Operation and parts Manual ® Whisperwatt™ Series MODEL DCA45SSIU4F 60Hz GENERATOR (ISUZU 4LE2X DIESEL ENGINE) PARTS LIST NO. M1871300204 Revision #0 (09/09/14) To find the latest revision of this publication, visit our website at: www.mqpower.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
proposition 65 warning Diesel engine exhaust and some of page 2 — dca45SSIU4F 60 hz generator • operation and Parts manual — rev.
Reporting Safety Defects If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Multiquip Inc. at 1-800-421-1244. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
Table of Contents DCA45SSIU4F 60 Hz Generator Proposition 65 Warning............................................ 2 Reporting Safety Defects.......................................... 3 Table Of Contents..................................................... 4 Generator/Engine Specifications............................ 12 Generator Dimensions............................................ 13 Installation......................................................... 14-15 General Information...........................
notes dca45SSIU4F 60 hz generator• operation manual — rev.
Safety Information Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others. Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages.
Safety Information general SaFetY caUTION never operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations. never operate this equipment when not feeling well due to fatigue, illness or when under medication. never operate this equipment under the influence of drugs or alcohol.
Safety Information ENGINE SaFETY daNGER The engine fuel exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. The engine of this equipment requires an adequate free flow of cooling air. never operate this equipment in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine.
Safety Information FUel SaFetY daNGER dO NOT start the engine near spilled fuel or combustible fluids. Diesel fuel is extremely flammable and its vapors can cause an explosion if ignited. Make sure the hitch and coupling of the towing vehicle are rated equal to, or greater than the trailer “gross vehicle weight rating.” alWaYS inspect the hitch and coupling for wear. never tow a trailer with defective hitches, couplings, chains, etc.
Safety Information electrIcal SaFetY daNGER dO NOT touch output terminals during operation. Contact with output terminals during operation can cause electrocution, electrical shock or burn. The electrical voltage required to operate the generator can cause severe injury or even death through physical contact with live circuits. Turn generator and all circuit breakers OFF before performing maintenance on the generator or making contact with output terminals.
Safety Information If the battery liquid (dilute sulfuric acid) comes into contact with clothing or skin, rinse skin or clothing immediately with plenty of water. emISSIonS InFormatIon If the battery liquid (dilute sulfuric acid) comes into contact with eyes, rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention.
generator/engine Specifications Model Type Table 1. Generator Specifications DCA45SSIU4F Revolving field, self ventilated, open protected type synchronous generator Star with Neutral Zigzag 3Ø 3Ø 40 KW (50 KVA) 28.
generator Dimensions B C MAXIMUM LIFTING POINT TOP VIEW 5,150 lbs. (2,325 kg) A D E 45 SIDE VIEW F FRONT VIEW Figure 1. Dimensions Table 3. Generator Dimensions G Reference Letter Dimension in. (mm) Reference Letter Dimension in. (mm) A 28.34 (720) E 26.18 (665) B 28.34 (720) F 83.86 (2,130) C 26.18 (665) G 61.02 (1,550) D 32.28 (820) H 37.40 (950) H dca45SSIU4F 60 hz generator• operation manual — rev.
Installation Figure 2. Typical Generator Grounding Application page 14 — dca45SSIU4F 60 hz generator • operation and Parts manual — rev.
Installation Outdoor Installation Generator Grounding Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will not be discharged in the direction of nearby homes. To guard against electrical shock and possible damage to the equipment, it is important to provide a good EARTH ground (Figure 2).
General Information Generator Open Delta Excitation System This generator (Figure 3) is designed as a high quality portable (requires a trailer for transport) power source for telecom sites, lighting facilities, power tools, submersible pumps and other industrial and construction machinery. Each generator is equipped with the state of the art “OpenDelta” excitation system. The open delta system consist of an electrically independent winding wound among stationary windings of the AC output section.
generator Major Components 2 3 PHASE 480/277 1 PHASE 240/120 45 PRESS TO LOCK U V W O 1 3 8 9 10 11 DECREASE 50 75 PSI 0 140 100 100 OIL PRESS ECU U 180 °F 260 18 12 220 24 VOLTS 6 WATER TEMP 30 BATTERY ® Intergrated Gauge Control Low Oil Pressure High Temp. Over Crank Over Speed Engine Started V ½ 120 150 180 60 E °F FUEL F 0 RPMX10 210 SPEED W OFF V-W W-U U-V 6 5 4 12 25 INCREASE 7 OFF Figure 3. GeneratorMajor Components Table 4.
ENGINE/Generator Control Panel 1 50 25 PSI 0 A 75 140 100 100 OIL PRESS 180 B °F 18 12 220 VOLTS 6 260 C 24 WATER TEMP 30 BATTERY ECU®Intergrated Gauge Control F Low Oil Pressure G H I High Temp.
ENGINE/Generator Control Panel The definitions below describe the controls and functions of the Engine/Generator Control Panel (Figure 4). 3. Panel Light Switch — When activated will turn on control panel light. 1. Gauge Unit Assembly — This assembly houses the various engine monitoring gauges. These gauges indicate: oil pressure, water temperature, charging voltmeter, fuel and engine speed RPM (tachometer). 4.
OUTPUT TERMINAL PANEL FAMILIARIZATION Output Terminal Panel Output Terminal Familiarization The Output Terminal Panel (Figure 5) shown below is located on the right-hand side (left from control panel) of the generator. Lift up on the cover to gain access to receptacles and terminal lugs. The “Output Terminal Panel ” (Figure 5) is provided with the following: Three 240/139V output receptacles @ 50 amps Three Aux.
OUTPUT TERMINAL PANEL FAMILIARIZATION 120 VAC GFCI Receptacles There are two 120 VAC, 20 amp GFCI (Duplex Nema 5-20R) receptacles provided on the output terminal panel. These receptacles can be accessed in any voltage change-over board configuration. Each receptacle is protected by a 20 amp circuit breaker. These breakers are located directly above the GFCI receptacles. Remember the load output (current) of both GFCI receptacles is dependent on the load requirements of the U, V, and W output terminal lugs.
OUTPUT TERMINAL PANEL FAMILIARIZATION Connecting Loads Over Current Relay Loads can be connected to the generator by various methods, output terminal lugs, camlocks or the convenience receptacles (Figure 10). Make sure to read the operation manual before attempting to connect a load to the generator. An over current relay (Figure 11) is connected to the main circuit breaker. In the event of an overload, both the circuit breaker and the over current relay may trip.
Load Application Single Phase Load Three Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage, frequency, and voltage requirements are satisfactorily supplied by the generator for operating the equipment. When calculating the power requirements for 3-phase power use the following equation: Generally, the wattage listed on the nameplate of the equipment is its rated output.
GENERATOR OUTPUTS Generator Output Voltages Maximum Amps A wide range of voltages are available to supply voltage for many different applications. Voltages are selected by using the voltage selector switch (Figure 12). To obtain some of the voltages as listed in Table 7 (see below) will require a fine adjustment using the voltage regulator (VR) control knob located on the control panel. Table 8 shows the maximum amps the generator can provide. DO NOT exceed the maximum amps as listed. Table 8.
GENERATOR OUTPUTS/gauge reading how to Read the ac ammeter and ac voltage gauges The AC ammeter and AC voltmeter gauges are controlled by the AC ammeter and AC voltmeter change-over switches. Both of these switches are located on the control panel and DO NOT effect the generator output. They are provided to help observe how much power is being supplied, produced at the UVWO terminals lugs.
OUTPUT TERMINAL PANEL CONNECTIONS UVWO Terminal Output Voltages Various output voltages can be obtained using the UVWO output terminal lugs. The voltages at the terminals are dependent on the position of the Voltage Selector Switch and the adjustment of the Voltage Regulator Control Knob. Remember the voltage selector switch determines the range of the output voltage. The voltage regulator (VR) allows the user to increase or decrease the selected voltage. 3Ø-240V UVWO Terminal Output Voltages 1.
OUTPUT TERMINAL PANEL CONNECTIONS 3Ø-480/277V UVWO Terminal Output Voltages 1Ø-240/120V UVWO Terminal Output Voltages 1. Place the voltage selector switch in the 3Ø 480/277 position as shown in Figure 22. 1. Place the voltage selector switch in the 1Ø 240/120 position as shown in Figure 24. Figure 22. Voltage Selector Switch 3Ø-480/277V Position Figure 24. Voltage Selector Switch 1Ø-240/120V Position 2. Connect the load wires to the UVWO terminals as shown in Figure 23. 2.
inspection/SETUP Circuit Breakers To protect the generator from an overload, a 3-pole, 110 amp, main circuit breaker is provided to protect the U,V, and W Output Terminals from overload. In addition two single-pole, 20 amp GFCI circuit breakers are provided to protect the GFCI receptacles from overload. Three 50 amp load circuit breakers have also been provided to protect the auxiliary receptacles from overload. Make sure to switch ALL circuit breakers to the OFF position prior to starting the engine.
inspection/SETUP Refueling Procedure: 3. NEVER overfill fuel tank — It is important to read the fuel gauge when filling trailer fuel tank. DO NOT wait for fuel to rise in filler neck (Figure 30). WARNING Diesel fuel and its vapors are dangerous to your health and the surrounding environment. Avoid skin contact and/or inhaling fumes. 1. Level Tanks — Make sure fuel cells are level with the ground. Failure to do so will cause fuel to spill from the tank before reaching full capacity (Figure 28).
inspection/SETUP Coolant (Antifreeze/Summer Coolant/ Water) Isuzu recommends antifreeze/summer coolant for use in their engines, which can be purchased in concentrate (and mixed with 50% demineralized water) or pre-diluted. See the Isuzu Engine Owner’s Manual for further details. Cleaning the Radiator The engine may overheat if the radiator fins become overloaded with dust or debris. Periodically clean the radiator fins with compressed air.
inspection/SETUP Battery When connecting battery do the following: This unit is of negative ground DO NOT connect in reverse. Always maintain battery fluid level between the specified marks. Battery life will be shortened, if the fluid level are not properly maintained. Add only distilled water when replenishment is necessary. 1. NEVER connect the battery cables to the battery terminals when the Auto-Off/Reset-Manual Switch is in either the AUTO or MANUAL position.
inspection/SETUP Before Starting Starting (Manual) CAUTION The engine’s exhaust contains harmful emissions. ALWAYS have adequate ventilation when operating. Direct exhaust away from nearby personnel. WARNING NEVER manually start the engine with the main, GFCI or auxiliary circuit breakers in the ON (closed) position. 1. Place the main, G.F.C.I., and aux. circuit breakers (Figure 34) in the OFF position prior to starting the engine. 1.
GENERATOR START-UP PROCEDURE (MANUAL mode) 5. Use the voltage adjustment control knob (Figure 39) to increase or decrease the desired voltage. 9. The tachometer gauge (Figure 43) will indicate the speed of the engine when the generator is operating. Under normal operating conditions this speed is approximately 1800 RPM’s. 120 Figure 39. Voltage Adjust Control Knob 6. The ammeter (Figure 40) will indicate zero amps with no load applied.
GENERATOR START-UP PROCEDURE (auto mode) STARTING AUTO MODE DANGER Before connecting this generator to any building’s electrical system, a licensed electrician must install an isolation (transfer) switch. Serious damage to the building’s electrical system may occur without this transfer switch. CAUTION When connecting the generator to a isolation (transfer) switch, ALWAYS have power applied to the generator’s internal battery charger. This will ensure that the engine will not fail due to a dead battery.
GENERATOR SHUT-DOWN PROCEDURES Normal Shutdown Procedure Emergency Shutdown Procedure To shutdown the generator, use the following procedure: 1. To shut-down the engine in the event of an emergency, switch the MAIN, GFCI and LOAD (Figure 49) circuit breakers to OFF position. 1. Place both the MAIN, GFCI and LOAD circuit breakers as shown in Figure 47 to the OFF position. Figure 47. Main, Aux. and GFCI Circuit Breakers (Normal OFF) 2.
Maintenance Table 14.
Maintenance General Inspection Fuel Addition Prior to each use, the generator should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel, oil, and coolant leaks. Use Table 14 as a general maintenance guideline Engine Side (Refer to the Engine Instruction Manual). Add diesel fuel (the grade may vary according to season and locations).
Maintenance Fuel Tank Inspection Check Oil Level In addition to cleaning the fuel tank, the following components should be inspected for wear: Check the crankcase oil level prior to each use, or when the fuel tank is filled. Insufficient oil may cause severe damage to the engine. Make sure the generator is level. The oil level must be between the two notches on the dipstick as shown in Figure 26. Rubber Suspension — look for signs of wear or deformity due to contact with oil.
Maintenance Radiator Cleaning The radiator (Figure 52) should be sprayed (cleaned) with a high pressure washer when excessive amounts of dirt and debris have accumulated on the cooling fins or tube. When using a high pressure washer, stand at least 5 feet (1.5 meters) away from the radiator to prevent damage to the fins and tube. The purpose of these receptacles is to provide power via commercial power to the water heater and internal battery charger.
Maintenance Emission control The emission control system employed with the Isuzu 4LE2X diesel engine consist of a Diesel Oxidation Catalyst (DOC). This device oxidizes large amounts of harmful nitrogen oxides (NOx) and particulate matter (PM) which are emitted by diesel engines. These exhaust emissions pose serious environmental and health risks. No maintenance or service is required for the DOC device used on this generator.
Trailer Maintenance The following trailer maintenance guidelines are intended to assist the operator in preventive maintenance. Trailer Brakes 6. Replace the adjusting-hole cover. 7. Repeat the above procedure on all brakes. 8. Lower the trailer to the ground. Properly functioning brake shoes and drums are essential to ensure safety. The brakes should be inspected the first 200 miles of operation. This will allow the brake shoes and drums to seat properly.
Trailer Maintenance WARNING ADJUSTABLE CHANNEL Failure to maintain proper fluid level in the actuator may result in loss of braking action which could cause severe property damage, injury or death. Periodically check the actuator mounting fasteners for damage or loosening. Inspect the actuator for worn or damaged parts. As you are towing your trailer, be aware of any changes in braking quality. This could be an early warning of brake or actuator malfunction and requires immediate attention.
Trailer Maintenance After removing the dust cap, cotter pin, spindle nut and spindle washer, remove the hub to inspect the bearings for wear and damage. Replace bearings that have flat spots on rollers, broken roller cages, rust or pitting. Always replace bearings and cups in sets. The inner and outer bearings are to be replaced at the same time. DANGER Improper weld repair will lead to early failure of the trailer structure and can cause serious injury or death.
Trailer GUIDELINES The following guidelines are intended to assist the operator in the operation and handling of a trailer. Shift your automatic transmission into a lower gear for city driving. Safety precautions should be followed at all times when operating a trailer. Failure to read, understand and follow the safety guidelines could result in injury to yourself and others. Loss of control of the trailer or tow vehicle can result in death or serious injury.
Trailer GUIDELINES drIvIng condItIonS When towing a trailer, you will have decreased acceleration, increased stopping distance, and increased turning radius (which means you must make wider turns to keep from hitting curbs, vehicles, and anything else that is on the inside corner). In addition, you will need a longer distance to pass, due to slower acceleration and increased length. Be alert for slippery conditions.
Trailer GUIDELINES InoperaBle BraKeS, lIghtS or mIrrorS Be sure that the brakes and all of the lights on your trailer are functioning properly before towing your trailer. Check the trailer taillights by turning on your tow vehicle headlights. Check the trailer brake lights by having someone step on the tow vehicle brake pedal while you look at trailer lights. Do the same thing to check the turn signal lights. See Trailer Wiring Diagram section in this manual.
Trailer GUIDELINES VI N TA G VIN TAG Figure B. VIN Tag Location To determine the “empty” or “net” weight of your trailer, weigh it on an axle scale. To find the weight of the trailer using an axle scale, you must know the axle weights of your tow vehicle without the trailer coupled. Some of the trailer weight will be transferred from the trailer to the tow vehicle axles, and an axle scale weighs all axles, including the tow vehicle axles.
Trailer GUIDELINES emergencY FlareS and trIangle reFlectorS Ball hItch coUpler It is wise to carry these warning devices even if you are not towing a trailer. It is particularly important to have these when towing a trailer because the hazard flashers of your towing vehicle will not operate for as long a period of time when the battery is running both the trailer lights and tow vehicle lights. A ball hitch coupler (Figure C) connects to a ball that is located on or under the rear bumper of tow vehicle.
Trailer GUIDELINES or is worn, the trailer can come loose from the tow vehicle and may cause death or serious injury. the trailer tongue. Wood or concrete blocks may also be used. THE TOW VEHICLE, HITCH AND BALL MUST HAVE A RATED TOWING CAPACITY EQUAL TO OR GREATER THAN THE TRAILER gross vehicle Weight rating (gvWr). IT IS ESSENTIAL THAT THE HITCH BALL BE OF THE SAME SIZE AS THE COUPLER.
Trailer GUIDELINES Breakaway Brake System NOTICE Overloading can damage the tongue jack. dO NOT use the tongue jack to raise the tow vehicle more than one inch. If the coupler cannot be secured to the hitch ball, do not tow the trailer. Call your dealer for assistance. Lower the trailer so that its entire tongue weight is held by the hitch and continue retracting the jack to its fully retracted position.
Trailer GUIDELINES connecting trailer lights pIntle hItch coUpler Connect the trailer lights to the tow vehicle’s electrical system using the electric connectors at the front of the trailer (tongue). Refer to the wiring diagram shown in the trailer wiring diagram section of this manual. Before towing the trailer check for the following: A pintle eye coupler (Figure G) connects to a pintle-hook hitch that is located on or under the rear bumper of the tow vehicle.
Trailer GUIDELINES the ball andcoupler system. All bent or broken coupler parts must be replaced before towing the trailer. THE TOW VEHICLE, PINTLE HITCH AND PINTLE COUPLER MUST HAVE A RATED TOWING CAPACITY EQUAL TO OR GREATER THAN THE TRAILER Gross vehicle Weight rating (gvWr). IT IS ESSENTIAL THAT THE PINTLE HITCH BE OF THE SAME SIZE AS THE PINTLE COUPLER. The coupler size and load rating (capacity) are marked on the coupler. Hitch capacity is marked on the hitch.
Trailer GUIDELINES TIRE SaFETY Unsafe tires, lug nuts or Wheels Trailer tires and wheels are more likely to fail than car tires and wheels because they carry a heavier load. Therefore, it is essential to inspect the trailer tires before each tow. If a tire has a bald spot, bulge, cuts, is showing any cords, or is cracked, replace the tire before towing. If a tire has uneven tread wear, take the trailer to a dealer service center for diagnosis.
Trailer GUIDELINES There is a vehicle placard (Figure I) located in the same location as the certification label described above. This placard provides tire and loading information. In addition, this placard will show a statement regarding maximum cargo capacity. TIRE AND LOADING INFORMATION The weight of cargo should never exceed XXX kg. Or XXX lbs. TIRE FRONT REAR SPARE SIZE COLD TIRE PRESSURE SEE OWNER’S MANUAL FOR ADDITIONAL INFORMATION Figure I.
Trailer GUIDELINES Use the information contained in this section to make tire safety a regular part of your vehicle maintenance routine. Recognize that the time you spend is minimal compared with the inconvenience and safety consequences of a flat tire or other tire failure. tIre FUndamentalS Federal law requires tire manufacturers to place standardized information on the sidewall of all tires (Figure J).
Trailer GUIDELINES Uniform tire Quality grading Standards (UtQgS) Treadwear Number: This number indicates the tire’s wear rate. The higher the treadwear number is, the longer it should take for the tread to wear down. For example, a tire graded 400 should last twice as long as a tire graded 200. traction letter: This letter indicates a tire’s ability to stop on wet pavement. A higher graded tire should allow you to stop your car on wet roads in a shorter distance than a tire with a lower grade.
Trailer GUIDELINES Table B below will help pinpoint the causes and solutions of tire wear problems. table B. Tire Wear Troubleshooting Wear Pattern cause Solution Center Wear Over inflation. Adjust pressure to particular load per tire manufacturer. Edge Wear Under inflation. Adjust pressure to particular load per tire manufacturer. Side Wear Loss of camber or overloading. Make sure load does not exceed axle rating. Align wheels. Toe Wear Incorrect toe-in. Align wheels.
Trailer GUIDELINES table c. Tire Torque Requirements Wheel Size First Pass Ft-lBS Second Pass Ft-lBS Third Pass Ft-lBS 12" 20-25 35-40 50-65 13" 20-25 35-40 50-65 14" 20-25 50-60 90-120 15" 20-25 50-60 90-120 16" 20-25 50-60 90-120 Replace any broken or burned-out lamps as necessary. Check the wire harness for cuts, fraying or other damage. If it needs replacing, contact your dealer. WaRNING Improper operating taillights, stoplights and turn signals can cause collisions.
Troubleshooting Diagnostic (lamp) The engine controller of this generator diagnoses problems (faults/errors) that arise from the engine control system and the engine itself. When any engine faults occur during operation of the generator the warning lamp (diagnostic lamp) located on the control panel will turn on. If this conditions occurs please perform immediately the engine fault code diagnostic procedure below. Engine Fault code diagnostic procedure 1.
Troubleshooting generator Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 16 shown below for diagnosis of the Generator. If the problem cannot be remedied, consult our company’s business office or service plant. Symptom No Voltage Output Low Voltage Output High Voltage Output Circuit Breaker Tripped Table 16.
Troubleshooting engine troubleshooting (engine) Symptom Engine will not start or start is delayed, although engine can be turned over. At low temperatures engine will not start. Engine fires but stops soon as starter is switched off. Engine stops by itself during normal operation. Low engine power, output and speed. Possible Problem Solution No Fuel reaching injection pump? Add fuel. Check entire fuel system. Defective fuel pump? Replace fuel pump.
Troubleshooting engine (continued) troubleshooting (engine) - continued Symptom Low engine power output and low speed, black exhaust smoke. Engine overheats. Possible Problem Solution Air filter blocked? Clean or replace air filter. Incorrect valve clearances? Adjust valves per engine specification. Malfunction at injector? See engine manual. Too much oil in engine crankcase? Drain off engine oil down to uppermark on dipstick.
Generator Wiring Diagram dca45SSIU4F 60 hz generator• operation manual — rev.
Engine Wiring Diagram page 64 — dca45SSIU4F 60 hz generator • operation and Parts manual — rev.
controller Wiring Diagram dca45SSIU4F 60 hz generator• operation manual — rev.
Explanation of Code in Remarks Column The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. NOTICE The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed. Sample partS lISt no. 1 2% 2% 3 4 part no. part name QtY. remarKS 12345 BOLT .....................1 .....
Suggested Spare Parts DCA45SSIU4F WHISPERWATT GENERATOR with ISUZU 4LE2X DIESEL ENGINE 1 to 3 units Qty. P/N Description 3............8980756761...........ELEMENT, OIL FILTER 3............P822769................air filter (safety) 3............pmaf25436...........CARTRIDGE AIR FILTER (PRIMARY) 6............8982402800...........ELEMENT, FUEL FILTER (MAIN) 6............8982402790...........ELEMENT, FUEL FILTER (pRE) 6............8980714010...........FILTER FUEL, FEED PUMP 1............Y0601806683........
GENERATOR ASSY. page 68 — dca45SSIU4F 60 hz generator • operation and Parts manual — rev.
GENERATOR ASSY. NO. PART NO.
CONTROL BOX 1 ASSY. page 70 — dca45SSIU4F 60 hz generator • operation and Parts manual — rev.
CONTROL BOX 1 ASSY. NO. 1 2 3 4 5 6 16 16A 16B 16C 17 19 19A 19B 20 21 22 23 24 25 26 27 28 31 32 33 34 35 36 37 43 43A 58 59 60 61 62 62A 63 63A 64 PART NO.
CONTROL BOX 1 ASSY. (continued) page 72 — dca45SSIU4F 60 hz generator • operation and Parts manual — rev.
CONTROL BOX 1 ASSY. (continued) NO. 66 67 67-1 68 69 69A 69B 74 75 77 78 79 80 81 82 83 PART NO. 011106015 M1213602704 0317700180 011106015 M1270100204 M1550003104 M1550003204 8944001061 0027105010 8970119490 0027105010 0601812626 0601812712 M9520000904 M9520001104 M9520002104 PART NAME QTY. REMARKS HEX. HEAD BOLT ..............................................4................REPLACES P/N 0016906015 SWITCH COVER 1 WEATHER STRIP 1 HEX. HEAD BOLT ..............................................4..............
CONTROL BOX 2 ASSY. page 74 — dca45SSIU4F 60 hz generator • operation and Parts manual — rev.
CONTROL BOX 2 ASSY. NO. 1-1 1-2 9 9A 10 11 12 13 14 15 15A 18 18A 29 30 38 39 39A 40 40A 41 41A 42 42A 44 45 46 47 48 49 50 51 52 52A 53 54 55 55A 56 57 70 72 73 73A 76 84 85 86 PART NO.
engine AND Radiator ASSY. page 76 — dca45SSIU4F 60 hz generator • operation and Parts manual — rev.
engine AND Radiator ASSY. NO. 1 1A 2 3 4 5 6 9 10 11 12 12A 12B 13 14 15 16 17 18 19 20 21 22 23 23A 23B 24 25 25A 26 27 28 29 30 30A 31 32 33 34 35 36 PART NO.
engine AND Radiator ASSY. (continued) page 78 — dca45SSIU4F 60 hz generator • operation and Parts manual — rev.
engine AND Radiator ASSY. (continued) NO. 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 63A 64 65 65A 65B 66 66A 66B 67 68 69 PART NO.
output terminal ASSY. ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 6-CATERPILLAR YELLOW 2-WHITE 7-CATO GOLD 3-SPECTRUM GREY 8-RED 4-SUNBELT GREEN 9-DESERT TAN 5-BLACK THE SERIAL NUMBER MAY BE REQUIRED. page 80 — dca45SSIU4F 60 hz generator • operation and Parts manual — rev.
output terminal ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 11A 11B 12 12A 13 13A 13B 13C 14 15 16 17 18 19 20 21 22 23 24 24-1 25 26 27 28 28A 29 30 31 32 33 34 35 PART NO.
battery ASSY. page 82 — dca45SSIU4F 60 hz generator • operation and Parts manual — rev.
battery ASSY. NO. PART NO. 1 0602220199 2 M9310500014 3 M9103000304 4 0602220920 5 M2346900204 6 M2346900304 7 8 0017112025 8A 0040512000 9 011208025 9A 0040508000 PART NAME QTY. REMARKS BATTERY 1 BATTERY SHEET 1 BATTERY BAND 1 BATTERY BOLT SET 2 BATTERY CABLE 1 BATTERY CABLE 1 CABLE ...............................................................1................MAKE LOCALLY HEX. HEAD BOLT 1 TOOTHED WASHER 1 HEX. HEAD BOLT ..............................................1................
muffler ASSY. page 84 — dca45SSIU4F 60 hz generator • operation and Parts manual — rev.
muffler ASSY. 1 2 3 4 5 6 7 7A 8 9 9A 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23A 24 25 8982353890 M1331400403 011008020 8982284330 0016910025 8982103230 020108060 0401450080 8973731080 8980435280 8971616070 M1331400204 M1331400304 011106015 Y0602326066 M1334000803 8973679180 0207108000 M1331400604 M1331400704 M1331400804 Y0272100370 Y0602325051 M1334300404 0019206015 0176060030 M1331300004 011008020 DOC, MUFFLER.................................................1................
fuel tank ASSY. 16 23 21 E 17 25 24 E 23 25 24 9 14 9 15 INJECTION PUMP 25 24 25 23 21A 22 13 20 9 9 24 9 22A D 5 7 18 16 B C C 7A 3 11 19 5 2 6 1-4 D 4 9 1-2 1-1 A B 12 9 26 10 A 1-3 6 8 9 1 page 86 — dca45SSIU4F 60 hz generator • operation and Parts manual — rev.
fuel tank ASSY. NO. 1 1-1 1-2 1-3 1-4 2 3 4 5 6 7 7A 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21A 22 22A 23 24 25 26 PART NO. M1364000202 0605505070 0605501072 0605516090 7538070 M1364200004 M1363200404 M9310500104 011008020 Y0207008000 8980682750 8980714010 0191301150 0605515189 0191300950 0191300550 0191301100 0191300300 0191300530 M1484500204 012210035 0016910030 M1366700304 011008020 011606025 8982369900 8982402800 8982369910 8982402790 1096751930 8981263320 1096300850 0222100700 PART NAME QTY.
ENCLOSURE ASSY. ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 6-CATERPILLAR YELLOW 2-WHITE 7-CATO GOLD 3-SPECTRUM GREY 8-RED 4-SUNBELT GREEN 9-DESERT TAN 5-BLACK THE SERIAL NUMBER MAY BE REQUIRED. page 88 — dca45SSIU4F 60 hz generator • operation and Parts manual — rev.
ENCLOSURE ASSY. NO. 1 2 3 4 5 6 6A 7 8 8A 9 10 11 12 13 14 15 16 17 18 19 20 20A 20B 21 22 23 24 24A 24B 25 25A 26 27 27 28 28 28A 28A 29 30 31 32 33 33A 34 34A 35 PART NO.
ENCLOSURE ASSY. (cont.) ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 6-CATERPILLAR YELLOW 2-WHITE 7-CATO GOLD 3-SPECTRUM GREY 8-RED 4-SUNBELT GREEN 9-DESERT TAN 5-BLACK THE SERIAL NUMBER MAY BE REQUIRED. page 90 — dca45SSIU4F 60 hz generator • operation and Parts manual — rev.
ENCLOSURE ASSY. (cont.) NO. 36 36A 37 38 39 39A 40 41 42 43 43A 44 44A 44B 45 46 46A 47 47A 48 49 49A 50 50A 51 52 52A 53 53A 54 54A 55 56 56A 57 58 58A 59 60 60A 61 61A 63 64 65 66 67 68 69 PART NO.
rubber seals ASSY. page 92 — dca45SSIU4F 60 hz generator • operation and Parts manual — rev.
rubber seals ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NO. 0229200950 0228901390 Y0229401020 Y0228900705 0228900475 0228800515 Y0229400535 0228900660 0228900960 Y0228800820 0228800470 0228800510 0229200880 0228100340 70NS2016 Y0229200145 Y0229200100 PART NAME QTY. REMARKS RUBBER SEAL 2 RUBBER SEAL 3 RUBBER SEAL 3 RUBBER SEAL 1 RUBBER SEAL 1 RUBBER SEAL 1 RUBBER SEAL 1 RUBBER SEAL 1 RUBBER SEAL 1 RUBBER SEAL 2 RUBBER SEAL 1 RUBBER SEAL 1 RUBBER SEAL 1 RUBBER SEAL 2 RUBBER SEAL...............
nameplate and decals ASSY. page 94 — dca45SSIU4F 60 hz generator • operation and Parts manual — rev.
nameplate and decals ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 PART NO.
Terms and Conditions of Sale — Parts PAYMENT TERMS 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products. a. SPECIAL EXPEDITING SERVICE Terms of payment for parts are net 30 days.
notes dca45SSIU4F 60 hz generator• operation manual — rev.
Operation and parts Manual HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING United StateS Multiquip Corporate Office 18910 Wilmington Ave. Carson, CA 90746 Contact: mq@multiquip.com MQ Parts Department Tel.
