PARTS AND OPERATION MANUAL © COPYRIGHT 2001, MULTIQUIP INC. Tamping Rammer Model MT-85H Revision #8 (06/26/01) MULTIQUIP INC.. PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE: 310-537-3700 800-421-1244 800-478-1244 FAX: 310-537-3927 FAX: 310-631-5032 E-mail:mq@multiquip.com • www:multiquip.
PAGE 2 — MT-85H — PARTS & OPERATION MANUAL — REV.
HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING PARTS DEPARTMENT 800-427-1244 or 310-537-3700 FAX: 800-672-7877 or 310-637-3284 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE 800-478-1244 or 310-537-3700 FAX: 310- 537-4259 WARRANTY DEPARTMENT 888-661-4279, or 310-661-4279 FAX: 310- 537-1173 MAIN 800-421-1244 or 310-537-3700 FAX: 310-537-3927 MT-85H — PARTS & OPERATION MANUAL — REV.
TABLE OF CONTENTS Here's How To Get Help ........................................ 3 Table Of Contents ................................................. 4 Parts Ordering Procedures ................................... 5 Rules For safe Operation ..................................6-7 Operation and Safety Decals ................................ 8 General Information .............................................. 9 MT-85H Specification ........................................................
PARTS ORDERING PROCEDURES n n n n n n n Dealer account number Dealer name and address Shipping address (if different than billing address) Return fax number Applicable model number Quantity, part number and description of each part Specify preferred method of shipment: • • • • UPS Ground UPS Second Day or Third Day* UPS Next Day* Federal Express Priority One (please provide us with your Federal Express account number)* • • Airborne Express* Truck or parcel post *Normally shipped the same day the order
RULES FOR SAFE OPERATION CAUTION: Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only. The following safety guidelines should always be used when operating the MT-85H Tamping Rammer: GENERAL SAFETY ■ DO NOT operate or service this before reading this entire manual. equipment ■ This equipment should not be operated by persons under 18 years of age.
RULES FOR SAFE OPERATION ■ NEVER Run engine without air filter. Severe engine may occur. Transporting ■ Always shutdown engine before transporting. ■ Always service air cleaner frequently to prevent carburetor malfunction. ■ Tighten fuel tank cap securly and close fuel cock to prevent fuel from spilling. ■ Always be sure the operator is familiar with proper safety precautions and operations techniques before using rammer. ■ Drain fuel when transporting rammer over long distances or bad roads.
OPERATION AND SAFETY DECALS PAGE 8 — MT-85H — PARTS & OPERATION MANUAL — REV.
GENERAL INFORMATION Definition of Tamping Rammer The Mikasa MT-85H tamping rammer is a powerful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface. Its applications include soil compacting for road, embankments and reservoirs as well as backfilling for gas pipelines, water pipelines and cable installation work. The impact force of the MT-85H levels and uniformly compacts voids between soil particles to increase dry density.
MT-85H — SPECIFICATIONS Table1. MT-85H Rammer Specifications MODEL MT-85H U.S. (metric) Overall Height 41.3 in. (1,050 mm) Overall Width 15.4 in (390 mm) Over Length 26.4 in (710 mm) Shoe Size 13.0 in. x 13.4 (330 mm x 340 mm) Blows/minute 670 Impact Force 4,410 lbs./blow (2,000 kg/blow) Clutch Automatic Centrifugal Operating Weight 168 lbs. (76 kg) Table 2. MT-85H Engine Specifications MODEL Robin EC12-G Type Air-Cooled 2 Stroke Gasoline Engine Piston Displacement 6.96 cu.in.
MT-85H — CONTROLS AND COMPONENTS Figure 1. MT-85H Rammer Figure 1 shows the location of the controls and components for the MT-85H Tamping Rammer. The functions of each control is described below: 8. Foot– Laminated wood with tempered steel plate for superior shock absorption. 9. Oil Level Sight Glass – Indicates the level of oil in the oil bath reservoir. 1. Throttle Lever – Controls engine speed and the tamping action of the rammer. 10. Recoil Starting Handle – Used when starting the engine.
MT-85H — OPERATION This section is intended to assist the operator with the initial start-up of the MT-85H Tamping Rammer. It extremely important that this section be read carefully before attempting to operate the rammer. DO NOT use your rammer until this section is thoroughly understood. CAUTION: Failure to understand the operation of the MT85H Tamping Rammer could result in severe damage to the trowel or personal injury. Inspection 1. Check all nuts, bolts fasteners for tightness.
MT-85H — OPERATION 2. Close the choke lever Figure 3 and move the throttle lever to the "Full Open" position. Turning the choke lever 90 degrees clockwise closes the choke . In cold weather, start the unit with choke fully closed. In warm weather or when the engine is warm, the unit can be started with choke halfway or completely open. Figure 7. Drain Cock Operation 1. To start the rammer tamping action, move the throttle lever quickly from IDLE to the FULL OPEN position (Figure 5) .
MT-85H — MAINTENANCE Maintenance Perform the scheduled maintenance procedures as indicated: DAILY ■ Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessary. Check and retighten all fasteners as necessary. Check the spring box and bellows for oil leaks. Repair or replace as needed. WEEKLY ■ Remove the fuel filter cap and clean the inside of the fuel tank. ■ Remove or clean the filter at the bottom of the tank.
MT-85H — TROUBLESHOOTING GUIDE TABLE 3. ENGINE TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM SOLUTION Difficult to start Fuel is available but spark plug will not ignite. (Power available at high tension cable). Fuel is available but spark plug will not ignite. (Power NOT available at high tension cable). Fuel is available and spark plug ignites (compression normal). Fuel is available and spark plug ignites (compression low ). Ignition plug being bridge? Check ignition system.
MT-85H — TROUBLESHOOTING GUIDE ENGINE TABLE 3. ENGINE TROUBLESHOOTING (continued) SYMPTOM POSSIBLE PROBLEM SOLUTION Operation not satisfactory Governor adjustment improper? Adjust governor to correct lever. Governor spring defective? Clean or replace ignition. Fuel flow erratic? Check fuel line. Air taken in through suction line? Check suction line. Dust in rotating part? Clean recoil starter assembly. Spring spring failure? Replace sprial spring. Rotational speed fluctuates.
MT-85H — NOTE PAGE MT-85H — PARTS & OPERATION MANUAL — REV.
EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used. Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant.
MT-85H— SUGGESTED SPARE PARTS MT-85H RAMMER 1 TO 3 UNITS MT-85H RAMMER 5 TO 10 UNITS Qty. P/N Description 1 ............ 956300130 ............ LEVER, THROTTLE 3 ............ 354030030 ............ ELEMENT, YELLOW 3 ............ 354030040 ............ ELEMENT, GRAY 1 ............ 0430440033 .......... CAP, FUEL TANK 1 ............ 954300390 ............ COCK, FUEL 1 ............ 954405080 ............ STRAINER,FUEL TOP/BOTTOM 2 ............ 301419750 ............ FILTER, IN-LINE FUEL 3 ............
MT-85H — CRANKCASE AND ENGINE CRANKCASE AND ENGINE PAGE 20 — MT-85H — PARTS & OPERATION MANUAL — REV.
MT-85H — CRANKCASE AND ENGINE CRANKCASE AND ENGINE NO PART NO PART NAME 1 2 3 4 5 6 8 9 10 16 17 18 19 20 25 26 27 29 30 31 32 33 34 35 36 37 38 39 43 44 44-1 44-2 44-3 44-4 44-5 45 46 47 48 49 50 52 53 61 62 63 64 65# 66# 67# 68# 69# 70 354111850 352321580 040006207 040006305 952400690 01108025 352423271 050920630 011706020 301300530 040006305 080100620 952400690 011708025 354211980 354444460 011706020 352437870 951010060 952405490 002210820 041006207 0600250010 080200350 301010160 352441340 060404010
MT-85H — GUIDE CYLINDER AND FOOT GUIDE CYLINDER AND FOOT PAGE 22 — MT-85H — PARTS & OPERATION MANUAL — REV.
MT-85H — GUIDE CYLINDER AND FOOT GUIDE CYLINDER AND FOOT NO 61 62 63 64 65 66 67 68 69 70 71 73 74 75 76 77 78 80 82 83 84 85 86 87 88 88-1 89 90 91 92 100 100 100 101# 101 102# 102 103 104 105 # 106% 107 108 #$ 109 # 110 110 111 # 113 113-1 # 114 115 116 117 118 * * * * * * * * PART NO 352423290 080100150 352210380 352437330 020118150 352431430 352437470 352326610 354212480 352210401 352110042 050100950 050101100 014210020 014210035 953405270 953405260 354446170 354212490 352437340 001520612 026160140 3
MT-85H — TANK AND HANDLE TANK AND HANDLE PAGE 24 — MT-85H — PARTS & OPERATION MANUAL — REV.
MT-85H — TANK AND HANDLE TANK AND HANDLE NO PART NO PART NAME A 121-1 122 123 124 125 128 128-1 129 129-1 130 130-1 131 353910010 354111831 351319900 014210020 033121009 012210020 351010010 351110650 954405080 954404890 0430430015 0430440033 954405990 131-1# 131-2# 131-3# 132 133 134 134-1 135 136 137 138 160 161 162 163 164 165 0642001410 0642001420 06642001430 3514-36350 954404590 011808015 011208030 301420330 301419750 301420730 303010450 030208200 952401450 022710809 351437785 351439290 954405080
EC-12G ENGINE (ROBIN) — CRANKCASE AND CYL. HEAD CRANKCASE AND CYLINDER HEAD PAGE 26 — MT-85H — PARTS & OPERATION MANUAL — REV.
EC-12G ENGINE (ROBIN) — CRANKCASE AND CYL. HEAD CRANKCASE AND CYLINDER HEAD NO PART NO PART NAME 1 2 3 4 5 6 7 8 9 10 11 12# 13# 14 15 16 17 18 19 20 1611040101 0013208401 0013208651 0310060010 0440080010 0440250180 0600250010 0011406550 0011406400 0643000101 1611240101 0013208351 0105060190 020108060 030208200 0031008000 1571310113 1611510101 0130080071 0011408350 CRANKCASE COMPL. ........................ 1 ...........INCLUDES ITEMS W/ STUD 2 STUD 2 DOWEL PIN 2 OIL SEAL 7.
EC-12G ENGINE (ROBIN) — CRANKSHAFT AND PISTON CRANKCASE AND PISTON PAGE 28 — MT-85H — PARTS & OPERATION MANUAL — REV.
EC-12G ENGINE (ROBIN) — CRANKSHAFT AND PISTON CRANKSHAFT AND PISTON NO PART NO PART NAME 1 2 2 2 3 3 3 4 5 6 7 8 9 10 11 11 12 13 1612040100 1612340101 1612340201 1612340301 1612350107 1612350207 1612350307 1572330103 056-5120010 0610120010 0021714000 0032014000 0053204201 0173120010 1612500103 1612500203 1574170101 1574190103 CRANKSHAFT ASSY. PISTON COMPL. STD PISTON COMPL. 0.25 OS PISTON COMPL. 0.5 OS PISTON RING SET STD. PISTON RING SET 0.25 OS PISTON RING SET 0.
EC-12G ENGINE (ROBIN) — MUFFLER AND AIR CLEANER MUFFLER AND AIR CLEANER PAGE 30 — MT-85H — PARTS & OPERATION MANUAL — REV.
EC-12G ENGINE (ROBIN) — MUFFLER AND AIR CLEANER MUFFLER AND AIR CLEANER NO PART NO PART NAME 1 2 3 4 5 6 7 8 9# 10# 11 # 12 13 14 15 16 17 18 19# 1613010111 1613500101 1613510101 1613520101 020108060 030208200 0011308160 1613270310 1573620101 2263272008 1073273308 0732004430 1507520103 1613600111 0016606120 1573290103 1573500103 1613261008 920203980 MUFFLER COMPL. 1 MUFFLER BRACKET 1 MUFFLER BRACKET 1 GASKET COMPL. (EXHAUST) 1 NUT ......................................................... 2 .......
EC-12G ENGINE (ROBIN) — GOVERNOR GOVERNOR PAGE 32 — MT-85H — PARTS & OPERATION MANUAL — REV.
EC-12G ENGINE (ROBIN) — GOVERNOR GOVERNOR NO PART NO PART NAME QTY REMARKS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 1574210103 1064220103 0043504060 1614230101 1064240101 0021906000 030206150 0043504080 1614250113 2274270101 1064280113 1614341001 1614350111 0116060050 1574510113 1574610103 0110060050 0016506350 0021706000 1614420101 0110060050 GOVERNOR YOKE 1 GOVERNOR SHAFT ..............................1 ............ REPLACES 1574220103 SCREW 2 GOVERNOR LEVER 1 ADJUSTING PLATE .........
EC-12G ENGINE (ROBIN) — BLOWER HOUSING/RECOIL STR.ER BLOWER HOUSING AND RECOIL STARTER PAGE 34 — MT-85H — PARTS & OPERATION MANUAL — REV.
EC-12G ENGINE (ROBIN) — BLOWER HOUSING/RECOIL STR. BLOWER HOUSING AND RECOIL STARTER NO PART NO PART NAME 1 2 3 4 5 6 7 8 9# 10# 11# 12# 13# 14# 15# 16# 17# 18# 19 20 21 22 23 1615110701 1619180203 1615260123 0110060050 0152060070 0011406200 0011406550 1615010400 1615012008 1615012508 2155051508 2275013108 2275013508 1615015008 2275015208 1615011008 2065010108 1615014518 920100240 1615500103 0016606120 0011306250 1507520103 BLOWER HOUSING COMPL. ............... 1 ..........
EC-12G ENGINE (ROBIN) — ELECTRIC DEVICE ELECTRIC DEVICE PAGE 36 — MT-85H — PARTS & OPERATION MANUAL — REV.
EC-12G ENGINE (ROBIN) — ELECTRIC DEVICE BLOWER HOUSING AND RECOIL STARTER NO 1 1 2 3 4 5 6 7 8 9 10 11 12 13 * * PART NO PART NAME 1617010100 1617012008 1617013008 0011006200 1617500103 1577500203 1067330101 0669900217 0043504080 0566030010 0650140460 2307510113 0659000010 1507520103 QTY REMARKS MAGNETO ASSY. ...................................1 ..........INCLUDES ITEM W/ FLYWHEEL COMPL. 1 IGNITION COIL, COMPL. 1 BOLT AND WASHER ASSY. 2 GROMMET, HIGH 1 GROMMET 1 WIRE COMPL. .........................
EC-12G ENGINE (ROBIN) — CARBURETOR CARBURETOR PAGE 38 — MT-85H — PARTS & OPERATION MANUAL — REV.
EC-12G ENGINE (ROBIN) — CARBURETOR CARBURETOR NO PART NO PART NAME 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 1616230100 2366254008 1616235008 5806083350 2366245008 1616235108 2266240008 2366244508 2146251508 1616235208 1616244008 1616253008 1616252038 1616235308 2346245008 5806083310 1616240008 2136239008 2096244508 2076242008 5416002230 1616253508 2366254108 2366235008 0176060020 CARBURETOR ASSY. ............................ 1 ..........
TERMS AND CONDITIONS OF SALE — PARTS Effective: July 1, 2000 4. PAYMENT TERMS Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier. Freight is at the sender’s expense.
NOTE PAGE MT-85H — PARTS & OPERATION MANUAL — REV.
PARTS AND OPERATION MANUAL HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING PARTS DEPARTMENT 800-427-1244 or 310-537-3700 FAX: 800-672-7877 or 310-637-3284 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE 800-478-1244 or 310-537-3700 FAX: 310- 537-4259 WARRANTY DEPARTMENT 888-661-4279, or 310-661-4279 FAX: 310- 537-1173 MAIN 800-421-1244 or 310-537-3700 FAX: 310-537-3927 MULTIQUIP INC.