PARTS AND OPERATION MANUAL MQ POWER DCA-85SSJU TM WHISPERWATT GENERATOR © COPYRIGHT 2001, MULTIQUIP INC. (STANDARD) PARTS LIST No. M2872300104 Revision #2 (12/21/01) MULTIQUIP INC.. PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 SERVICE DEPARTMENT: 310-537-3700 800-421-1244 800-835-2551 FAX: 310-537-3927 FAX: 310-638-8046 E-mail:mq@multiquip.com • www:multiquip.
PAGE 2 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV.
HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING PARTS DEPARTMENT 800/427-1244 or 310/537-3700 FAX: 800/672-7877 or 310/637-3284 SERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 MAIN 800/421-1244 or 310/537-3700 FAX: 310/537-3927 DCA-85SSJU — PARTS AND OPERATION MANUAL— REV.
TABLE OF CONTENTS Here's How To Get Help ............................................... 3 Parts Ordering Procedures .......................................... 5 Rules for Safe Operation .......................................... 6-9 Towing Safety Precaution .......................................... 10 Trailer Safety Guidelines ....................................... 11-17 Trailer Wiring Diagram ................................................ 18 Electrical Brake Troubleshooting ...........................
PARTS ORDERING PROCEDURES ■ ■ ■ ■ ■ ■ ■ Dealer account number Dealer name and address Shipping address (if different than billing address) Return fax number Applicable model number Quantity, part number and description of each part Specify preferred method of shipment: • • • • UPS Ground UPS Second Day or Third Day* UPS Next Day* Federal Express Priority One (please provide us with your Federal Express account number)* • • Airborne Express* Truck or parcel post *Normally shipped the same day the order
RULES FOR SAFE OPERATION CAUTION: Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only. The following safety guidelines should always be used when operating the DCA-85SSJU portable generator: GENERAL SAFETY ■ DO NOT operate or service this equipment before reading this entire manual. ■ This equipment should not be operated by persons under 18 years of age.
RULES FOR SAFE OPERATION CAUTION CAUTION: CAUTION CAUTION: DO NOT touch or open any of the below mentioned components while the generator is running. Always allow sufficient time for the engine and generator to cool before performing maintenance. NEVER touch output terminals during operation. This is extremely dangerous. Always stop the machine when contact with the output terminals. CAUTION CAUTION: ■ Backfeed to a utility system can cause electrocution and.or property damage.
RULES FOR SAFE OPERATION NEVER Run engine without air filter. Severe engine damage may occur. Battery CAUTION CAUTION: Never over fill the battery with water above the upper limit. The battery contains acids that can cause injury to the eyes and skin. To avoid eye irritation, always wear safety glasses. Use well insulated gloves when picking up the battery. Use the following guidelines when handling the battery: Always service air cleaner frequently to prevent carburetor malfunction.
RULES FOR SAFE OPERATION Transporting Always shutdown engine before transporting. Tighten fuel tank cap securely. Drain fuel when transporting generator over long distances or bad roads. Always tie-down the generator during transportation by securing the generator. If generator is mounted on a trailer, make sure trailer complies with all local and state safety transportation laws. See page 10 for basic towing procedures.
DCA-85SSJU — TOWING RULES FOR SAFE OPERATION Towing Safety Precautions CAUTION : Check with your county or state safety towing regulations department before towing your generator. To reduce the possibility of an accident while transporting the generator on public roads, always make sure the trailer (Figure 1) that supports the generator and the towing vehicle are in good operating condition and both units are mechanically sound.
DCA-85SSJU — TRAILER-SAFETY GUIDELINES CAUTION: ALWAYS make sure the trailer is in good operating condition. Check the tires for proper inflation and wear. Also check the wheel lug nuts for proper tightness. Explanation of Chart: This section is to provide the user with trailer service and maintenance information. The service and maintenance guidelines referenced in this section apply to a wide range of trailers.
DCA-85SSJU —TRAILER-SPECIFICATIONS Table 1. Specifications MODEL APPLICATION FU E L C E LL BRAKE SYSTEM GVWR FRAME LENGTH FRAME WIDTH JACK STAND TRLR-10W SDW225, SGW250,TLW300 NO NO 1900LB S 96" 50" 800LB . FULL TILT WHEEL TRLR-10 DCA10, TLG12, DCA-15 NO NO 1900LB S 96" 50" 800LB . FULL TILT WHEEL TRLR-10XF DCA10, TLG-12, DCA15, TLW-300 52 GAL NO 1900LB S 96" 50" 800LB . FULL TILT WHEEL TRLR-225W WELDERS, D A 7000S S NO NO 2200LB S 85" 42" 800LB .
DCA-85SSJU —TRAILER-SPECIFICATIONS Table 1. Specifications (Con't) MODEL COUPLER TIRES WHEELS AXLE HUBS SUSPENSION ELECTRICAL TRLR-10W 2" B A LL C LA S S 2 ADJUSTABLE 175-13C 13"X4.50" 2200# 2X 2 5 LUG 3 LE A F 4 WIRE LOOM W/ 4 POLE FLAT TRLR-10 2" B A LL C LA S S 2 ADJUSTABLE 175-13C 13"X4.5" 2200#2X 2 5 LUG 3 LE A F 4 POLE FLAT TRLR-10XF 2" B A LL C LA S S 2 ADJUSTABLE 175-13C 13"X4.
DCA-85SSJU —TRAILER SAFETY GUIDELINES Brakes If your trailer has a braking system, the brakes should be inspected the first 200 miles of operation. This will allow the brake shoes and drums to seat properly. After the first 200 mile interval, inspect the brakes every 3,000 miles. If driving over rough terrain, inspect the brakes more frequently. Electric Brakes Electrically actuated brakes (Figure 2) are similar to hydraulic brakes.
DCA-85SSJU — TRAILER SAFETY GUIDELINES Figure 2. Electrical Brake Components Hydraulic/Air/Surge Brakes Hydraulic brakes (Figure 3) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement. These brakes can be adjusted in the same manner as electric brakes. Brake lines should be periodically checked for cracks, kinks, or blockage.
DCA-85SSJU — TRAILER SAFETY GUIDELINES Tires/Wheels/Lug Nuts Tires and wheels are a very important and critical components of the trailer. When specifying or replacing the trailer wheels it is important the wheels, tires, and axle are properly matched. CAUTION: DO NOT attempt to repair or modify a wheel. DO NOT install in inner tube to correct a leak through the rim.
DCA-85SSJU —TRAILER SAFETY GUIDELINES Table 3. Suspension Torque Requirements Item Torque (Ft.-Lbs.) 3/8" U-BOLT MIN-30 MAX-35 7/16" U-BOLT MIN-45 MAX-60 1/2" U-BOLT MIN-45 MAX-60 SHACKLE BOLT SNUG FIT ONLY. PARTS MUST ROTATE FREELY. SPRING EYE BOLT LOCKING NUTS OR COTTER PINS ARE PROVIDED TO RETAIN NUT-BOLT ASSEMBLY. MIN-30 MAX-50 SHOULDER TYPE SHACKLE BOLT Lug Nut Torque Requirements It is extremely important to apply and maintain proper wheel mounting torque on the trailer.
DCA-85SSJU —TRAILER-WIRING DIAGRAM NOTE: LIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT PAGE 18 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-85SSJU —TRAILER-BRAKE TROUBLESHOOTING Table 5. Electric Brake Troubleshooting Symptom Possible Cause Solution No Brakes or Intermittent Brakes Any open circuits or broken wires? Find and correct. Any short circuits? Find and correct. Faulty controller? Test and correct. Any loose connections? Find and repair. Ground wire secure? Find and secure. Grease or oil on magnets or linings? Clean or replace. Connections corroded? Clean and correct cause of corrosion.
DCA-85SSJU —TRAILER-BRAKE TROUBLESHOOTING Table 6. Hydraulic Brake Troubleshooting Symptom Possible Cause Solution No Brakes Brake line broken or kinked? Repair or replace. Weak Brakes or Brakes Pull to One Side Brake lining glazed? Reburnish or replace. Trailer overloaded? Correct weight. Brake drums scored or grooved? Machine or replace. Tire pressure correct? Inflate all tires equally. Tires unmatched on the same axle? Match tires.
DCA-85SSJU — GENERATOR DECALS The DCA -85SSJU generator is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below and on the preceding pages show the decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer. DCA-85SSJU — PARTS AND OPERATION MANUAL— REV.
DCA-85SSJU — GENERATOR DECALS PAGE 22 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-85SSJU — SPECIFICATIONS Table 7. Specifications Generator Specifications Model DCA-85SSJU Type Revolving field, self ventilated, open protected type synchronous generator Armature Connection Star with Neutral Zig Zag Phase 3 Single Standby Output 88 KVA (70.4 KW) 66KW Prime Output 82 KVA (65.6 KW) 60KW Voltage 240V or 480V 240/120V Frequency 60 Hz Speed 1800 rpm Power Factor 0.8 1 Aux. AC Power Single Phase, 60 Hz Voltage 120 V Output 4.8 KW (2.
DCA-85SSJU — GENERAL INFORMATION DCA-85SSJU FAMILIARIZATION Open Delta Excitation System Generator The DCA-85SSJU generator is equipped with the state of The MQ Power Model DCA-85SSJU is a 68 kW generator the art "Open-Delta" excitation system. The open delta that is designed as a high quality portable (requires a trailer system consist of an electrically independent winding wound for transport) power source for telecom sites, lighting among stationary windings of the AC output section.
DCA-85SSJU — MAJOR COMPONENTS Figure 6. Major Components DCA-85SSJU — PARTS AND OPERATION MANUAL— REV.
DCA-85SSJU — DIMENSIONS Figure 7. Dimensions PAGE 26 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV.
NOTE PAGE Figure 3b. Dimensions DCA-85SSJU — PARTS AND OPERATION MANUAL— REV.
DCA-85SSJU — CONTROL PANEL Figure 8. Control Panel PAGE 28 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-85SSJU — CONTROL PANEL The definitions below describe the controls and functions of the DCA-85SSJU " Control Panel " (Figure 8). 1. Main Circuit Breaker – This three-pole, 250 amp main breaker is provided to protect the UVW voltage output terminals from overload. 2. AC Ammeter – Indicates the amount of current the load is drawing from the generator. 3.
DCA-85SSJU — ENGINE OPERATING PANEL Figure 9. Engine Operating Panel PAGE 30 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-85SSJU — ENGINE OPERATING PANEL If the engine does not engage (start) by the The definitions below describe the controls and functions of disengaging. the DCA-85SSJU " Engine Operating Panel " (Figure 10). third attempt, the engine will be shutdown by the engine 1. Panel light - Normally used in dark places or at night. controller's " Over Crank Protection" mode. If the engine When activated, panel will luminate.
DCA-85SSJU — OUTPUT TERMINAL PANEL OVERVIEW OUTPUT TERMINAL FAMILIARIZATION The “Output Terminal Panel” is provided with the following: Three 120/240V output receptacles, 50 amp Two 120V receptacles, 20 amp 3 Circuit Breakers 240V @50 amps 2 GFCI Circuit Breakers 120V@ 20amps Connecting Load Loads can be connected to the generator by the UVW Lugs or the convienience receptacles. (See Figure 13). Make sure to read the operation manual before attempting to connect a load to the generator.
DCA-85SSJU — OUTPUT TERMINAL PANEL OVERVIEW FIGURE 14. Output Terminal Panel NOTE Legs O and Ground are considered Bonded Grounds. DCA-85SSJU — PARTS AND OPERATION MANUAL— REV.
DCA-85SSJU — OUTPUT TERMINAL PANEL OVERVIEW Output Terminal Panel Available Voltages A wide range of voltages are available to supply load to many different applications. Voltages may be selected by using the voltage selector switch and how you hookup your hard wire connection to the generator. To obtain some of the voltages listed, fine adjustment with the Voltage Regulator on the control panel is necessarry. See the table below (Table 8) for a list of available voltages the generator is able to supply.
DCA-85SSJU — OUTPUT TERMINAL PANEL OVERVIEW How to read the output terminal gauge. The gauge and knobs on the control panel DO NOT effect the generator output . They are to help observe how much power is being supplied produced at the UVWO legs. When the Voltage selector switch is in the 240/120V position (see Figure 15), place the AC Voltmeter Changeover switch to the W-U position and the AC ammeter Change -over Switch to the U or W position to read the output on the selected leg.
DCA-85SSJU — OUTPUT TERMINAL PANEL OVERVIEW 240/120V Hard Wire Hookup 480/240V Hard Wire Hookup The output terminal panel, when suppling single phase 120 volts, will provide three legs available with 183 amps each on three different circuits. (See Figure 21 below.) The voltage selector switch must be set at the single phase 240/120V position. (See figure 20 below.) The output terminal panel, when suppling single phase 240 volts, will provide one leg only with 91.6 amps available.
DCA-85SSJU — OUTPUT TERMINAL PANEL OVERVIEW Voltage Selector Switch- 3 Phase 480/277V Position The following are additional voltages available when the voltage selector switch is in the 3 phase 480/277V position. (See figure 24 below.) Single Phase: 480V, 440V, or 416 Volt The following connection, with the voltage selector switch locked into the 3 phase 480/277V position (See Figure 24), can offer SINGLE PHASE power at 480V, 440V, or 416V.
DCA-85SSJU — OUTPUT TERMINAL PANEL OVERVIEW Voltage Selector Switch- 3 Phase 240/139V Position The following are additional voltages available when the voltage selector switch is in the 3 phase 240/139V position. (See Figure 29 below.) Single Phase: 240V, 220V, or 208 Volt The following connection, with the voltage selector switch locked into the 3 phase 240/139V position (See Figure 29), can offer SINGLE PHASE power at 240V, 220V, or 208V.
DCA-85SSJU — OUTPUT TERMINAL PANEL OVERVIEW Voltage Selector Switch- Single Phase 240/120V Position The following are additional voltages available when the voltage selector switch is in the single phase 240/120V position. (See Figure 34 below) Single Phase: 120 Volt The following connection, with the voltage selector switch locked into the single phase 240/120V position (See Figure 34), will offer SINGLE PHASE power at 120V.
DCA-85SSJU — INSTALLATION Outdoor Installation Install the generator in a location where it will not be exposed to rain or sunshine. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will not be discharged in the direction of nearby homes. CAUTION : An electric shock may happen when vibrators are used.
DCA-85SSJU — INSTALLATION Figure 38. Typical Generator Grounding Application DCA-85SSJU — PARTS AND OPERATION MANUAL— REV.
DCA-85SSJU — PRE-SETUP General Inspection Prior to Operation The DCA-600SSK generator has been thoroughly inspected and accepted prior to shipment from the factory. However, be sure to check for damaged parts or components, or loose nuts and bolts, which could have occurred in transit. Extension Cable When using extension cords or cables, the distance, length, and cable size should be considered when using them to power various loads.
DCA-85SSJU — PRE-SETUP Lubrication Oil Fill the engine crankcase with lubricating oil through the filler hole, but do not overfill. Make sure the generator is level. and verify that the oil level is maintained between the two notches (Figure 39) on the dipstick. See Table 11 for proper selection of engine oil. Fuel Fill the fuel tank with clean and fresh diesel fuel. DO NOT fill the tank beyond capacity. Pay attention to the fuel tank capacity when replenishing fuel.
DCA-85SSJU — PRE-SETUP CAUTION : When adding coolant or antifreeze to the radiator, do not remove the radiator cap until the unit has completely cooled. Day-to-day addition of coolant is done from the reserve tank. When adding coolant to the radiator, DO NOT remove the radiator cap until the unit has completely cooled. See Table 12 for engine, radiator, and reserve tank coolant capacities. Make sure the coolant level in the reserve tank is always between the "H" and the "L" markings.
DCA-85SSJU — PRE-SETUP Battery Cable Installation ALWAYS be sure the battery cables (Figure 41) are properly connected to the battery terminals as shown below. The RED cable is connected to the positive terminal of the battery, and the BLACK cable is connected to the negative terminal of the battery. CAUTION : Inadequate battery connections may cause poor starting of the generator, and create other malfunctions. Wiring Inspect the entire generator for bad or worn electrical wiring or connections.
DCA-85SSJU — LOAD APPLICATION Single Phase Load CAUTION CAUTION: Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equipment. Motors and motor-driven equipment draw much greater current for starting than during operation. Generally, the wattage listed on the nameplate of the equipment is its rated output.
DCA-85SSJU — GENERATOR START-UP PROCEDURE WARNING: The engine's exhaust contains harmful emissions. ALWAYS ventilate the exhaust when operating inside tunnels, excavations or buildings. Direct exhaust away from nearby personnel. 2. Connect the load to the UVW terminals as shown in Figure 44. These terminals can be found on the output terminal panel, (see page 32 Figure 14 for description and usage of receptacles). To gain access to the output terminals lift the UVW cover.
DCA-85SSJU — GENERATOR START-UP PROCEDURE 4. Close all engine enclosure doors (Figure 46). Figure 46. Engine Enclosure Doors 5. When starting the generator in COLD weather conditions, press and hold the engine preheat button (Figure 47) . 8. Turn the Auto-Off/Reset-Manual switch to ‘Manual’ to start the engine (Figure 50). Once the engine starts, let the engine run for 1-2 minutes. Listen for any abnormal noises. Figure 50. Auto-Off/Reset-Manual Switch 9.
DCA-85SSJU — GENERATOR START-UP PROCEDURE 15. The tachometer (Figure 58) will indicate the speed of the engine when the generator is operating. Under normal operating conditions this speed is approximately 1800 RPM’s. Figure 54. Voltage Adjust Control Knob 12. The ammeter (Figure 55) will indicate zero amps with no load applied. When a load is applied, this meter will indicate the amount of current that the load is drawing from the generator’s alternator. 20 40 60 0 Figure 58. Engine Tachometer 16.
DCA-85SSJU — GENERATOR START-UP PROCEDURE (AUTO) CAUTION: Before connecting this generator to any building’s electrical system, a licensed electrician must install an isolation (transfer) switch. Serious injury or death may result without this transfer switch. CAUTION: When connecting the generator to a isolation (transfer) switch, ALWAYS have power applied to the generator's internal battery charger. This will ensure that the engine will not fail due to a dead battery.
DCA-85SSJU— GENERATOR SHUT DOWN PROCEDURE ENGINE SHUTDOWN To shutdown the generator, use the following procedure: 1. Switch both the MAIN, GFCI and LOAD circuit breakers (Figure 62) to the “OFF” position. Figure 62. Main, GFCI and Load circuit breakers 2. Set the engine speed switch (Figure 63) to the idle (low) position. Figure 63. Engine Speed Switch 3. Let the engine cool by running it for 3-5 minutes with no load applied. 4.
DCA-85SSJU — MAINTENANCE General Inspection Cleaning the Fuel Strainer Prior to each use, the generating set should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel or oil leaks. Clean the fuel strainer if it contains dust or water. Remove dust or water in the strainer cap and wash it in diesel. Securely fasten the fuel strainer cap so that fuel will not leak.
DCA-85SSJU — MAINTENANCE Maintenance - Table 15 INSPECTION / MAINTENANCE ENGINE 10 Hrs DAILY Check Engine Fluid Levels X Check Air Cleaner X Check Battery Acid Level X Check Fan Belt Condition X Check for Leaks X Check for Loosening of Par ts X 250 Hrs Replace Engine Oil and Filter *1 X Clean Air Filter X Drain Bottom of Fuel Tank X Clean Unit, Inside and Outside X 2 GENERATOR 500 Hrs Change Fuel Filter * X Clean Radiator and Check Coolant Protection Level X 1000 Hrs Replace
DCA-85SSJU — GENERATOR WIRING DIAGRAM PAGE 54 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-85SSJU — ENGINE WIRING DIAGRAM DCA-85SSJU — PARTS AND OPERATION MANUAL— REV.
DCA-85SSJU — TROUBLESHOOTING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use the tables shown for diagnosis based on the Engine Troubleshooting (Table 16). If the problem cannot be remedied, consult our company's business office or service plant. TABLE 16. ENGINE TROUBLESHOOTING SYMPTOM Engine does not start. POSSIBLE PROBLEM SOLUTION No fuel? Replenish fuel. Air in the fuel system? Bleed system.
DCA-85SSJU — TROUBLESHOOTING (ENGINE) TABLE 16. ENGINE TROUBLESHOOTING (CONTINUED) SYMPTOM Engine revolution is not smooth. Either white or blue exhaust gas is observed. Either black or dark gray exhaust gas is observed. Deficient output. POSSIBLE PROBLEM SOLUTION Fuel filter clogged or dirty? Clean or change. Air cleaner clogged? Clean or change. Fuel leak due to loose injection pipe retaining nut? Tighten nut. Injection pump malfunctioning? Repair or replace.
DCA-85SSJU — TROUBLESHOOTING (GENERATOR) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use the tables shown for diagnosis based on the Generator Troubleshooting (Table17) or Engine Controller Troubleshooting (Table 18). If the problem cannot be remedied, consult our company's business office or service plant. TABLE 17.
DCA-85SSJU — TROUBLESHOOTING (ENGINE CONTROLLER) TABLE 18. ENGINE CONTROLLER TROUBLESHOOTING Sympton Low oil pressure light is on. Low coolant level light is on. High coolant temperture light is on. Possible Cause Solution Low oil level? Fill oil level. Oil pressure sending unit failure? Replace oil pressure sending unit. Time delay malfuntion in controller? Refer to dealer. Wire shorted? Inspect/repair wire. Low coolant level? Fill coolant level. Sending unit failure? Replace sending unit.
EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used. Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant.
DCA-85SSJU — SUGGESTED SPARE PARTS DCA-85SSJU W/JOHN DEERE DIESEL ENGINE 1 to 5 Units Qty. P/N Description 10 .............. 6125817032 .....................AIR FILTER 10 .............. 6003118293 .....................FUEL FILTER 10 .............. 6002111231 .....................OIL FILTER 5 ................ 6004111151 .....................CARTRIDGE, CORROSION RESISTOR 1 ................ 0601840487 .....................CIRCUIT BREAKER 2 ................ 0412121757 .....................ENGINE FAN BELT 1 ....
GENERATOR ASSY. DCA-85SSJU — GENERATOR ASSY. GENERATOR ASSY. PAGE 62 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-85SSJU — GENERATOR ASSY. GENERATOR ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 PART NO.
DCA-85SSJU — CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 64 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-85SSJU — CONTROL BOX ASSY. CONTROL BOX ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 PART NO. M2248700104 M2215000002 0601808814 0021005080 0601823863 0021304015 0601820671 0027105015 0601806118 011808015 0601820846 0601820845 0021304015 0030004000 LY2US12VD PTF08AE PYCA1 0027104020 M2213500103 011106015 M3923100004 M2215600003 EDGEGES 0027103010 011106015 M2215600104 011106015 011106015 0040506000 M2223000103 0601807630 0601807641 PART NAME QTY.
CONTROL BOX ASSY. DCA-85SSJU — CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 66 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-85SSJU — CONTROL BOX ASSY. CONTROL BOX ASSY. NO. 27 PART NO. 0601808953 0601808988 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 0601801040 0601806813 0601806859 0601801041 0601840073 0601840121 M1223100004 0027105010 0027105010 M9220100004 0080200007 DYN110794000012 0027105015 0602120485 0602202592 011808015 LY2DDC12V PTF08AE PYCA1 0027104020 0601821370 0027104020 PART NAME QTY. REMARKS AC AMMETER ............................................ 1 ..........
ENGINE & RADIATOR ASSY. DCA-85SSJU — ENGINE AND RADIATOR ASSY. ENGINE & RADIATOR ASSY. PAGE 68 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-85SSJU — ENGINE AND RADIATOR ASSY. ENGINE & RADIATOR ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 PART NO.
ENGINE & RADIATOR ASSY. DCA-85SSJU — ENGINE AND RADIATOR ASSY. ENGINE & RADIATOR ASSY. PAGE 70 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-85SSJU — ENGINE AND RADIATOR ASSY. ENGINE & RADIATOR ASSY. NO. 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 PART NO. 0199100175 M2316100114 011008020 M2260600024 012210020 0602202592 020106050 011808015 M2483400014 011206020 0602122281 M9200100704 0602123282 M9200100404 0602060000 0602061000 0012110095 030210250 DYNC70025000012 M3356200004 012210020 011206020 0207006000 PART NAME QTY. REMARKS HOSE 1 BRACKET, RESERVE TANK ....................... 1 ..........
DCA-85SSJU — ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. PAGE 72 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-85SSJU — ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NO. M2357200062 0602120096 0602122093 0602122272 0602123092 0602123261 0602121080 0602125090 0601831585 0601831586 0601831395 ECU9988N 82608 0027104035 0030004000 0601810141 0601831330 PART NAME QTY. REMARKS WIRE HARNESS, ENGINE 1 TACHOMETER ............................................ 1 .......... 103678 OIL PRESSURE GAUGE ............................ 1 .......... 100174 UNIT, OIL PRESSURE ...
OUTPUT TERMINAL ASSY. DCA-85SSJU — OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. PAGE 74 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-85SSJU — OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 PART NO. M3230700003 M9220100304 0801830804 0039316000 0040016000 0041416000 0012108035 M2238100003 M3236100104 0605010040 0027103010 0207003000 S8413 0027103010 0207003000 011106015 011106015 M3236400004 M3236300004 011106015 0601808803 0601808804 M1260700304 0222100150 011106015 0601812597 0601811034 0021304015 0030004000 0601815194 0021304015 PART NAME QTY.
BATTERY ASSY. DCA-85SSJU — BATTERY ASSY. BATTERY ASSY. PAGE 76 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-85SSJU — BATTERY ASSY. BATTERY ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 PART NO. 551010280 M9310500014 M9103000304 06022209020 0040006000 M1346400204 M2346400104 011008020 0040508000 0017112025 0040512000 012210020 0040510000 PART NAME QTY. REMARKS BATTERY .................................................... 1 .......... REPLACES 0602220187 BATTERY SHEET 1 BATTERY BAND 1 BATTERY BOLT SET 2 LOCK WASHER 2 BATTERY CABLE 1 BATTERY CABLE 1 HEX. HEAD BOLT ....................................... 1 ..........
MUFFLER ASSY. DCA-85SSJU — MUFFLER ASSY. MUFFLER ASSY. PAGE 78 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-85SSJU — MUFFLER ASSY. MUFFLER ASSY. NO. 1 2 3 4 5 6 7 8 9 10 PART NO. 0602300166 012210025 M2335000003 0602325066 M2333200004 0016908040 M2330400314 M2333399913 011106015 0602326060 PART NAME QTY. REMARKS MUFFLER 1 HEX. HEAD BOLT ....................................... 4 .......... REPLACES 0016910025 EXHAUST PIPE 1 CLAMP ........................................................ 1 ......... MOO1432 GASKET ..................................................... 1 ......... REPLACES M2333200014 HEX.
FUEL TANK ASSY. DCA-85SSJU — FUEL TANK ASSY. FUEL TANK ASSY. PAGE 80 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-85SSJU — FUEL TANK ASSY. FUEL TANK ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 PART NO. M2363000102 0605505070 M3363200104 M9310500104 011008020 0207308000 0222100178 M9200000003 M9200200004 0150000018 011206020 M1363400104 0605515198 0602042420 0602042601 0191300450 0191301600 0191302000 0605515189 0605515109 0602220911 PART NAME QTY. REMARKS FUEL TANK 1 CAP, FUEL TANK 1 TANK BAND 2 SUPPORTER SHEET 4 HEX. HEAD BOLT ....................................... 2 ..........
ENCLOSURE ASSY. DCA-85SSJU — ENCLOSURE ASSY. ENCLOSURE ASSY. ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 5 -BLACK 1-ORANGE 6 -CATERPILLAR YELLOW 2-WHITE 3 -SPECTRUM GRAY 7 -CATO GOLD 4 -SUNBELT GREEN 8 -RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 82 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-85SSJU — ENCLOSURE ASSY. ENCLOSURE ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 PART NO.
ENCLOSURE ASSY. DCA-85SSJU — ENCLOSURE ASSY. ENCLOSURE ASSY. ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 5 -BLACK 1-ORANGE 6 -CATERPILLAR YELLOW 2-WHITE 3 -SPECTRUM GRAY 7 -CATO GOLD 4 -SUNBELT GREEN 8 -RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 84 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-85SSJU — ENCLOSURE ASSY. ENCLOSURE ASSY. NO. 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 PART NO.
RUBBER SEALS ASSY. DCA-85SSJU — RUBBER SEALS ASSY. RUBBER SEALS ASSY. PAGE 86 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-85SSJU — RUBBER SEALS ASSY. RUBBER SEALS ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NO.
DCA-85SSJU — NAMEPLATE AND DECAL ASSY. NAME PLATE ASSY. PAGE 88 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV.
DCA-85SSJU — NAMEPLATE AND DECAL ASSY. NAME PLATE ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 PART NO.
TERMS AND CONDITIONS OF SALE — PARTS Effective: July 1, 2000 4. PAYMENT TERMS Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier. Freight is at the sender’s expense.
NOTE PAGE DCA-85SSJU — PARTS AND OPERATION MANUAL— REV.
PARTS AND OPERATION MANUAL HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING PARTS DEPARTMENT 800/427-1244 or 310/537-3700 FAX: 800/672-7877 or 310/637-3284 SERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 MAIN 800/421-1244 or 310/537-3700 FAX: 310/537-3927 Manufactured for Multiquip Inc. by DENYO MANUFACTURING CO., USA MULTIQUIP INC.
