OPERATION AND PARTS MANUAL SERIES MODEL MVC-70E/EW ONE-WAY PLATE COMPACTOR (ROBIN GASOLINE ENGINE) Revision #0 (01/25/06) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
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TABLE OF CONTENTS Multiquip MVC-70E/EW Plate Compactor ROBIN EX170D40050 Engine Proposition 65 Warning ............................................. 2 Table Of Contents ..................................................... 4 Parts Ordering Procedures ....................................... 5 Specifications ............................................................ 6 Dimensions ............................................................... 7 Safety Message Alert Symbols ..............................
www.multiquip.com Effective: June 1st, 2005 PARTS ORDERING PROCEDURES Ordering parts has never been easier! Choose from three easy options: Best Deal! Order via Internet (Dealers Only): If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip.com. Order parts on-line using Multiquip’s SmartEquip website! ■ View Parts Diagrams ■ Order Parts ■ Print Specification Information To obtain an MQ Account, contact your District Sales Manager for more information.
MVC-70E/EW— SPECIFICATIONS TABLE 1. COMPACTOR SPECIFICATIONS Model MVC-70E/W Centrifugal Force 1,220 kg (2,700 lbs.) Vibration Frequency 5,600 vpm (93 Hz) Maximum Forward Speed 25 m/min (82 ft/min) Plate Size (L x W) 541 x 350 mm (21.3 x 13.8 in ) Overall Dimensions (L x W x H) 879 x 350 x 886 mm (4.6 x 13.8 x 34.9 in ) Operating Weight (with water tank) 86 kg (190 lbs.) Operating Weight (without water tank) 76 kg (168 lbs.) Maximum Area of Compaction 543 sq. m/hr (5,865 sq.
MVC-70E/EW— DIMENSIONS TABLE 3. DIMENSIONS REFERENCE LETTER A B C D E F DESCRIPTION Height (Handle Upright) Width Length (Handle Upright) Plate Length Length (Handle Lowered) Height (Compactor Only) Shipping Dimensions DIMENSION in. (mm) 914 mm (36 in). 420 mm (16.5 in. 635 mm (25 in.) 510 mm (20 in). 914 mm (36 in). 635 mm (25 in.) 686 x 381 x 711 mm ( 27 x 15 x 28 in.) Figure 1. MVC-70E/EW Plate Compactor Dimensions MVC-70E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
MVC-70E/EW— SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others. This Owner's Manual has been developed to provide complete NOTE instructions for the safe and efficient operation of the Multiquip Plate Compactor MVC-70E/EW.
MVC-70E/EW— SAFETY MESSAGE ALERT SYMBOLS CAUTION - Rotating Parts CAUTION - Equipment Damage Messages NEVER operate equipment with covers, or guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury. Other important messages are provided throughout this manual to help prevent damage to your plate compactor, other property, or the surrounding environment.
MVC-70E/EW — RULES FOR SAFE OPERATION CAUTION - Read Manual! Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only. The following safety guidelines should always be used when operating the MQ Mikasa Model MVC-70E/EW Plate Compactor. GENERAL SAFETY ■ DO NOT operate or service this equipment before reading this entire manual.
MVC-70E/EW— RULES FOR SAFE OPERATION ■ NEVER run engine without air filter. Severe engine damage may occur. ■ ALWAYS service air cleaner frequently to prevent carburetor malfunction. ■ ALWAYS be sure the operator is familiar with proper safety precautions and operations techniques before using compactor. ■ ALWAYS read, understand, and follow procedures in Operator’s Manual before attempting to operate equipment. ■ Refer to the Robin Engine Owner's Manual for engine technical questions or information.
MVC-70E/EW— OPERATION AND SAFETY DECALS Machine Safety Decals The MVC-70E/WPlate Compactor is equipped with a number of safety decals (Figure 2). These decals are provided for operator safety and maintenance information. The illustration below shows these decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer. l Figure 2. Operation and Safety Decals PAGE 12 — MVC-70E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
MVC-70E/EW — GENERAL INFORMATION Definition of Plate Compactor Frequency/Speed The Mikasa MVC-70E/EW is a walk behind, plate compactor designed for the compaction of sand, mixed soils and asphalt. This plate compactor is a powerful compacting tool capable of applying a tremendous force in consecutive high frequency vibrations to a soil surface. Its applications include compacting for road, embankments and reservoirs as well as backfilling for gas pipelines, water pipelines and cable installation work.
MVC-70E/EW — COMPONENTS (PLATE COMPACTOR) Figure 3. MVC-70E/EW Plate Compactor Components Figure 3 shows the location of the components and general maintenance parts. The function of each component is described below: 6. Belt Cover – Remove this cover to gain acess to the Vbelts. NEVER run the compactor without the V-belt cover. If the V-belt cover is not installed, the possibility exist that your hand may get caught between the V-belt and clutch, thus causing serious injury and bodily harm. 1.
MVC-70E/EW— COMPONENTS (ROBIN EX170D40050 ENGINE) Figure 4. Engine Controls and Components INITIAL SERVICING The engine (Figure 4) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the ROBIN engine service manual for instructions and details for proper operation and servicing. 5. Throttle Lever – Used to adjust engine RPM speed (lever advanced forward SLOW, lever back toward operator FAST). 1. 6. Recoil Starter (pull rope) – Manual-starting method.
MVC-70E/EW — INSPECTION The Oil Alert system will automatically stop the engine before the engine falls below safe limits. Always be sure to check the engine oil level prior to starting the engine. Before Starting 1. Read safety instructions at the beginning of manual. NOTE 2. Clean the compactor, removing dirt and dust. Particularly, the bottom of the plate, engine cooling air inlet, carburetor and air cleaner. 3. Check the air filter for dirt and dust.
MVC-70E/EW — INSPECTION 2. The V-belt tension is proper if the V-belt bends 10 to 15 mm (Figure 10) when depressed with finger at midway between the clutch and vibration pulley shafts. V-Belt Check Caution - V-Belt check NEVER attempt to check the V-belt with the engine running. Severe injury can occur if your hand (Figure 8) gets caught between the V-belt and the clutch. Always use safety gloves. CLUTCH PULLEY Figure 10. V-Belt Tension 3.
MVC-70E/EW — INITIAL START-UP CAUTION - Read Instructions 3. Place the choke lever (Figure 13) in the "CLOSED " position if starting a cold engine. DO NOT attempt to operate the pump until the Safety, General Information and Inspection sections of this manual have thoroughly been read and understood. This section is intended to assist the operator with the initial start-up of the trash pump. It is extremely important that this section be read carefully before attempting to use the pump in the field.
MVC-70E/EW— INITIAL START-UP 6. Grasp the starter grip (Figure 16) and slowly pull it out. The resistance becomes the hardest at a certain position, corresponding to the compression point. Pull the starter grip briskly and smoothly for starting. Stopping The Engine Normal Shutdown 1. Move the throttle lever to the IDLE position (Figure 19) and run the engine for three minutes at low speed. Figure 16. Starter Grip 7.
MVC-70E/EW— OPERATION Operation CAUTION - General Operation Safety Make sure to follow all safety rules referenced in the safety section of this manual before operating compactor. Keep work area clear of debris and other objects that could cause damage to the compactor or bodily injury. 1. Once the engine has started, move the engine throttle lever quickly to the fast position. 2.
MVC-70E/EW — MAINTENANCE CAUTION - Inspection Intervals CAUTION - General Maintenance Safety Inspection and other services should always be carried out on hard and level ground with the engine shutdown. These inspection intervals are for operation under normal conditions. Adjust your inspection intervals based on the number hours plate compactor is in use, and particular working conditions. Inspection and Maintenance Service Tables. 1.
MVC-70E/EW — MAINTENANCE Changing Vibrator Oil 1. When changing the vibrator oil, remove the drain plug (Figure 7), and simply tip the compactor to drain the oil. Note that the oil will drain more easily while it is hot. Remember to use only 10W-30 motor oil when replacing vibrator oil. Checking and Replacing the V-Belt and Clutch Figure 22. Engine Oil (Draining) Spark Plug 1. Remove and clean the spark plug (Figure 23). 2. Adjust the spark gap to 0.028 ~0.031 inch (0.6~0.7 mm).
MVC-70E/EW— PREPARATION FOR LONG -TERM STORAGE Compactor Storage For storage of the compactor for over 30 days, the following is required: z Drain the fuel tank completely. z Run the engine until the fuel in the injection system is completely consumed. z Completely drain the oil from the engine crankcase and follow procedures described in the ROBIN engine Owner's Manual for engine storage. z Completely drain the compactor's oil from the vibrating case.
MVC-70E/EW — TROUBLESHOOTING (ENGINE) TABLE 8. ENGINE TROUBLESHOOTING SYMPTOM Difficult to start, "fuel is available, but no SPARK at spark plug". POSSIBLE CAUSE Spark plug bridging? Check gap, insulation or replace spark plug. Carbon deposit on spark plug? Clean or replace spark plug. Short circuit due to deficient spark plug insulation? Check spark plug insulation, replace if worn. Improper spark plug gap? Set to proper gap. ON/OFF switch is shorted? Check switch wiring, replace switch.
MVC-70E/EW — TROUBLESHOOTING (ENGINE) TABLE 8. ENGINE TROUBLESHOOTING (CONTINUED) SYMPTOM "Weak in power" compression is proper and does not misfire. POSSIBLE CAUSE SOLUTION Air cleaner not clean? Clean or replace air cleaner Improper level in carburetor? Check float adjustment, re-build carbureator. Defective Spark plug? Clean or replace spark plug. Defective Spark plug? "Weak in power" compression is proper but misfires. Engine overheats. Rotational speed fluctuates.
MVC-70E/EW — TROUBLESHOOTING (PLATE COMPACTOR) TABLE 9. PLATE COMPACTOR TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE Travel speed too low, and vibration is weak. Does not travel forward. SOLUTION Engine speed too low? Set engine speed to correct RPM. Clutch slips? Check or replace clutch. V-belt slips? Adjust or replace V-belt. Excessive oil in vibrator? Drain excess oil and fill to proper level. Malfunction in vibrator housing? Check eccentr ic, gears and counter weights.
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MVC-70E/EW— EXPLANATION OF CODES IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed. Sample Parts List: NO.
MVC-70E/EW— SUGGESTED SPARE PARTS MVC-70E/EW 1 TO 3 UNITS WITH ROBIN EX170D40050 GASOLINE ENGINE Qty. P/N Description 3 ............ 2773261107 .......... ELEMENT, AIR 3 ............ 0650140150 .......... SPARK PLUG 1 ............ 0430440050 .......... FUEL TANK CAP 1 ............ 2825011118 .......... STARTER ROPE 1 ............ 0641360010 .......... FUEL FILTER 3 ............ 070100312 ............ V-BELT 4 ............ 939010254 ............
MVC-70E/EW— NAME PLATE AND DECALS NAME PLATE AND DECALS l PAGE 30 — MVC-70E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
MVC-70E/EW— NAME PLATE AND DECALS NAMEPLATE AND DECALS NO. PART NO. PART NAME QTY. REMARKS 1 PLATE, MODEL/SERIAL NUMBER ..................... 1 ................ CONTACT PARTS DEPT. 2 920203290 DECAL, READ OWNERS MANUAL ..................... 1 ................ NPA-329 3 920203989 DECAL, BELT GUARD WARNING ....................... 1 ................ NPA-989 4 920101410 DECAL: MIKASA MARK 120X60 ......................... 1 ................ WATER TANK 5 920201580 DECAL: MQ MARK 71X55 ............................
MVC-70E/EW — MAIN BODY ASSY. MAIN BODY ASSY. l PAGE 32 — MVC-70E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
MVC-70E/EW — MAIN BODY ASSY. MAIN BODY ASSY.
MVC-70E/EW— VIBRATOR ASSY. VIBRATOR ASSY. l PAGE 34 — MVC-70E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
MVC-70E/EW— VIBRATOR ASSY. VIBRATOR ASSY. NO 61 62 63 64 65 66 67 68 69 70 71 72 72 73 74 75 77 78 79 PART NO 418117730 001221445 030214350 031114260 418456950 060403020 418456960 418456970 002400820 418456990 418343400 040306307 040406307 418456980 951401920 952403450 002211030 953400270 953405260 PART NAME VIBRATING CASE BOLT 14X45 T WASHER, LOCK M14 WASHER, FLAT M14 CASE COVER/PULLEY OIL SEAL TC-30458 CASE COVER/SHUT-OFF PACKING BOLT 8X20 SW, PW COVER SEAL, VIB. ECC.
MVC-70E/EW— WATER TANK ASSY. WATER TANK ASSY. l PAGE 36 — MVC-70E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
MVC-70E/EW— WATER TANK ASSY. WATER TANK ASSY. NO 91 92 101 101 102 * 103 * 104 * 105 * 107 108 110 111 112 113 114 115 PART NO 418216510 002211025 418910010 418910020 954300342 001241030 033910010 022910180 954403241 959403790 416338940 418343430 001220825 031108160 020308060 418457010 PART NAME QTY. REMARKS HOOK 1 BOLT 10X25 H, SW 3 WATER TANK, GREEN ............................. 1 ................. INCLUDES ITEM W/ * WATER TANK, ORANGE ........................... 1 .................
EX-170D40050 — AIR CLEANER ASSY. AIR CLEANER ASSY. l PAGE 38 — MVC-70E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
EX-170D40050 — AIR CLEANER ASSY. AIR CLEANER ASSY. NO PART NO 510 2773261500 200 2773263008 * 2773261008 210 * 2773260408 220 * 2773264008 250 * 2773260908 260 * 2773274108 270 * 2773274008 272 * 2773261107 520 * 0023806000 570 580 0110060050 850 0851080000 PART NAME QTY. REMARKS AIR CLEANER ASSY. ............................... 1 .................
EX-170D40050 — CAMSHAFT ASSY. CAMSHAFT ASSY. l PAGE 40 — MVC-70E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
EX-170D40050 — CAMSHAFT ASSY. CAMSHAFT ASSY. NO PART NO 10 2773160101 25 2773510103 27 0240060010 34% 2773860103 35% 2773640103 2773650103 37% 38% 2773870103 150 2773560101 160 2773691103 163 2773710103 166 2773690203 170 2773691313 PART NAME QTY. REMARKS CAMSHAFT .............................................. 1 .................
EX-170D40050 — CARBURETOR ASSY. CARBURETOR ASSY. l PAGE 42 — MVC-70E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
EX-170D40050 — CARBURETOR ASSY. CARBURETOR ASSY.
EX-170D40050 — CRANKCASE ASSY. CRANKCASE ASSY. l PAGE 44 — MVC-70E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
EX-170D40050 — CRANKCASE ASSY. CRANKCASE ASSY. NO PART NO 10 2771010141 30 0440250200 * 0600280021 40 * 2771501103 50 * 0440060020 75 * 0401140030 80 90$ 0211140020 210 2771100131 220% 0440250210 230% 0600250140 250 2774500421 260 2634190103 270 2776360113 275 2776500103 280$ 0213160020 281 0213160020 300 0010408350 700 2771501103 960 2779900107 PART NAME QTY. REMARKS CRANKCASE CP, W/OIL SENSOR ............. 1 ........
EX-170D40050 — CRANKSHAFT/PISTON ASSY. CRANKSHAFT/PISTON ASSY. l PAGE 46 — MVC-70E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
EX-170D40050 — CRANKSHAFT/PISTON ASSY. CRANKSHAFT/PISTON ASSY. NO PART NO PART NAME QTY. REMARKS 10 2772020111 CRANKSHAFT 1 50 0180140020 FLANGE NUT 1 70 0323030010 WOODRUFF KEY 1 80 0053005301 KEY 1 90 0200080050 WASHER 1 100 0011308200 BOLT & WASHER ASSY. 1 310 2772250110 CONNECTING ROD ASSY. ...................... 1 ................. INCLUDES ITEMS W/ * 320 2772300103 CONNECTING ROD BOLT 2 * 350 2772330103 PISTON PIN 1 360 2772340103 PISTON STD. 1 360 2772340303 PISTON, 0.25 O.S.
EX-170D40050 — CYLINDER HEAD ASSY. CYLINDER ASSY. l PAGE 48 — MVC-70E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
EX-170D40050 — CYLINDER HEAD ASSY. CYLINDER ASSY. NO PART NO 20# 2371420203 26# 2771601001 30 2793360103 40 2693370103 60# 0105080250 70# 0105060351 80 2773340113 90 2773350113 95 13210KA031 200 2773500123 220 2773610100 225 2773610200 230+ 0149050010 231$ 0149050010 240+ 0170050020 241$ 0170050020 290 0110060020 610 2771300101 620 2771500113 630 0110080240 631 0010408350 680 2771550101 690 2771600103 710 0110060020 PART NAME QTY.
EX-170D40050 — FUEL TANK ASSY. FUEL TANK ASSY. l PAGE 50 — MVC-70E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
EX-170D40050 — FUEL TANK ASSY. FUEL TANK ASSY. NO PART NO 10 2776010201 20 0732005180 23 2779510103 30 0430440050 40 0641360010 48 0505120020 60 0023806000 63 0110060130 80 0851960000 90 0561100030 PART NAME FUEL TANK LABEL, WARNING LABEL, MODEL FUEL TANK, CAP FUEL FILTER UNION FLANGE, NUT FLANGE, BOLT RUBBER PIPE, 6DX11D HOSE CLAMP, 10DX8BX1T QTY. 1 1 1 1 1 1 2 1 1 2 REMARKS MVC-70E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
EX-170D40050 — GOVERNOR ASSY. GOVERNOR ASSY. l PAGE 52 — MVC-70E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
EX-170D40050 — GOVERNOR ASSY. GOVERNOR ASSY.
EX-170D40050 — IGNITION COIL/FLYWHEEL ASSY. ELECTRIC DEVICE ASSY. l PAGE 54 — MVC-70E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
EX-170D40050 — IGNITION COIL/FLYWHEEL ASSY. ELECTRIC DEVICE ASSY. NO PART NO 10 2777923001 11 2777943011 30 0011406250 50 2777310101 60 X660000361 70 0150040090 100 0650140150 110 0655000270 PART NAME FLYWHEEL IGNITION COIL BOLT & WASHER WIRE 1 STOP SWITCH ASSY., ON-OFF TAPPING SCREW SPARK PLUG SPARK PLUG CAP QTY. 1 1 2 1 1 2 1 1 REMARKS MVC-70E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
EX-170D40050 — MUFFLER ASSY. MUFFLER ASSY. l PAGE 56 — MVC-70E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
EX-170D40050 — MUFFLER ASSY. MUFFLER ASSY. NO PART NO 310 2773010111 320 2773420111 340 2773520103 350 9802008280 360 0152060090 361 0110060010 365 0110080150 440 2773700101 445 0150040060 PART NAME MUFFLER MUFFLER COVER GASKET, MUFFLER FLANGE, NUT TAPPING BOLT FLANGE BOLT FLANGE BOLT DEFLECTOR TAPPING SCREW QTY. 1 1 1 2 2 1 1 1 2 REMARKS MVC-70E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
EX-170D40050 — RECOIL STARTER ASSY. COOLING AND STARTING ASSY. l PAGE 58 — MVC-70E/EW PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV.
EX-170D40050 — RECOIL STARTER ASSY. COOLING AND STARTING ASSY. NO PART NO PART NAME QTY. REMARKS 10 2775120201 BLOWER, HOUSING CP 1 20 0732005140 LABEL, TRADEMARK 1 40 0110060030 FLANGE, BOLT 4 60 2775271111 BAFFLE, CASE 1 1 61 2775270203 BAFFLE, HEAD 2 1 80 0010406160 FLANGE, BOLT 1 81 0110060020 FLANGE, BOLT 1 210 2695020130 RECOIL STARTER ASSY. ...................... 1....................
TERMS AND CONDITIONS OF SALE — PARTS Effective: October 1, 2002 PAYMENT TERMS 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin.
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OPERATION & PARTS MANUAL HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave. Tel. (800) 421-1244 Carson, CA 90746 Fax (800) 537-3927 Contact: mq@multiquip.com Mayco Parts 800-306-2926 Fax: 800-672-7877 310-537-3700 Fax: 310-637-3284 Service Department 800-421-1244 Fax: 310-537-4259 310-537-3700 MQ Parts Department 800-427-1244 310-537-3700 MEXICO UNITED KINGDOM MQ Cipsa Carr. Fed. Mexico-Puebla KM 126.
