L OPERATION AND PARTS MANUAL GloBug Solo MODEL GB114BW LIGHTING SYSTEM Revision #5 (01/06/09) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
TABLE OF CONTENTS MQ GLOBUG SOLO LIGHTING SYSTEM Table Of Contents ..................................................... 2 Parts Ordering Procedures ....................................... 3 Safety Information .................................................. 4-7 Specifications ............................................................ 8 Dimensions ............................................................... 9 Floodlight Footcandle Plots ............................... 10-12 General Information ......
www.multiquip.com Effective: January 1st, 2006 PARTS ORDERING PROCEDURES Ordering parts has never been easier! Choose from three easy options: Effective: January 1st, 2006 Best Deal! Order via Internet (Dealers Only): If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip.com.
GLOBUG SOLO LIGHTING SYSTEM — SAFETY iNFORMATION Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others. SAFETY MESSAGES The four safety messages shown below will inform you about potential hazards that could injure you or others.
GLOBUG SOLO LIGHTING SYSTEM — SAFETY iNFORMATION LIGHTING SYSTEM SAFETY DANGER NEVER use lighting system in rain, snow or areas of high humidity that could generate electrical storms. WARNING NEVER disconnect any emergency or safety devices. These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death. Disconnection of any of these devices will void all warranties. CAUTION NEVER attempt service on a running machine.
GLOBUG SOLO LIGHTING SYSTEM — SAFETY INFORMATION GENERATOR SAFETY Power Cord/Cable Safety If using a generator to power lighting system, refer to applicable generator manual safety information section. NEVER let power cords or cables lay in water. ELECTRICAL SAFETY NEVER use damaged or worn cables or cords. Inspect for cuts in the insulation DANGER Lighting system is equipped with a ground pin on the power plug. For your protection, ALWAYS complete the grounding path.
GLOBUG SOLO LIGHTING SYSTEM — SAFETY INFORMATION LOADING AND UNLOADING If lighting system is equipped with a transport lifting hook, refer to the following safety information. CAUTION Before lifting, make sure that lighting system parts are not damaged and screws are not loosened or lost. ALWAYS make sure crane or lifting device has been properly secured to lifting hook of the equipment. NEVER lift the equipment while lighting system is running.
GLOBUG SOLO LIGHTING SYSTEM — SPECIFICATIONS Table 1. Specifications GloBug Solo Model Input Voltage Frequency Max. Current Wind Stability with Generator Weight GB114BW 120 VAC 60 Hz Single-Phase 9.5 Amps 65 mph (80.46 kph) 130 lbs. (59 kg) Lamp Lamp Type Lumens (1)1000 Watt Metal Halide 112,000 Light Coverage (360°) 150 ft. (45.72 meters) Surface Temperature (Longitudinal) 476.6°F (247°C) Max. Surface Temperature (Transversal) 417.2°F (214°C) Max. Fan Motor Balloon Fan Motor Max.
GLOBUG SOLO LIGHTING SYSTEM — DIMENSIONS Figure 2. Dimensions TABLE 2. DIMENSIONS Reference Letter Dimension ft. (mm.) Reference Letter Dimension ft. (mm.) A 6.33 ft. (1,929 mm.) F 4.0 ft. (1,219 mm.) B 2 ft. (609 mm.) G 5.25 ft. (1,600 mm.) C 2 ft. (609 mm.) H 6.08-10.9 ft. (1,853-3,322 mm.) D 8.66 ft. (2,640 mm.) I 8.33-12.75 ft. - (2,539-3886 mm.) E 2.33 ft. (710 mm.) GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV.
GLOBUG SOLO LIGHTING SYSTEM — FLOODLIGHT FOOTCANDLE PLOT Based on 360°glare-free coverage. Figure 3. Floodlight Footcandle Plot (Bal120-Standard) PAGE 10 — GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV.
GLOBUG SOLO LIGHTING SYSTEM — FLOODLIGHT FOOTCANDLE PLOT Based on 360°glare-free coverage. Figure 4. Floodlight Footcandle Plot (BAL120R-Reflector) GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV.
GLOBUG SOLO LIGHTING SYSTEM — FLOODLIGHT FOOTCANDLE PLOT 360 degree coverage Figure 5. Floodlight Footcandle Plot (BAL115D-Drum Shaped) PAGE 12 — GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV.
GLOBUG SOLO LIGHTING SYSTEM — GENERAL INFORMATION The Multiquip GloBug Solo Lighting System is a general The lighting system can be raised vertically in excess of 16.5 feet purpose floodlight tower intended for emergency and remote (5 meters) . Outriggers must always be deployed prior to raising lighting conditions. Power requirements for running the GloBug the mast. Solo are 120 VAC, 60 Hz @ 9.5 amps. The GloBug Solo can be plugged into a standard 120 VAC wall receptacle.
GLOBUG SOLO LIGHTING SYSTEM — COMPONENTS Figure 6. Major Components PAGE 14 — GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV.
GLOBUG SOLO LIGHTING SYSTEM — COMPONENTS Figure 6 shows the location of the controls and components for the GloBug Solo Lighting System. The function of each control is described below: 1. Mast – This mast is comprised of three separate stages (four - with extension pole). The mast can be raised in excess of 16.5 ft. (5 meters). When raising the mast, always be on the lookout for overhead obstructions. Never adjust the mast with the balloon off to prevent mast from shooting up and causing injury. 2.
GLOBUG SOLO LIGHTING SYSTEM — PRE-SETUP CAUTION - READ MANUAL Please read this entire manual carefully before attempting to operate the GloBug Solo. Failure to read this manual could cause damage to the GloBug Solo and serious injury to the operator. GloBug Solo Setup 1. Place the GloBug Solo on a firm level surface so that it will not slide or turn over. Make sure there is enough space around the GloBug Solo for the outriggers to be deployed. 2.
GLOBUG SOLO LIGHTING SYSTEM — PRE-SETUP CAUTION - MAST PINCH POINT When raising or lowering the mast, keep hands and fingers clear of the various mast sections. This will prevent hands and fingers from getting pinched (Figure 11). 7. When the desired height is achieved, lock the mast in place with the Mast Lock Lever (Figure 12). Figure 12. Mast Lock Lever DANGER SPRING LOADED MAST Figure 11. Pinch Point NEVER lock the Mast Lock Lever with balloon or lamp removed.
GLOBUG SOLO LIGHTING SYSTEM — OPERATION DANGER - HIGH VOLTAGE POWER LINES When raising mast, ALWAYS be on the lookout for overhead obstructions such as high voltage power lines. The possibility exists of electrocution, even death if the GloBug Solo comes in contact with high voltage power lines. Applying Power 1. Make sure the power ON/OFF switch (Figure 13) located near the bottom of the ballast is in the OFF position. 4. Notice that the balloon envelope will begin to deploy as soon as power is applied.
GLOBUG SOLO LIGHTING SYSTEM — SHUTDOWN Figure 17. Hot Lamp Surface 3. Push down the mast and unhook the Mast Release Latch (Figure 10). Fully lower the mast. Extend the mast to the desired height. 4. When the mast if fully lowered, lock the mast in place with the Mast Lock Lever (Figure 12). Figure 20. Outriggers (Stow Position) 6. Unzip the protective cover as shown in Figure 18, and place cover over balloon/lamp assembly. Fully zip protective cover and fold velcro tabs in place. 7.
GLOBUG SOLO LIGHTING SYSTEM — MAINTENANCE CAUTION - READ SAFETY GUIDELINES Before performing any maintenance procedures, be sure to READ the lamp, balloon, and general safety guidelines in this manual. Failure to read and understand these safety guidelines could cause severe equipment damage and bodily harm. Removing the Lamp/Balloon Assembly 1. Loosen the T-Handle Bolt Lock (Figure 22) that secures the lamp to the mast.
GLOBUG SOLO LIGHTING SYSTEM — MAINTENANCE 2. Zip up the zipper at the bottom (Figure 24) of the balloon and pull down the balloon envelope to cover the lamp 1. When installing a new lamp (Figure 26) use only MQ recommended type lamp. See parts section of this 3. Place the lamp/balloon assembly back onto the mast. manual. Failure to use correct type lamp could adversely 4. Tighten the T-Handle Bolt Lock to secure the lamp to the affect lighting capability and may cause damage to the mast. equipment. 5.
GLOBUG SOLO LIGHTING SYSTEM — MAINTENANCE Ballast Box Removal 2. Disconnect the AC power cable and Lamp Power Cable from the ballast (Figure 31). WARNING - HOT SURFACE (BALLAST) Dangerous conditions exists inside the ballast compartment. Please use extreme caution when performing maintenance on the ballast box. NEVER touch the ballast or ballast cover while the lamp is on. These components generate an extreme amount of heat, which makes their surfaces very hot!.
GLOBUG SOLO LIGHTING SYSTEM — MAINTENANCE Filter Replacement 5. Install a new filter over the brace as shown in Figure 32. Be sure to align the cut of the filter over the brace. WARNING - HOT SURFACE (LAMP FRAME) DO NOT replace filter immediately, allow a sufficient amount of time for the lamp assembly to cool down before changing filter. 1. Remove the balloon as described in the "Removing the Lamp/Balloon" section. 2. Disconnect the lamp power cable (Figure 6). 3.
GLOBUG SOLO LIGHTING SYSTEM — MAINTENANCE PAGE 24 — GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV.
GLOBUG SOLO LIGHTING SYSTEM — MAINTENANCE For a prolonged life cycle an extended quality follow the recommended GloBug Solo service guidelines as referenced in Table 3. TABLE 3. PERIODIC CHECK AND MAINTENANCE FIGURE Lamp Balloon Mast PART CHECK ITEM SOLUTION L1 Frame Pipe Frame pipe skewed? Replace. ❖ L2 Lamp Holder Lamp holder loose? Tighten or replace. ❖ L3 Lamp (Base) Lamp base loose? Screw in securely. ❖ L4 Lamp Defective lamp? Replace.
GLOBUG SOLO LIGHTING SYSTEM — TROUBLESHOOTING (LAMPS) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Lamp Troubleshooting (Table 4) information shown below. If the problem cannot be remedied, please leave the unit just as it is and consult or company's service department. TABLE 4. LAMP TROUBLESHOOTING SYMPTOM Lamp does not light.
GLOBUG SOLO LIGHTING SYSTEM — TROUBLESHOOTING (MAST) Practically all breakdowns can be prevented by proper If the problem cannot be remedied, please leave the unit handling and maintenance inspections, but in the event of a just as it is and consult or company's service department. breakdown, please take a remedial action following the diagnosis based on the Mast Troubleshooting (Table 5) information shown below. TABLE 5. MAST TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM SOLUTION Mast cannot be raised.
GLOBUG SOLO LIGHTING SYSTEM —WIRING DIAGRAM (S/N G20070 & BELOW) 120 VAC, 60Hz INPUT BALLAST POWER CABLE P1 ORANGE 208 VAC PURPLE NOT USED T1 240 VAC 277 VAC BLACK TRANSFORMER (BALLAST) WHT (NEUTRAL) BLK (LINE) CAP COM 120 VAC RED/BLK YEL YEL BLK/YEL 24 µF @480 VDC GRN CAPACITOR S1 CHASSIS GND C1 OFF/ON SWITCH RED BLK RED SPLICE FRONT VIEW BALLAST RECEPTACE (FEMALE) BLK J1 YEL BLK 2 1 4 3 WHT RED WHT 1000 WATT METAL HALIDE LAMP MALE RED GRN LAMP POWER CABLE (W1) RED (HOT) D
GLOBUG SOLO LIGHTING SYSTEM —WIRING DIAGRAM (S/N G20071 & ABOVE) 120 VAC, 60Hz INPUT BALLAST POWER CABLE P1 ORANGE 208 VAC PURPLE NOT USED T1 240 VAC 277 VAC BLACK TRANSFORMER (BALLAST) BLK (LINE) WHT (NEUTRAL) GRN GRN CAP COM 120 VAC RED/BLK YEL YEL BLK/YEL 24µF @480 VDC CAPACITOR S1 CHASSIS GND C1 OFF/ON SWITCH RED BLK RED SPLICE FRONT VIEW BALLAST RECEPTACE (FEMALE) BLK J1 BLK GRN 2 1 4 3 RED WHT BLK 1000 WATT METAL HALIDE LAMP MALE RED (HOT) RED LAMP POWER CABLE (W1) DS1
EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed. * * Numbers Used - Item quantity can be indicated by a number, a blank entry, or A/R.
GLOBUG SOLO LIGHTING SYSTEM — SUGGESTED SPARE PARTS GloBug Solo LIGHTING SYSTEM 1 TO 3 UNITS Qty. P/N Description 2 ......... E000009800 .... BULB 2 ......... A300033800 .... BALLAST/TRANSFORMER 2 ......... A300038400 .... 22 μF CAPACITOR, @480 VDC 2 ......... GBBAL115D.......... BALLOON CLOTH, DRUM-SHAPED GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV.
GLOBUG SOLO LIGHTING SYSTEM — NAMEPLATE AND DECALS PAGE 32 — GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV.
GLOBUG SOLO LIGHTING SYSTEM — NAMEPLATE AND DECALS NAMEPLATE AND DECALS. NO. PART NO. PART NAME QTY. REMARKS 1 DCL413 DECAL; CAUTION COVER INFORMATION 1 2 DCL404 DECAL; CAUTION LAMP COVER BUZZER 1 3 DCL416 DECAL; DANGER, ELECTRICAL SHOCK HAZ.
GLOBUG SOLO LIGHTING SYSTEM — BASE ASSY. BASE ASSY. 21 22 19 26 18 25 17 1 9 4 24 8 11 16 20 12 23 13 10 2 14 15 7 3 5 6 11 PAGE 34 — GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV.
GLOBUG SOLO LIGHTING SYSTEM — BASE ASSY. BASE ASSY. NO. PART NO. 1 A100012302 2 3 4 5 6 7 8 9 10 10 11 12 13 14 15 16 17 18 18 19 20 21 22 23 24 25 26 A200017801 2031320213 A400073100 1501100430 0043110000 0033210000 0033216000 0013216090 A300033100 A300033101 1641000330 0014708025 0043108000 0043208000 0033108000 E000008800 E000008900 0010510030 0010110045 0030110000 0010506020 A300030900 2202751110 0040106000 A400037800 0040110000 0040210000 PART NAME QTY. REMARKS BASE ..................................
GLOBUG SOLO LIGHTING SYSTEM —MAST ASSY. MAST ASSY. 37 33 36 21 14 15 38 5 6 2 18 32 7 34 8 31 20 32 3 OLD STYLE 35 30 4 32 3 17 NEW STYLE 16 1 22 OLD STYLE 29 9 27 28 27 29 24 12 19 39 12 11 23 13 10 26 25 1 NEW STYLE PAGE 36 — GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV.
GLOBUG SOLO LIGHTING SYSTEM — MAST ASSY. MAST NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 ASSY. PART NO.
GLOBUG SOLO — BALLAST ASSY. (S/N G20040 & BELOW) BALLAST ASSY. 2 27 5 30 19 20 21 6 23 A 3 17 26 26 22 18 25 1 24 28 17 31 17 23 22 7 26 20 10 14 15 22 4 16 9 29 8 13 11 12 PAGE 38 — GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV.
GLOBUG SOLO — BALLAST ASSY. (S/N G20040 & BELOW) BALLAST ASSY. NO. PART NO.
GLOBUG SOLO — BALLAST ASSY. (S/N G20041 - G20070) 5 A 2 32 27 30 1 21 31 20 23 6 3 26 26 18 17 25 28 24 17 23 21 26 22 14 11 15 20 16 4 29 9 33 10 35 13 PAGE 40 — GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV.
GLOBUG SOLO — BALLAST ASSY. (S/N G20041 - G20070) BALLAST ASSY. NO. PART NO.
GLOBUG SOLO — BALLAST ASSY. (S/N G20071 AND ABOVE) 5 A 2 32 27 30 1 21 31 20 23 6 3 26 26 18 17 25 28 24 17 23 21 26 34 14 20 4 16 29 9 33 10 35 13 PAGE 42 — GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV.
GLOBUG SOLO — BALLAST ASSY. (S/N G20071 AND ABOVE) BALLAST ASSY. NO. PART NO.
GLOBUG SOLO LIGHTING SYSTEM — FAN BLOWER/LAMP BASE ASSY. FAN BLOWER/LAMP BASE ASSY. 5 6 7 9 8 10 11 12 13 18 4 17 15 14 16 3 19 7 2 20 A 21 22 23 24 32 15 25 26 27 28 29 31 30 7 PAGE 44 — GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV.
GLOBUG SOLO LIGHTING SYSTEM — FAN BLOWER/LAMP BASE ASSY. FAN BLOWER/LAMP BASE ASSY. NO. PART NO. PART NAME QTY. REMARKS A A000017600 BALLOON ASSY ........................................... 1 .......... S/N G20070 AND BELOW SEE NOTE 1 BELOW A A000017601 BALLOON ASSY ........................................... 1 .......... S/N G20071 AND ABOVE SEE NOTE 2 BELOW 2$ A300033600 CABLE 1 (BALLOON) CP, QUICK-DISC ........1 ........... S/N G20070 AND BELOW 2% A300105500 CABLE 1 (BALLOON) CP, THREADED ..........1 ...
GLOBUG SOLO LIGHTING SYSTEM — BALLOON/LAMP GUARD ASSY. BALLOON/LAMP GUARD ASSY. 1 OPTIONAL 1 A 2 2 20 3 3A NEW STYLE OLD STYLE 3B 4 8 5 6 21 7 19 8 9 18 17 10 BALLOON PATCH KIT 16 10 15 11 11 14 10 17 12 10 13 11 11 PAGE 46 — GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV.
GLOBUG SOLO LIGHTING SYSTEM — BALLOON/LAMP GUARD ASSY. BALLOON/LAMP GUARD ASSY. NO. PART NO. PART NAME QTY. REMARKS A A000017600 BALLOON ASSY............................................. 1 .......... S/N G20070 AND BELOW SEE NOTE 1 BELOW A A000017601 BALLOON ASSY............................................. 1 .......... S/N G20071 AND ABOVE SEE NOTE 2 BELOW 1 GBBAL120 BALLOON CLOTH CP, OVAL-SHAPED ........ 1 .......... CONTACT MQ UNIT SALES (OPTIONAL) 1# GBBAL115D BALLOON CLOTH CP, DRUM-SHAPED ....... 1 ...
Effective: February 22, 2006 PAYMENT TERMS TERMS AND CONDITIONS OF SALE — PARTS 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: Terms of payment for parts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin.
NOTE PAGE GB114BW GLOBUG SOLO LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV.
OPERATION AND PARTS MANUAL HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave. Tel. (800) 421-1244 Carson, CA 90746 Fax (800) 537-3927 Contact: mq@multiquip.com Mayco Parts 800-306-2926 Fax: 800-672-7877 310-537-3700 Fax: 310-637-3284 Service Department 800-421-1244 Fax: 310-537-4259 310-537-3700 MQ Parts Department 800-427-1244 310-537-3700 MEXICO UNITED KINGDOM MQ Cipsa Carr. Fed. Mexico-Puebla KM 126.
