PARTS AND OPERATION MANUAL PARTS AND OPERATION MANUAL © COPYRIGHT 2001, MULTIQUIP INC. MQ POWER MODEL DCA-500SSK TM WHISPERWATT GENERATOR (Standard) PARTS LIST NO C4872300004 Revision #1 (06/04/01) MULTIQUIP INC. PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 SERVICE DEPARTMENT: 310-537-3700 800-421-1244 800-835-2551 FAX: 310-537-3927 FAX: 310-638-8046 E-mail:mq@multiquip.com • www:multiquip.
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HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING PAR TS DEP AR TMENT ARTS DEPAR ARTMENT 800/427-1244 or 310/537-3700 FAX: 800/672-7877 or 310/637-3284 VICE DEP AR TMENT SER ARTMENT SERVICE DEPAR 800/835-2551 or 310/537-3700 FAX: 310/638-8046 WARRANTY DEP AR TMENT DEPAR ARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 MAIN 800/421-1244 or 310/537-3700 FAX: 310 - 537-3927 DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV.
TABLE OF CONTENTS Here's How To Get Help ............................................ 3 Table Of Contents ..................................................... 4 Parts Ordering Procedures ....................................... 5 Rules For Safe Operation ...................................... 6-9 Towing ..................................................................... 10 Trailer Safety Guidelines .................................... 11-17 Trailer Wiring Diagram...........................................
PARTS ORDERING PROCEDURES ■ ■ ■ ■ ■ ■ ■ Dealer account number Dealer name and address Shipping address (if different than billing address) Return fax number Applicable model number Quantity, part number and description of each part Specify preferred method of shipment: • • • • UPS Ground UPS Second Day or Third Day* UPS Next Day* Federal Express Priority One (please provide us with your Federal Express account number)* • • Airborne Express* Truck or parcel post *Normally shipped the same day the order
RULES FOR SAFE OPERATION CAUTION: Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only. The following safety guidelines should always be used when operating the DCA-500SSK portable generator: GENERAL SAFETY ■ DO NOT operate or service this equipment before reading this entire manual. ■ This equipment should not be operated by persons under 18 years of age.
RULES FOR SAFE OPERATION CAUTION: CAUTION: DO NOT touch or open any of the below mentioned components while the generator is running. Always allow sufficient time for the engine and generator to cool before performing maintenance. ■ NEVER touch output terminals during operation. This is extremely dangerous. Always stop the machine when contact with the output terminals. CAUTION: ■ Backfeed to a utility system can cause electrocution and/or property damage.
RULES FOR SAFE OPERATION ■ NEVER Run engine without air filter. Severe engine damage may occur. Battery CAUTION: Never over fill the battery with water above the upper limit. ■ Always service air cleaner frequently to prevent carburetor malfunction. ■ Always disconnect the battery before performing service on the generator. ■ Always be sure the operator is familiar with proper safety precautions and operations techniques before using generator.
RULES FOR SAFE OPERATION Transporting ■ Always shutdown engine before transporting. ■ Tighten fuel tank cap securely. ■ Drain fuel when transporting generator over long distances or bad roads. ■ Always tie-down the generator during transportation by securing the generator. ■ If generator is mounted on a trailer, make sure trailer complies with all local and state safety transportation laws. See page 10 for basic towing procedures.
DCA-500SSK — TOWING Towing Safety Precautions CAUTION : Check with your county or state safety towing regulations department before towing your generator. To reduce the possibility of an accident while transporting the generator on public roads, always make sure the trailer (Figure 1) that supports the generator and the towing vehicle are in good operating condition and both units are mechanically sound.
DCA-500SSK — TRAILER-SAFETY GUIDELINES CAUTION: ALWAYS make sure the trailer is in good operating condition. Check the tires for proper inflation and wear. Also check the wheel lug nuts for proper tightness. Explanation of Chart: This section is intended to provide the user with trailer service and maintenance information. The service and maintenance guidelines referenced in this section apply a wide range of trailers.
DCA-500SSK — TRAILER-SPECIFICATIONS Table 1. Specifications MODEL APPLICATION FU E L C E LL BRAKE SYSTEM GVWR FRAME LENGTH FRAME WIDTH JACK STAND TRLR-10W SDW225, SGW250,TLW300 NO NO 1900LB S 96" 50" 800LB . FULL TILT WHEEL TRLR-10 DCA10, TLG12, DCA-15 NO NO 1900LB S 96" 50" 800LB . FULL TILT WHEEL TRLR-10XF DCA10, TLG-12, DCA15, TLW-300 52 GAL NO 1900LB S 96" 50" 800LB . FULL TILT WHEEL TRLR-225W WELDERS, D A 7000S S NO NO 2200LB S 85" 42" 800LB .
DCA-500SSK — TRAILER-SPECIFICATIONS Table 1. Specifications (Con't) MODEL COUPLER TIRES WHEELS AXLE HUBS SUSPENSION ELECTRICAL TRLR-10W 2" B A LL C LA S S 2 ADJUSTABLE 175-13C 13"X4.50" 2200# 2X 2 5 LUG 3 LE A F 4 WIRE LOOM W/ 4 POLE FLAT TRLR-10 2" B A LL C LA S S 2 ADJUSTABLE 175-13C 13"X4.5" 2200#2X 2 5 LUG 3 LE A F 4 POLE FLAT TRLR-10XF 2" B A LL C LA S S 2 ADJUSTABLE 175-13C 13"X4.
DCA-500SSK — TRAILER SAFETY GUIDELINES Brakes If your trailer has a braking system, the brakes should be inspected the first 200 miles of operation. This will allow the brake shoes and drums to seat properly. After the first 200 mile interval, inspect the brakes every 3,000 miles. If driving over rough terrain, inspect the brakes more frequently. Before any brake synchronizations adjustments can be made, the trailer brakes should be burnished-in by applying the brakes 20-30 times with approximately a 20 m.
DCA-500SSK — TRAILER SAFETY GUIDELINES Figure 2. Electrical Brake Components Hydraulic/Air/Surge Brakes Hydraulic brakes (Figure 3) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement. These brakes can be adjusted in the same manner as electric brakes. Brake lines should be periodically checked for cracks, kinks, or blockage.
DCA-500SSK — TRAILER SAFETY GUIDELINES Tires/Wheels/Lug Nuts Tires and wheels are a very important and critical components of the trailer. When specifying or replacing the trailer wheels it is important the wheels, tires, and axle are properly matched. CAUTION: DO NOT attempt to repair or modify a wheel. DO NOT install in inner tube to correct a leak through the rim.
DCA-500SSK — TRAILER SAFETY GUIDELINES Table 3. Suspension Torque Requirements Item Torque (Ft.-Lbs.) 3/8" U-BOLT MIN-30 MAX-35 7/16" U-BOLT MIN-45 MAX-60 1/2" U-BOLT MIN-45 MAX-60 SHACKLE BOLT SPRING EYE BOLT SNUG FIT ONLY. PARTS MUST ROTATE FREELY. LOCKING NUTS OR COTTER PINS ARE PROVIDED TO RETAIN NUT-BOLT ASSEMBLY. SHOULDER TYPE MIN-30 MAX-50 SHACKLE BOLT Lug Nut Torque Requirements It is extremely important to apply and maintain proper wheel mounting torque on the trailer.
DCA-500SSK — TRAILER-WIRING DIAGRAM PAGE 18 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV.
DCA-500SSK — TRAILER BRAKES TROUBLESHOOTING Table 6. Air Brake Troubleshooting Symptom Possible Cause Solution No Brakes Brake line broken or kinked? Repair or replace. Weak Brakes or Brakes Pull to One Side Brake lining glazed? Reburnish or replace. Trailer overloaded? Correct weight. Brake drums scored or grooved? Machine or replace. Tire pressure correct? Inflate all tires equally. Tires unmatched on the same axle? Match tires. Brake components loose, bent or broken? Replace components.
DCA-500SSK — OPERATION AND SAFETY DECALS Machine Safety Decals The DCA-500SSK generator is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustrations below and on the preceding pages shows the decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer. PAGE 20 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV.
DCA-500SSK — OPERATION AND SAFETY DECALS DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-500SSK — OPERATION AND SAFETY DECALS PAGE 22 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV.
DCA-500SSK — OPERATION AND SAFETY DECALS DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-500SSK — OPERATION AND SAFETY DECALS PAGE 24 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV.
DCA-500SSK -- NOTES PAGE DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-500SSK — SPECIFICATIONS Table 7. Speci fi cati ons Generator Speci fi cati ons Model D C A-500SSK Type Revolvi ng fi eld,self-venti lated, 4-pole, dri p-proof, si ngle beari ng Exci tati on Brushless wi th AVR Phase 3 Standby Output 440KVA (550 KW) Pri me Output 400 KVA (500 KW) Voltage 208,220,240,416,440,480 reconnectable (3 phase) 120,127,139,240,254,277 adjustable (si ngle phase) Frequency 60 Hz S peed 1800 rpm Power Factor 0.
DCA-500SSK — GENERAL INFORMATION DCA-500SSK FAMILIARIZATION Generator ator The MQ Power Model DCA-500SSK is a 550 kW gener generator that has been designed as a high quality portable (requires a trailer for transport) power source for telecom sites, lighting facilities, power tools, submersible pumps and other industrial and construction machinery.
DCA-500SSK — MAJOR COMPONENTS Figure 6. Major Components PAGE 28 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV.
NOTE PAGE DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-500SSK — DIMENSIONS (TOP AND SIDE) Figure 7a. Dimensions PAGE 30 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV.
DCA-500SSK — DIMENSIONS (FRONT AND REAR) Figure 7b. Dimensions DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-500SSK — CONTROL PANEL Figure 8. Control Panel PAGE 32 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV.
DCA-500SSK — CONTROL PANEL The definitions below describe the controls and functions of the DCA-500SSK " Control Panel " (Figure 8). 1. Pilot Lamp – Indicates that the generator is working properly. 2. Panel Light – Normally used in dark areas or at night time. When activated, panel lights will illuminate. When lit this light will make it easier to read the meters and gauges. When the generator is not in use be sure to turn the panel light switch to the OFF position. 3.
DCA-500SSK — ENGINE OPERATING PANEL Figure 10. Engine Operating Panel PAGE 34 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV.
DCA-500SSK — ENGINE OPERATING PANEL The definitions below describe the controls and functions of the DCA-500SSK " Engine Operating Panel " (Figure 10). 1. Throttle Handle- Use this handle to adjust the RPMs when the engine is idling (no load). 2. Tachometer – Indicates engine speed in RPM’s for 60 Hz operation. This meter should indicate 1800 RPM’s when the rated load is applied. In addition a built in hour meter will record the number of operational hours that the generator has been in use. 3. A. B.
DCA-500SSK — OUTPUT TERMINAL 600SSK FAMILIARIZATION The “Output Terminal Panel” is provided with the following: z Two 120V GFCI receptacles, 20 amp z Three 240/139V output receptacles, 50 amp z Two 120V input receptacles, 20 amp (optional) z 3 Load Circuit Breakers 265V @65 amps z 2 Load GFCI Circuit Breakers 265V@ 20amps Connecting Load Loads can be connected to the generator by the UVWO Lugs or the convenience receptacles. (See Figure 13).
DCA-500SSK — OUTPUT TERMINAL NOTE Legs O and Ground are considered Bonded Grounds. Figure 14. Output Terminal Panel Location DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-500SSK — OUTPUT TERMINAL Output Terminal Panel Available Voltages A wide range of voltages are available to supply load to many different applications. Voltages may be selected by using the voltage change-over board and how to hookup the hard wire connection to the voltages listed, fine adjustment with the Voltage Regulator on the control panel is necessary. See the table below (Table 8) for a list of available voltages the generator is able to supply.
DCA-500SSK — OUTPUT TERMINAL Reading the Output Terminal Gauges The gauges and knobs on the control panel DO NOT effect the generator output. They are to help the operator observe how much power supply is produced at the UVWO legs. To read the output at the U-W legs, place the AC Voltmeter Change-over switch to the W-U position and the AC ammeter Change-over Switch to the U or W position to read the output on the selected leg. Figure 15.
DCA-500SSK — OUTPUT TERMINAL Voltage Change-over Board The voltage change-over board changes the available voltages of the output terminal panel UVWO lugs. The voltage change-over board is located on the control box behind the control panel. There are six (6) plates that can be set into two set positions to get six different voltages. Unless specified differently, the generator comes from the factory in the 240V position.
DCA-500SSK — OUTPUT TERMINAL 480 Volt Set position The voltage change-over board 480V set position uses all 6 plates in 3 different connection places. There are 2 plates at every position (Every plate is used). See figure 23 below. Single Phase, 480 Volt The following connection, with the voltage change-over board set into the 480V set position (See Figure 23), can offer SINGLE PHASE power at 480V. After hooking up the hard wires to the lugs as shown in figure 25 below, 480V will be the voltage output.
DCA-500SSK — INSTALLATION Outdoor Installation Install the generator in a location where it will not be exposed to rain or sunshine. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so the exhaust will not be discharged in the direction of nearby homes. The installation site must be free from excessive moisture and dust. All electrical equipment must be protected from excessive moisture.
DCA-500SSK — INSTALLATION Figure 27. Typical Generator Grounding Application CAUTION : Always check Local, State, and Federal Laws before grounding generator. DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-500SSK — PRE-SETUP General Inspection Prior to Operation Circuit Breakers The DCA-500SSK generator has been thoroughly inspected and accepted prior to shipment from the factory. However, be sure to check for damaged parts or components, or loose nuts and bolts, which could have occurred in transit. Extension Cable When electric power is to be provided to various tools or loads at some distance from the generator, extension cords are normally used.
DCA-500SSK — PRE-SETUP Lubrication Oil Fuel Fill the engine crankcase with lubricating oil through the filler hole, but do not overfill. Make sure the generator is level. With the dipstick inserted all the way, but without being screw into the filler hole, verify that the oil level is maintained between the two notches (Figure 28) on the dipstick. See Table 9 for proper selection of engine oil. Fill the fuel tank with clean and fresh diesel fuel. DO NOT fill the tank beyond capacity.
DCA-500SSK — PRE-SETUP CAUTION : When adding coolant or antifreeze to the radiator, do not remove the radiator cap until the unit has completely cooled. Day-to-day addition of coolant is done from the reserve tank. When adding coolant to the radiator, DO NOT remove the radiator cap until the unit has completely cooled. See Table 12 for engine, radiator, and reserve tank coolant capacities. Make sure the coolant level in the reserve tank is always between the "H" and the "L" markings. Table 12.
DCA-500SSK — PRE-SETUP Battery Cable Installation ALWAYS be sure the battery cables (Figure 30) are properly connected to the battery terminals as shown below. The RED cable is connected to the positive terminal of the battery, and the BLACK cable is connected to the negative terminal of the battery. CAUTION : Inadequate battery connections may cause poor starting of the generator, and create other malfunctions. Wiring Inspect the entire generator for bad or worn electrical wiring or connections.
DCA-500SSK — LOAD APPLICATION Single Phase Load CAUTION: Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equipment. Generally, the wattage listed on the nameplate of the equipment is its rated output.
DCA-500SSK — GENERATOR START-UP PROCEDURE (MANUAL) WARNING: The engine's exhaust contains harmful W AYS ventilate the emissions. A LLW exhaust when operating inside tunnels, excavations or buildings. Direct exhaust away from nearby personnel. 2. Connect the load to the UVW terminals as shown in Figure 32.These terminals can be found on the output terminal panel, see page 37, Figure 14. To gain access to the output terminals lift the UVW cover.
DCA-500SSK — GENERATOR START-UP PROCEDURE (MANUAL) 4. Close all engine enclosure doors (Figure 34). 7. Place the Off/Manual/Auto switch (Figure 38) in the MANUAL position (down). Observe that the engine begins to crank. Figure 34. Engine Enclosure Doors Figure 38. Off/Manual/Auto Switch (Manual) 5. Set the battery ON/OFF switch (Figure 35) to the ON position. 8.
DCA-500SSK — GENERATOR START-UP PROCEDURE (MANUAL) 10. The generator's voltage meter (Figure 41) displays the 120 VAC in VOLTS. If the voltage is not within the specified frequency tolerance, use the voltage adjustment control knob (Figure 42) to increase or decrease the desired voltage. 12. The engine oil pressure gauge (Figure 44) will indicate the oil pressure (kg/ cm2) of the engine. Under normal operating conditions the oil pressure should be approximately 25 psi. Figure 44.
DCA-500SSK — GENERATOR START-UP PROCEDURE (MANUAL) 14. Set the engine speed switch (Figure 46) to low to idle engine, set to high when a load is being applied. 17. Observe the generator's ammeter (Figure 49) and verify that it reads the anticipated amount of current with respect to the load. Remember the ammeter will only display a current reading if the load is in use. 20 40 0 60 75 Figure 46. Engine Speed Switch 15.
DCA-500SSK — GENERATOR START-UP PROCEDURE (AUTO) When starting generator in Auto mode use the "Manual Startup" procedure except where noted (see below). 1. Perform steps 1 through 6 (Before Starting, page 49-50) as outlined in the manual starting procedure. 2. Place the Off/Manual/Auto switch (Figure 50) in the AUTO position (up). Observe that the engine begins to crank. Figure 50.
DCA-500SSK — GENERATOR SHUTDOWN PROCEDURE Engine Shutdown To shutdown the generator use the following procedure: Emergency Stop 1. Place both the MAIN, GFCI and LOAD circuit breakers to the "OFF position" To stop the engine in the event of an emergency, PUSH the emergency stop button (Figure 54) inward. This button is located on the generator's control panel, see page 34, Figure 10. 2. Set the engine speed switch (Figure 51) to the idle (low) position (If optional part installed). Figure 54.
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DCA-500SSK — MAINTENANCE General Inspection Prior to each use, the generating set should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel or oil leaks. Air Cleaner Every 50 hours: If dust indicator is red, clean the air cleaner element. Outer Element: 1. Loosen wing bolt, remove dust cup, then remove wing nut and take out element. 2. Clean the inside of the body and cover using a damp cloth. 3. Blow dry with compressed air (0.
DCA-500SSK — MAINTENANCE 5. When the water level is near the mouth of the water filler, open drain plugs and start the engine, and run at low idling. Keep the engine running at low idling and flush the radiator for about 10 minutes. 6. Adjust the flow of the water flowing in and draining out to ensure that the radiator is always full during the flushing operation, While flushing water through the system, watch carefully the water inlet hose does not come out of the radiator filler port. 7.
DCA-500SSK — MAINTENANCE 7. After bleeding the air, tighten air bleed plug, then push in the knob of feed pump and lock it in position. 8. Replace Corrosion resistor cartridge (if equipped) 9. Screw in valves at the top of the corrosion resistor. 10. Using a filter wrench, turn the cartridge to the left to remove it. 11. Coat the seal surface of the new cartridge with engine oil and install it to the filter holder. 12.
DCA-500SSK — MAINTENANCE TABLE 15.
DCA-500SSK—GENERATOR WIRING DIAGRAM DCA-500SSK — ENGINE WIRING DIAG PAGE 60 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV.
DCA-500SSK—ENGINE WIRING DIAGRAM RAM DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV.
DCA-500SSK — TROUBLESHOOTING (ENGINE) All breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Engine Troubleshooting (Table 16) information shown below and on the proceeding page. If the problem cannot be remedied, consult our company's business office or service plant. TAB LE 16. EN GIN E TR OU B LESH OOTIN G SYMPTOM Engi ne does not start.
DCA-500SSK — TROUBLESHOOTING (ENGINE) TABLE 16. ENGINE TROUBLESHOOTING (CONTINUED) SYMPTOM Engine revolution is not smooth. Either white or blue exhaust gas is observed. Either black or dark gray exhaust gas is observed. Deficient output. POSSIBLE PROBLEM SOLUTION Fuel filter clogged or dirty? Clean or change. Air cleaner clogged? Clean or change. Fuel leak due to loose injection pipe retaining nut? Tighten nut. Injection pump malfunctioning? Repair or replace.
DCA-500SSK — TROUBLESHOOTING (GENERATOR/ENGINE) All breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Engine and Generator Troubleshooting (Table 17) information shown below. If the problem cannot be remedied, consult our company's business office or service plant. TABLE 17.
DCA-500SSK — TROUBLESHOOTING (MPEC) All breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the MPEC Troubleshooting (Table 18) information shown below. If the problem cannot be remedied, consult our company's business office or service plant. TAB LE 18. MPEC TR OU B LESH OOTIN G Sympton Low oi l pressure li ght i s on. Low coolant level li ght i s on.
EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used. Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant.
DCA-500SSK — SUGGESTED SPARE PARTS DCA-500SSK w/SA6D170AE-1 KOMATSU ENGINE 1 to 5 Units Qty. P/N Description 20 .....6125817032 ... AIR FILTER 30 .....6003117111 ... FUEL FILTER 30 .....6002111231 ... OIL FILTER 2 ....... 6004111030 ... CARTRIDGE, CORROSION RESISTOR 1 ....... 0601804887 ... CIRCUIT BREAKER 1 ....... 0601810575 ... PILOT LAMP, ENGINE TROUBLE 1 ....... 0601810576 ... PILOT LAMP, ENGINE TROUBLE 1 ....... 0412222568 ... ENGINE FAN BELT 1 ....... 6008155390 ... SWITCH STARTER 3 ....... 615 ....
DCA-500SSK — GENERATOR ASSY. GENERATOR ASSY. PAGE 68 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV.
DCA-500SSK — GENERATOR ASSY. GENERATOR ASSY. NO. 1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19 1-20 2 3 3-1 3-2 3-3 3-7 3-5 4 5 6 7 8 PART NO.
DCA-500SSK — GENERATOR ASSY. GENERATOR ASSY. PAGE 70 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV.
DCA-500SSK — GENERATOR ASSY. GENERATOR ASSY. NO 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 PART NO 7431310003 8461312004 0010108095 0040008000 0041208000 0010110016 0803000104 8461335004 8461334003 0017106012 0017106050 8461333003 0017106012 0012112040 0042512000 8461332003 0017106050 0605000012 0030020000 0040020000 PART NAME COVER, BEARNG GASKET, BEARING HEX. HEAD BOLT LOCK WASHER PLAIN WASHER HEX. HEAD BOLT PACKING BRACKET, COVER COVER, STATOR HEX. HEAD BOLT HEX. HEAD BOLT COVER, EXCITER HEX.
DCA-500SSK — CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 72 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV.
DCA-500SSK — CONTROL BOX ASSY. CONTROL BOX ASSY.
DCA-500SSK — CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 74 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV.
DCA-500SSK — CONTROL BOX ASSY. CONTROL BOX ASSY.
DCA-500SSK — ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY. PAGE 76 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV.
DCA-500SSK — ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY.
DCA-500SSK — ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY. PAGE 78 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV.
DCA-500SSK — ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY. NO 40 41 42 43 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 PART NO 0131710060 0131708060 0130206000 0602022202 0802024004 0191601350 0605515134 0602010230 8482082103 0229200700 0017106030 0017108020 0199601100 0194001600 0605515013 0602014648 0194201000 0605515014 8482256304 8482256104 0010118040 0040018000 0041218000 0017110025 0017112025 C4494600004 PART NAME QTY. REMARKS BUSHING ..........................................
DCA-500SSK — ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. PAGE 80 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV.
DCA-500SSK — ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY.
DCA-500SSK — ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. PAGE 82 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV.
DCA-500SSK — ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY.
DCA-500SSK — OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. PAGE 84 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV.
DCA-500SSK — OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY.
DCA-500SSK — OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. PAGE 86 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV.
DCA-500SSK — OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. NO 27 28 29 30 31 32 32-1 33 34 35 36 37 PART NO 0010108030 0030008000 0041208000 C4237100504 0017108020 0601805313 0601805840 C4261601203 0223300200 0017106030 0601812597 0601812565 0027104015 0030004000 0041204000 C4237101203 PART NAME HEX. HEAD BOLT HEX. NUT PLAIN WASHER COVER HEX. HEAD BOLT CIRCUIT BREAKER CIRCUIT BREAKER BRACKET, CIRCUIT BREAKER RUBBER CUSHION HEX. HEAD BOLT RECEPTACLE RECEPTACLE MACHINE SCREW HEX. NUT PLAIN WASHER COVER QTY.
DCA-500SSK — BATTERY ASSY. BATTERY ASSY. PAGE 88 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV.
DCA-500SSK — BATTERY ASSY. BATTERY ASSY. NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NO 0168719052 0805018904 0805007804 0805006504 0037808000 0040008000 0041208000 8482280104 8482280304 7432280504 7432280904 7432281104 0347010030 0208110000 0845040114 0845041004 0602220205 PART NAME BATTERY BATTERY SHEET BATTERY BAND BATTERY BOLT WING NUT LOCK WASHER PLAIN WASHER BATTERY CABLE BATTERY CABLE BATTERY CABLE BATTERY CABLE EARTH CABLE HEX. HEAD BOLT HEX.
DCA-500SSK — MUFFLER ASSY. MUFFLER ASSY. PAGE 90 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV.
DCA-500SSK — MUFFLER ASSY. MUFFLER ASSY. NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 24 25 26 27 PART NO 8482311002 0019210020 7432356504 7432356604 7432356704 0019110030 0042310000 0042410000 0019108030 0042308000 0042408000 C4334000513 0010116060 0010116050 0040016000 0041216000 7472355003 C3334200704 0010112050 0030012000 0040012000 0041212000 8225125604 0017108020 0207008000 C4334200504 PART NAME MUFFLER HEX. HEAD BOLT PACKING PACKING PACKING HEX. HEAD BOLT LOCK WASHER HEX.
DCA-500SSK — FUEL TANK ASSY. FUEL TANK ASSY. PAGE 92 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV.
DCA-500SSK — FUEL TANK ASSY. FUEL TANK ASSY.
DCA-500SSK — ENCLOSURE #1 ASSY. ENCLOSURE #1 ASSY. ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 5 -BLACK 1-ORANGE 6 -CATERPILLAR YELLOW 2-WHITE 3 -SPECTRUM GRAY 7 -CATO GOLD 4 -SUNBELT GREEN 8 -RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 94 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV.
DCA-500SSK — ENCLOSURE #1 ASSY. ENCLOSURE #1 ASSY.
DCA-500SSK — ENCLOSURE #1 ASSY. ENCLOSURE #1 ASSY. PAGE 96 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV.
DCA-500SSK — ENCLOSURE #1 ASSY. ENCLOSURE #1 ASSY. NO 29 30 31 32 33 34 35 36 37 38 39 PART NO 0010120075 0030020000 0040020000 0041220000 0010120065 0030020000 0040020000 0041220000 C4434200013 0017108020 0207008000 8485161103 C4464100203 C4464100303 0207008000 0800251701 0019206016 0019208020 PART NAME HEX. HEAD BOLT HEX.NUT LOCK WASHER PLAIN WASHER HEX. HEAD BOLT HEX. NUT LOCK WASHER PLAIN WASHER COVER HEX. HEAD BOLT HEX. NUT ROOF PANEL ROOF PANEL ROOF PANEL HEX. NUT FILLER COVER HEX. HEAD BOLT HEX.
DCA-500SSK — ENCLOSURE #2 ASSY. ENCLOSURE #2 ASSY. ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 5 -BLACK 1-ORANGE 6 -CATERPILLAR YELLOW 2-WHITE 3 -SPECTRUM GRAY 7 -CATO GOLD 4 -SUNBELT GREEN 8 -RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 98 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV.
DCA-500SSK — ENCLOSURE #2 ASSY. ENCLOSURE #2 ASSY.
DCA-500SSK — ENCLOSURE #2 ASSY. ENCLOSURE #2 ASSY. PAGE 100 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV.
DCA-500SSK — ENCLOSURE #2 ASSY. ENCLOSURE #2 ASSY.
DCA-500SSK — ENCLOSURE #3 ASSY. ENCLOSURE #3 ASSY. ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 5 -BLACK 1-ORANGE 6 -CATERPILLAR YELLOW 2-WHITE 3 -SPECTRUM GRAY 7 -CATO GOLD 4 -SUNBELT GREEN 8 -RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 102 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV.
DCA-500SSK — ENCLOSURE #3 ASSY. ENCLOSURE #3 ASSY. NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NO C4454201603 0019110070 0042310000 0042410000 8485172003 8485972104 8485172103 8485972304 8485172203 8485972503 8485172303 8485972704 7525151004 7525151104 0205006000 0042306000 0042406000 8215176004 8485976704 8485176104 8485976304 0017108020 0019108070 0042308000 0042408000 8485171003 8485970103 8485171103 8485970303 7975171403 8485970503 7975171203 7975970704 PART NAME SPASHER PANEL HEX.
DCA-500SSK — ENCLOSURE #3 ASSY. ENCLOSURE #3 ASSY. PAGE 104 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV.
DCA-500SSK — ENCLOSURE #3 ASSY. ENCLOSURE #3 ASSY. NO 18 19 20 21 22 25 26 27 28 29 30 31 32 33 34 35 PART NO 7525151504 7525151404 7975151004 0205006000 0042306000 0042406000 8485176004 7865976104 0017108020 0825007362 0021806016 0845046904 0845045004 0845047004 0845045004 0019208020 0845031504 0601850097 0021008025 0021008020 B9114000002 PART NAME LOUVER PANEL LOUVER PANEL LOUVER PANEL HEX. NUT LOCK WASHER PLAIN WASHER DUCT LINING HEX. HEAD BOLT DOOR HANDLE MACHINE SCREW HINGE WASHER HINGE WASHER HEX.
DCA-500SSK — RUBBER SEAL ASSY. RUBBER SEAL ASSY. PAGE 106 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV.
DCA-500SSK — RUBBER SEAL ASSY. RUBBER SEAL ASSY. NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NO 0228901640 0228900970 0228901100 0228900990 0229201650 0228800860 0228801380 0229200780 0229201490 0229200595 0229201490 0228100280 0228100520 0228100150 0228100580 PART NAME RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL RUBBER SEAL QTY.
DCA-500SSK — NAMEPLATE AND DECALS NAME PLATE AND DECALS PAGE 108 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV.
DCA-500SSK — NAMEPLATE AND DECALS NAME PLATE AND DECALS NO PART NO 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 0800520100 0800520904 0800520814 0840624504 0840624604 0840624704 0840624804 B9531100604 C9521203003 C4561101803 PART NAME QTY. REMARKS CONTROL BOX GROUP PLATE; ON-OFF ........................................................ 1 ........ AT-202 PLATE; AMMETER CHANGE-OVER SWITCH .......... 1 ........ N-2438 PLATE; VOLTMETER CHANGE-OVER SWITCH ....... 1 ........ N-2439 DECAL; CIRCUIT BREAKER .........
DCA-500SSK — NAMEPLATE AND DECALS NAME PLATE AND DECALS PAGE 110 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV.
DCA-500SSK — NAMEPLATE AND DECALS NAME PLATE AND DECALS NO 1-1 1-2 PART NO C4551001002 8490611303 PART NAME QTY. REMARKS DECAL: HANDLING PROCEDURES .............................. 1 .......... C45100100 DECAL: PROCEDURES FOR START UP ...................... 1 .......... S-4519 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 0800616204 0800689204 6360610304 0840611903 B9504000404 B9504100104 0966810000 6162937111 ENGINE & RADIATOR GROUP DECAL: WATER DRAIN COCK ....................................... 1 ..........
TERMS AND CONDITIONS OF SALE — PARTS Effective: July 1, 2000 PAYMENT TERMS 4. Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier. Freight is at the sender’s expense.
NOTE PAGE DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV.
PARTS AND OPERATION MANUAL HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING PAR TS DEP AR TMENT ARTS DEPAR ARTMENT 800/427-1244 or 310/537-3700 FAX: 800/672-7877 or 310/637-3284 VICE DEP AR TMENT SER ARTMENT SERVICE DEPAR 800/835-2551 or 310/537-3700 FAX: 310/638-8046 WARRANTY DEP AR TMENT DEPAR ARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 MAIN 800/421-1244 or 310/537-3700 FAX: 310 - 537-3927 Manufactured for Multiquip Inc. by DENYO MANUFACTURING, CO.
