the hoses and joints daily. 2. Check hydraulic oil level every 4 to 5 hours after starting operation. 3. After one week of operation, check hydraulic level twice a day . 4.
MDR-9D — MAINTENANCE HYDRAULIC OIL FILTER CHECK HDRAULIC AIR EXTRACTION 1. The hydraulic oil filter should be replaced after first 25 hours of operation. 1. After filling hydraulic oil tank with oil, loosen the oil hose joint and check that oil is enough to reach the oil suction and outlet ports in the hydraulic transmission. Tighten the hose joint securely after checking. 2.
MDR-9D — MAINTENANCE NEUTRAL POSITION ADJUSTMENT Once the travel lever has veen set to neutral position with the engine running, the hydraulic brake is is operating and the roller should not move. If the roller inches forward or backwards with the lever in the neutral position, turn-buckle of the cable should be adjusted as follows: 1. Stop the engine and set the travel lever in the neutral position. 2. Unscrew the two lock nuts on the sides of the cable (Figures 38 and 39). Figure 40.
MDR-9D — TROUBLESHOOTING Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Engine and Roller Troubleshooting (Tables 8 and 9) information shown below and on the proceeding page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant. TABLE 8.
MDR-9D — TROUBLESHOOTING TABLE 8. ENGINE TROUBLESHOOTING (CONTINUED) SYMPTOM Low engine power, output and speed. POSSIBLE PROBLEM SOLUTION Fuel tank empty? Replace fuel filter. Fuel filter clogged? Replace fuel filter. Fuel tank venting is inadequate? Ensure that tank is adequately vented. Speed control lever does not remain in selected position? See engine manual for corrective action. Engine oil level too full? Correct engine oil level? Air filter blocked? Clean or replace air filter.
EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used. Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant.
SUGGESTED SPARE PARTS MQ MIKASA MDR-9D/MDR-9DES VIBRATORY WALKBEHIND ROLLER W/HATZ 1D81Z DIESEL ENGINE 1 to 3 Units Qty. P/N 3 .......... 501010440 ........... 1 .......... 075080061 ........... 6 .......... EM505834 ............ 3 .......... 502303040 ........... 6 .......... 01480000 ............. 6 .......... 50478800 ............. 6 .......... 01493000 ............. 3 .......... 50345300 .............
MDR-9D — DECAL PLACEMENT DECAL PLACEMENT PAGE 34 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
MDR-9D — DECAL PLACEMENT DECAL PLACEMENT NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NO. 920200591 920200630 920201590 920101510 920203290 920200450 920101290 920201100 920200320 920200440 920200470 920101480 920101280 920101200 PART NAME PLATE, CAUTION PLATE, SERIAL NO. DECAL, MQ MARK 98X70 DECAL, MIKASA MARK 440MM DECAL, CAUTION DECAL, OIL FILTER DECAL, VIBRATION DECAL, CLUTCH LEVER DECAL, WATER TANK DECAL, PROHIBIT TOW DECAL, OIL TANK DECAL, OIL LEVEL DECAL, FORWARD & REVERSE DECAL, GREASE QTY.
MDR-9D — BODY ASSY. BODY ASSY. PAGE 36 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
MDR-9D — BODY ASSY. BODY ASSY. NO. 1 2 3 4 5 6 8 9 10 42 43 44 45 46 48 49 51 52 53 54 55 56 57 58 59 60 68 69 82 83 PART NO.
MDR-9D — FRONT COVER ASSY. FRONT COVER ASSY. PAGE 38 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
MDR-9D — FRONT COVER ASSY. FRONT COVER ASSY. NO. 13 14 16 17 18 20 21 22 23 24 25 26 27 28 30 32 33 34 35 36 37 38 39 41 65 66 81 82 83 84 85 86 87 100 101 102 103 104 105 106 107 108 109 110 PART NO.
MDR-9D — AXLE ASSY. AXLE ASSY. PAGE 40 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
MDR-9D — AXLE ASSY. AXLE ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19 20 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 PART NO.
MDR-9D — AXLE ASSY. (CONTINUED) AXLE ASSY. PAGE 42 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
MDR-9D — AXLE ASSY. (CONTINUED) AXLE ASSY. NO. 40 41 42 43 44 45 46 47 48 49 50 51 52 54 55 61 PART NO.
MDR-9D — TRANSMISSION ASSY. TRANSMISSION ASSY. PAGE 44 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
MDR-9D — TRANSMISSION ASSY. TRANSMISSION ASSY. NO. 1 2 3 4 5 6 7 8 9 11 12 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 36 37 38 39 40 41 63 64 PART NO.
MDR-9D — HYDRAULIC OIL TANK ASSY. HYDRAULIC OIL TANK ASSY. PAGE 46 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
MDR-9D — HYDRAULIC OIL TANK ASSY. HYDRAULIC OIL TANK ASSY. NO. 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 PART NO. 050200160 501010720 501010590 501010600 502302850 502302840 502201000 502010640 502010650 953405270 953405260 953405840 953400020 001221035 030210250 031110160 959010110 952401960 PART NAME O-RING P-16 JOINT 3/4-16 JOINT 3/8 JOINT 1/4 OIL HOSE 3/8 320L OIL HOSE 1/4 320L OIL TANK ELBOW 90 DEG. 3/8 ELBOW 90 DEG.
MDR-9D — CLUTCH BOX ASSY. CLUTCH BOX ASSY. PAGE 48 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
MDR-9D — CLUTCH BOX ASSY. CLUTCH BOX ASSY. NO. 1 2 * 3 * 4 * 5 * 6 * 7 * 8 * 9 * 10 * 10 * 10 * 10 * 11 * 12 * 13 * 14 * 15 * 16 * 17 * 18 * 19 * 20 * 21 * 22 23 * 24 * 25 * 26 27 28 29 30 31 32 33 34 34 PART NO.
MDR-9D — CLUTCH BOX ASSY. (CONTINUED) CLUTCH BOX ASSY. PAGE 50 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
MDR-9D — CLUTCH BOX ASSY. (CONTINUED) CLUTCH BOX ASSY. NO. PART NO. 35 * 953405260 502302650 36 * 37 * 959402980 38 001521025 * 39 * 501010950 40 * 502302660 501402260 42 * 43# 501402400 501302160 44# 45# 042006204 952400930 46# 47# 080100470 952400130 48# 49# 001200820 50# 030208200 51# 001221035 52# 030210250 53# 031110160 55 501910040 PART NAME QTY.
MDR-9D — VIBRATION CASE ASSY. VIBRATION CASE ASSY. PAGE 52 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
MDR-9D — VIBRATION CASE ASSY. VIBRATION CASE ASSY. NO. PART NO.
MDR-9D — UPPER CONTROL HANDLE ASSY. UPPER CONTROL HANDLE ASSY. PAGE 54 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
MDR-9D — UPPER CONTROL HANDLE ASSY. UPPER CONTROL HANDLE ASSY. NO. 1 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 29 30 31 32 34 39 40 41 42 43 44 48 49 50 51 52 53 60 PART NO.
MDR-9D — UPPER CONTROL HANDLE ASSY. (CONTINUED) UPPER CONTROL HANDLE ASSY. PAGE 56 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
MDR-9D — UPPER CONTROL HANDLE ASSY. (CONTINUED) UPPER CONTROL HANDLE ASSY. NO. 61 62 63 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 PART NO.
MDR-9D — LOWER CONTROL HANDLE ASSY. LOWER CONTROL HANDLE ASSY. PAGE 58 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
MDR-9D — LOWER CONTROL HANDLE ASSY. LOWER CONTROL HANDLE NO. PART NO. 2 501302670 3 501302680 4 501402860 5 001221245 6 020312100 7 030212300 8 031112230 9 501402870 10 501402880 11 020310080 12 959010413 28 020120160 29 501011162 30 502314420 31 501011180 34 001210615 36 502402900 37 001221020 38 030210250 39 001210620 45 0830000010 46 020306050 47 031106100 56 502402890 57 001220820 58 030208200 59 031108160 60 0012-20615 64 351010050 76 001220620 ASSY.
MDR-9D — BATTERY ASSY. BATTERY ASSY. PAGE 60 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
MDR-9D — BATTERY ASSY. BATTERY ASSY. NO. PART NO. 70 502215490 71 001200815 72 030208200 73 502403310 74 502403320 75 020308060 76 030208200 77 031108160 78 607010030 79 502301040 80 502301050 PART NAME BATTERY BASE BOLT 8X15 SW M8 BATTERY PROTECT BOLT/BATTERY NUT M8 WASHER, LOCK M8 WASHER, FLAT M8 BATTERY 12N24-3.26A19L BATTERY CORD (+) 220 BATTERY CORD (-) 380 QTY. 1 4 4 1 2 4 2 2 1 1 1 REMARKS MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
HATZ 1D81Z ENGINE — CRANKCASE ASSY. CRANKCASE ASSY. LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED. D= LOCTITE 221 H= SILICON E= LOCTITE 648 PAGE 62 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
HATZ 1D81Z ENGINE — CRANKCASE ASSY. CRANKCASE ASSY. NO. PART NO. PART NAME 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 22 23 25 26 01249051 50249101 03793900 03793800 03794000 03793700 04033700 04000800 50144300 03794510 03794800 50098300 50325500 50037800 50328200 04011650 04069500 04062010 50357700 04087400 04084500 04084500 CRANKCASE ...................................... 1 ........ INCLUDES ITEMS W/ CYL. PIN 6/20 4 NOZZLE 1 BEARING BUSH 1 PLUG 1..2 MAIN BEARING 1 MAIN BEARING -O.
HATZ 1D81Z ENGINE — CRANKCASE ASSY. (EXTERNAL PARTS) CRANKCASE ASSY.(EXTERNAL PARTS) LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED. D= LOCTITE 221 H= SILICON E= LOCTITE 648 PAGE 64 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
HATZ 1D81Z ENGINE — CRANKCASE ASSY. (EXTERNAL PARTS) CRANKCASE ASSY.(EXTERNAL PARTS) NO. 1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 18 18 20 21 22 23 24 25# 26# 27 28 29 30 31 32 33 34 35 36 37 38 39 41 42 43 44 45 46 47 48 49 50 52 53 53 54 54 55 56 58 59 * * PART NO.
HATZ 1D81Z ENGINE — CRANKSHAFT ASSY. CRANKSHAFT ASSY. LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED. D= LOCTITE 221 H= SILICON E= LOCTITE 648 PAGE 66 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
HATZ 1D81Z ENGINE — CRANKSHAFT ASSY. CRANKSHAFT ASSY. NO. PART NO. PART NAME 1 2 3 4 5 6 7 8 9 10 11# 12# 13 14# 15 16 17 18 19 20 21 22 23 24 01269810 CRANKSHAFT ASSY. ................................ 1 ...... INCLUDES ITEMS W/ CRANKSHAFT ............................................. 1 ...... CANNOT BE PURCHASED SEPARATELY COVER 28 1 COUNTER WEIGHT 1 ALLEN SCREW M 10 X 50 2 FITTING KEY A 6 X 4 X 32 1 GEARWHEEL F. CRANKS 1 BUFFER RING 1 O-RING 123 X 2.5 1 BEARING FLANGE ASSY. ..........................
HATZ 1D81Z ENGINE — CAMSHAFT ASSY. CAMSHAFT ASSY. PAGE 68 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
HATZ 1D81Z ENGINE — CAMSHAFT ASSY. CAMSHAFT ASSY. NO. PART NO. PART NAME 1 2 3 4 5 6 7 8 9 10 11 # 12# 03796400 03796500 01242000 04099900 03796800 03796900 01267300 01267200 SHAFT 2 BUSH 2 GEARWHEEL 2 CAMSHAFT 1 GEARWHEEL 1 GEARWHEEL 1 SHAFT, PUMP SIDE ............................ 1 ........ INCLUDES ITEMS W/ SHAFT STARTER SIDE ...................... 1 ........ INCLUDES ITEMS W/# COUNTER BALANCE ......................... 1 ........ CANNOT BE PURCHASED SEPARATELY WOODRUFF KEY 3 X 3.7 2 PIN ............
HATZ 1D81Z ENGINE — PISTON/RINGS ASSY. PISTON/RINGS ASSY. PAGE 70 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
HATZ 1D81Z ENGINE — PISTON/RINGS ASSY. PISTON/RINGS ASSY. NO. PART NO. PART NAME 1 1 2 2 2 2 3 #+ 4 #+ 5 #+ 6 + 7# 7# 8+ 9 10 11% 12% 13% 14 15 01243901 01313510 01265101 01265201 01314610 01314710 PISTON ASSY. STD. ................................ 1 .............. INCLUDES ITEMS W/ PISTON ASSY. OVERSIZED ................... 1 .............. INCLUDES ITEMS W/ PISTON ASSY. 100+0.5 ........................... 1 .............. INCLUDES ITEMS W/# PISTON ASSY. 100+1.0 ........................... 1 .........
HATZ 1D81Z ENGINE — CYLINDER HEAD ASSY. K= HOT TEMPERATURE FELT 100g PAGE 72 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
HATZ 1D81Z ENGINE — CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. NO. PART NO. PART NAME 1 1 2 3 4 5 5 6 6 7 7 8 9 10 11 12 13# 14% 15% 16 + 17 18% 19 20 21 22# 23 24 25 26 27 28 29 + 30 31 32 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 01264810 01499610 CYLINDER HEAD ASSY. .................. 1 ........... INCLUDES ITEMS W/ CYLINDER HEAD ASSY. .................. 1 ........... INCLUDES ITEMS W/ CYLINDER HEAD ............................ 1 ...........
HATZ 1D81Z ENGINE — CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. PAGE 74 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
HATZ 1D81Z ENGINE — CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. NO. PART NO. PART NAME 51 52 53 54■ 55■✓✢ 56■✓ 57 60 61 665 675 68 69✪ 70✢ 71✪ 725 74 75 76 77 78 79 80 81 82 83 85 86 88 89 90 90 91 50366300 50208500 01493200 ALLEN SCREW M 8X 20 2 WASHER, LOCK 8 2 DEVICE HOUSING .......................... 1 ........... INCLUDES ITEMS W/■ HOUSING DEVICE BASE ................ 1 ........... CANNOT BE PURCHASED O-RING 12 X 16 X2 2 CAP ................................................... 1 ...........
HATZ 1D81Z ENGINE — FLYWHEEL ASSY. FLYWHEEL ASSY. PAGE 76 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
HATZ 1D81Z ENGINE — FLYWHEEL ASSY. FLYWHEEL ASSY. NO. PART NO. PART NAME 1 2 3 4 5 6 7 15 16 18 01244310 50330200 04002500 50347000 04002000 04002000 50330300 04007410 50363100 04007131 PUSHROD O-RING 19 X 3N PROTECTION TUBE CIRCLIP AS 24 X 1.75 PRESSURE SPRING PRESSURE RING O-RING 23 X 3 PLATE ALLEN SCREW M 10 X 40 FLYWHEEL, ELECTRIC START QTY. REMARKS 2 2 2 2 2 2 2 1 6 1 MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
HATZ 1D81Z ENGINE — OIL PUMP ASSY. OIL PUMP ASSY. LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED. D= LOCTITE 221 H= SILICON E= LOCTITE 648 PAGE 78 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
HATZ 1D81Z ENGINE — OIL PUMP ASSY. OIL PUMP ASSY. NO. PART NO. PART NAME 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 50328000 03797412 01242401 03797310 04063400 03798600 50334700 03797600 03797510 03797701 03798002 03798102 03797900 03797801 50081200 50170800 50051000 50084901 03798720 50260501 04046000 CTR. SUNK SCR.AM 6 X 16 COVER F. OIL PUMP SPRING CAPSULE+BUSH GEARWHEEL GOVERNOR SPRING 2.9 CUP CIRCLIP5 BEARING BUSH HOUSING PLATE CENTRIF.
HATZ 1D81Z ENGINE — TIMING COVER ASSY. TIMING COVER ASSY. LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED. D= LOCTITE 221 H= SILICON E= LOCTITE 648 PAGE 80 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
HATZ 1D81Z ENGINE — TIMING COVER ASSY. TIMING COVER ASSY. NO. PART NO. PART NAME 3# 6# 7 8 9 11 12 15# 16# 17# 22 24# 25# 26 05325600 03797600 50330400 04000400 50399000 50417400 50329500 04000310 04023210 50364700 01281001 COVER 50 1 BEARING BUSH 1 O-RING 27 X 2N 1 COVER 1 CIRCLIP 32 X 1.2 1 ALLEN SCREW M 8 X 30 Z3 13 ALLEN SCREW M 12 X 40 1 BEARING BUSH 1 BEARING BUSH 1 OIL SEAL 32 X 52 X 7 1 TIMING COVER ASSY. NO. 3 ............ 1 .......... INCLUDES ITEMS W/# TIMING COVER ..........................
HATZ 1D81Z ENGINE — FUEL DEVICE ASSY. FUEL DEVICE ASSY. LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED. D= LOCTITE 221 H= SILICON E= LOCTITE 648 PAGE 82 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
HATZ 1D81Z ENGINE — FUEL DEVICE ASSY. FUEL DEVICE ASSY. NO. PART NO. PART NAME 1 2 3 4 4 5 6 7 8 9 10 10 10 11 13 15 16 16 17 18% 19% 20 21 22 24 25 26 27 28 # 29 # 30 36# 37# 38# 39# 40 41 42 43 44 45 45 46 47 48 49 50 51 52 53 60 50331500 04000901 50050700 50390200 50363400 04011700 03209700 04102400 04102500 04102600 04071300 04102200 04102300 50416200 50148000 01313600 04025800 40085001 50415101 50415200 ROLLER TAPPET CPL. 1 GUIDE 1 ALLEN SCREW M 6 X 16 1 O-RING 17 X 1.1 0..1 O-RING 17 X 1.2 0..
HATZ 1D81Z ENGINE — AIR DUCTING ASSY. AIR DUCTING ASSY. PAGE 84 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
HATZ 1D81Z ENGINE — AIR DUCTING ASSY. AIR DUCTING ASSY. NO. PART NO. PART NAME 1 2 3 % 4 % 5 6% 7 8# 9# 10 11 12 13 14 15 16 17 18 19 20 21 23 24 25 28 29 30 01246220 COOLING AIR DUCT ASSY .......1 ................. INCLUDES ITEMS W/ COOLING AIR DUCT .................1 ................. CANNOT BE PURCHASED SEPARATELY SEALING STRIP 32.2MM 2 SEALING STRIP 76MM 2 COOLING AIR DUCT .................1 ................. INCLUDES ITEMS W/% SIDE SHROUD ............................ 1 .................
HATZ 1D81Z ENGINE — BREATHER ASSY. BREATHER ASSY. LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED. D= LOCTITE 221 H= SILICON E= LOCTITE 648 PAGE 86 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
HATZ 1D81Z ENGINE — BREATHER ASSY. BREATHER ASSY. NO. 1# 2# 3 4 5 6# 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21 22 23 24 26 37 38% 39% 40% 41% 42% 43 44 45 46% 47 48 49 50 51 * * * PART NO.
HATZ 1D81Z ENGINE — FUEL TANK ASSY. FUEL TANK ASSY. PAGE 88 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
HATZ 1D81Z ENGINE — FUEL TANK ASSY. FUEL TANK ASSY. NO. PART NO. PART NAME 2 3 4# 5# 6# 7# 8 9 10# 11# 12 13 14 15 16 17 18 19 20 21# 22# 23# 24 25 26% 27% 28 29 30# 31 32 33 34 35 36 37 38 01494200 05097600 03981802 03981701 03981900 FUEL TANK ASSY ( 7 LTRS.) ................. 1 ............ INCLUDES ITEMS W/# WASHER 12 RUBBER WASHER 12 BUSH 8.4 X 13 X 7.5 6 RUBBER SHELL 6 FUEL TANK ............................................. 1 ............ CANNOT BE PURCHASED SEPARATELY BUSH 8.
HATZ 1D81Z ENGINE — FUEL PUMP ASSY. FUEL PUMP ASSY. PAGE 90 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
HATZ 1D81Z ENGINE — FUEL PUMP ASSY. FUEL PUMP ASSY. NO. PART NO. PART NAME 1 2 3 4 5 6 7 8 9 10 11 12 04011900 03796400 04011801 04000800 50331800 50332301 50328300 50001200 50006400 50015900 01468801 49062501 BUSH SHAFT LEVER F. FEED PUMP PLUG O-RING FUEL FEED PUMP HEXAGON NUT M6 JOINT A 14 X 18 BANJO BOLT A8 RING PIECE N W 8 FUEL PIPE DIAPHRAM QTY. REMARKS 1 1 1 1 1 1 3 4 2 1 1 1 MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
HATZ 1D81Z ENGINE — AIR FILTER ASSY. AIR FILTER ASSY. L= SILICON SEALER PAGE 92 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
HATZ 1D81Z ENGINE — AIR FILTER ASSY. AIR FILTER ASSY. NO. PART NO.
HATZ 1D81Z ENGINE — EXHAUST SILENCER ASSY. EXHAUST SILENCER ASSY. J= HOT TEMPERATURE PASTE PAGE 94 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
HATZ 1D81Z ENGINE — EXHAUST SILENCER ASSY. EXHAUST SILENCER ASSY. NO. PART NO. PART NAME 1 2 3 6 10 11 12 13 14 16 18 19 20 01498800 EXHAUST SILENCER S ASSY. ......... 1 .......... INCLUDES ITEMS W/ EXHAUST SILENCER ....................... 1 .......... CANNOT BE PURCHASED SEPARATELY ALLEN SCREW M 8 X 30 3 GASKET SET EXHAUST SIL. 1 ELBOW 1 PIPE CLIP 52.5 1 HEX SCREW M 10 X 50 1 WASHER, FLAT 10.
HATZ 1D81Z ENGINE — STARTER/ALTERNATOR ASSY. STARTER/ALTERNATOR ASSY. PAGE 96 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
HATZ 1D81Z ENGINE — STARTER/ALTERNATOR ASSY. STARTER/ALTERNATOR ASSY. NO. PART NO. PART NAME QTY.
HATZ 1D81Z ENGINE — INSTRUMENT BOX ASSY. INSTRUMENT BOX ASSY. PAGE 98 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
HATZ 1D81Z ENGINE — INSTRUMENT BOX ASSY. INSTRUMENT BOX ASSY. NO. PART NO. PART NAME 1 2 3 4 5 6 7 8 9 10 11 12 13 14 50404900 05126402 IGNITION KEY 1 IGNITION SW. OUTER COVER 1 IGNITION SW. INNER FLANGE ...... 1 ........... CANNOT BE PURCHASED SEPARATELY IGNITION LOCKNUT ....................... 1 ........... CANNOT BE PURCHASED SEPARATELY IGNITION SWITCH .......................... 1 ........... CANNOT BE PURCHASED SEPARATELY IGNITION SWITCH ASSY. CP .......... 1 ........... INCLUDES ITEMS W/ INSTR.
HATZ 1D81Z ENGINE — LIFTING MAGNET/STOPDEVICE ASSY. LIFTING MAGNET/S TOP DEVICE ASSY. LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED. D= LOCTITE 221 H= SILICON E= LOCTITE 648 PAGE 100 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
HATZ 1D81Z ENGINE — LIFTING MAGNET/STOPDEVICE ASSY. LIFTING MAGNET/STOP DEVICE ASSY. NO. PART NO. PART NAME 1 2 3 4 5 6 7 8 9# 10# 11 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 32 01254602 50343300 04021400 04021800 04021700 50144500 50328300 05015100 LEVER CPL. 1 O-RING 4.6 X 1.85 1 BUSH 1 SPRING 1 LEVER 1 WASHER, FLAT 6.4 1 HEXAGON NUT M 6 1 SUPPORT SOLENOID 1 BUSHING ......................................... 1 ........... CANNOT BE PURCHASED SEPARATELY LINKAGE ............................
Effective: October 1, 2002 PAYMENT TERMS TERMS AND CONDITIONS OF SALE — PARTS 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin.
NOTE PAGE MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV.
OPERATION AND PARTS MANUAL HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MULTIQUIP’S MAIN PHONE NUMBERS 800-421-1244 FAX: 310-537-3927 310-537-3700 PARTS DEPARTMENT 800-427-1244 FAX: 800-672-7877 310-537-3700 FAX: 310-637-3284 MAYCO PARTS 800-306-2926 FAX: 800-672-7877 310-537-3700 FAX: 310-637-3284 SERVICE DEPARTMENT 800-478-1244 FAX: 310-537-4259 310-537-3700 MQ POWER SERVICE DEPARTMENT 800-835-2551 FAX: 310-638-8046 310-537-3700 TECHNICAL ASSISTANCE 800-478-1244 FAX
