PARTS AND OPERATION MANUAL © COPYRIGHT 2003, MULTIQUIP INC. OPERATION AND PARTS MANUAL MQ POWER DCA-150SSVU TM WHISPERWATT GENERATOR (STANDARD) PARTS LIST NO. M3870300504 Revision #1 (06/03/03) MULTIQUIP INC.. PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 310-537-3700 SERVICE DEPARTMENT: 800-421-1244 800-835-2551 FAX:310-537-3927 FAX:310-638-8046 E-mail:mq@multiquip.com • www:multiquip.
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HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING PARTS DEPARTMENT 800-427-1244 or 310-537-3700 FAX: 800-672-7877 or 310-637-3284 SERVICE DEPARTMENT 800-421-1244 FAX: 310- 537-4259 TECHNICAL ASSISTANCE 800-478-1244 FAX: 310- 631-5032 WARRANTY DEPARTMENT 888-661-4279, or 310-661-4279 FAX: 310- 537-1173 DCA-150SSVU— OPERATION AND PARTS MANUAL (STD)— REV.
TABLE OF CONTENTS MQ POWER DCA-150SSSVU COMPONENT DRA WINGS DRAWINGS AC GENERA TOR GENERATOR Name Plate And Decals ............................................ 62-65 Here's How To Get Help .................................................... 3 Table Of Contents ............................................................. 4 Parts Ordering Procedures ............................................... 5 Specifications ...................................................................
PARTS ORDERING PROCEDURES When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ ❒ ❒ Dealer account number Dealer name and address Shipping address (if different than billing address) Return fax number Applicable model number Quantity, part number and description of each part Specify preferred method of shipment: Note: Unless otherwise indicated by customer, all ✓ FedEx or UPS Ground orders are treated as “Standard Orders”, and will ✓ FedEx or UPS Second Day or Third Day ship within 24 hou
DCA150SSVU — SPECIFICATIONS Table 1. Generator Specifications Model DCA-150SSVU Type Revolving field, self ventilated, open protected type synchronous generator Armature Connection Star with Neutral Zig Zag Phase 3 Single Standby Output 165 KVA (132 KW) 96 KW Prime Output 150 KVA (120 KW) 87 KW Voltage 240V or 480V 240/120V Frequency 6 0 Hz Speed 1800 r pm Power Factor 0.8 1 Aux. AC Power Single Phase, 60 Hz Voltage 120 V Output 4.8 KW (2.
DCA-150SSVU — DIMENSIONS (TOP, SIDE AND FRONT) Figure 1. Dimensions DCA-150SSVU— OPERATION AND PARTS MANUAL (STD)— REV.
DCA150SSVU — SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others. NOTE This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the MQ Power Model DCA150SSVU WHISPERWATT™ GENERATOR.
DCA150SSVU — SAFETY MESSAGE ALERT SYMBOLS Accidental Starting ALWAYS place the engine ON/OFF switch in the OFF position, when the trowel is not in use. Over Speed Conditions NEVER tamper with the factory settings of the engine governor or settings. Personal injury and damage to the engine or equipment can result if operating in speed ranges above maximum allowable. Respiratory Hazard ALWAYS wear approved respiratory protection. Sight and Hearing hazard ALWAYS wear approved eye and hearing protection.
DCA-150SSVU — RULES FOR SAFE OPERATION ■ NEVER touch the hot exhaust manifold, muffler or cylinder. Allow Failure to follow instructions in this manual may these parts to cool before servicing lead to serious injury or even death! This engine or generator. equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.
DCA-150SSVU — RULES FOR SAFE OPERATION ■ ALWAYS make sure that electrical circuits are properly grounded per the National Electrical Code (NEC) and local codes before operating generator. Severe injury or death! by electrocution can result from operating an ungrounded generator. . DANGER DANGER: ■ ALWAYS be sure the operator is familiar with proper safety precautions and operations techniques before using generator. ■ ALWAYS store equipment properly when it is not being used.
DCA150SSVU — RULES FOR SAFE OPERATION ■ NEVER Run engine without air filter. Severe engine Battery damage may occur. The battery contains acids that can cause injury to the eyes ■ ALWAYS service air cleaner frequently to prevent engine and skin. To avoid eye irritation, always wear safety glasses. Use well insulated gloves when picking up the battery. Use malfunction.
DCA150SSVU — RULES FOR SAFE OPERATION Towing Safety Precautions CAUTION: ■ Avoid sharp turns. ■ Trailer should be adjusted to a level position at all times when towing. Conform to Department of Transportation ■ Raise and lock trailer wheel stand in up position when transporting. (DOT) Safety Towing Regulations before towing generator. ■ DOT Requirements include the following: z Connect and test electric brake operation.
DCA150SSVU — INSTALLATION Figure 2. Typical Generator Grounding Application PAGE 14 — DCA-150SSVU— OPERATION AND PARTS MANUAL (STD) — REV.
DCA150SSVU — INSTALLATION Outdoor Installation Generator Grounding Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will not be discharged in the direction of nearby homes. To guard against electrical shock and possible damage to the equipment, it is important to provide a good EARTH ground.
DCA-150SSVU — TOWING SAFETY PRECAUTIONS Towing Safety Precautions CAUTION CAUTION: Check with your local county or state safety towing regulations before towing your generator. To reduce the possibility of an accident while transporting the generator on public roads, always make sure the trailer (Figure 4) that supports the generator and the towing vehicle are in good operating condition and both units are mechanically sound.
DCA150SSVU — TRAILER SPECIFICATIONS CAUTION CAUTION: 5. Frame Length - Measurement is from fender to fender ALWAYS make sure the trailer is in good 6. Jack Stand - Trailer support device with maximum pound requirement from the tongue of the trailer. operating condition. Check the tires for 7. Coupler - Type of hitch used on the trailer for towing. proper inflation and wear. Also check the 8. Tire Size - Indicates the diameter of the tire in inches wheel lug nuts for proper tightness. (10,12,14, etc.
DCA150SSVU — TRAILER SPECIFICATIONS Table 2. Trailer Specifications MODEL APPLICATION FU E L C E LL BRAKE SYSTEM GVWR FRAME LENGTH FRAME WIDTH JACK STAND TRLR-10W SDW225, SGW250,TLW300 NO NO 1900LB S 96" 50" 800LB . FULL TILT WHEEL TRLR-10 D C A 10, TLG12, DCA15 NO NO 1900LB S 96" 50" 800LB . FULL TILT WHEEL TRLR-10XF DCA10, TLG12, D C A 15, TLW-300 52 GAL NO 1900LB S 96" 50" 800LB . FULL TILT WHEEL TRLR-225W WELDERS, D A 7000S S NO NO 2200LB S 85" 42" 800LB .
DCA150SSVU — TRAILER SPECIFICATIONS Table 2. Specifications (Con't) MODEL COUPLER TIRES WHEELS AXLE HUBS SUSPENSION ELECTRICAL TRLR-10W 2" B A LL C LA S S 2 ADJUSTABLE 175-13C 13"X4.50" 2200# 2X 2 5 LUG 3 LE A F 4 WIRE LOOM W/ 4 POLE FLAT TRLR-10 2" B A LL C LA S S 2 ADJUSTABLE 175-13C 13"X4.5" 2200#2X 2 5 LUG 3 LE A F 4 POLE FLAT TRLR-10XF 2" B A LL C LA S S 2 ADJUSTABLE 175-13C 13"X4.
DCA150SSVU — GENERATOR DECALS The DCA-150SSVU generator is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below and on the preceding page show the decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer. PAGE 20 — DCA-150SSVU— OPERATION AND PARTS MANUAL (STD) — REV.
DCA150SSVU — GENERATOR DECALS DCA-150SSVU— OPERATION AND PARTS MANUAL (STD)— REV.
DCA150SSVU — GENERAL INFORMATION DCA-150SSVU Familiarization Generator The MQ Power Model DCA-150SSVU is a 96 kW generator (Figure 4) that is designed as a high quality portable (requires a trailer for transport) power source for telecom sites, lighting facilities, power tools, submersible pumps and other industrial and construction machinery.
DCA150SSVU — MAJOR COMPONENTS Figure 4. Major Components Table 3. Generator Major Components ITEM NO. DESCRIPTION 1 Muffler Assembly 2 Engine Assembly 3 Enclosure Assembly 4 Generator Assembly 5 Output Terminal Assembly 6 Fuel Tank Assembly 7 Battery Assembly 8 Generator Control Panel Assembly 9 Engine Operating Panel Assembly DCA-150SSVU— OPERATION AND PARTS MANUAL (STD)— REV.
DCA-150SSVU — GENERATOR CONTROL PANEL Figure 5. Generator Control Panel The definitions below describe the controls and functions of the DCA-150SSVU "Generator Control Panel " (Figure 5). 1. Main Circuit Breaker – This three-pole, 400 amp main breaker is provided to protect the UVWO output terminals from overload. 2. 3. 4. 5. AC Ammeter – Indicates the amount of current the load is drawing from the generator per leg selected by the ammeter phase-selector switch.
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DCA-150SSVU — ENGINE OPERATING PANEL Figure 7. Engine Operating Panel PAGE 26 — DCA-150SSVU— OPERATION AND PARTS MANUAL (STD) — REV.
DCA-150SSVU — ENGINE OPERATING PANEL The definitions below describe the controls and functions of During cranking cycle , The MPEC will attempt to crankthe the DCA-150SSVU "Engine Operating Panel " (Figure 7). engine for 10 seconds before disengaging. If the engine does 1. Panel Light – Normally used in dark areas or at night not engage (start) by the third attempt, the engine will be time. When activated, panel lights will illuminate.
DCA-150SSVU — OUTPUT TERMINAL PANEL FAMILIARIZATION Output Terminal Familiarization The “Output Terminal Panel ” (Figure 8) is provided with the following: z Three (3) 240V Output Receptacles, 50 amp z Three (3) Circuit Breakers 240V @50 amps z Two (2) 120V GFCI receptacles, 20 amp z Two (2) GFCI Circuit Breakers 120V@ 20 amps z One 400 Amp Main Circuit Breaker Output Terminal Panel The Output Terminal Panel ( Figure 8) shown below is located on the right-hand side (left from control panel) of the generato
DCA-150SSVU — OUTPUT TERMINAL PANEL FAMILIARIZATION 120 VAC GFCI Receptacles There are two 120 VAC, 20 amp GFCI (Duplex Nema 5-20R) recepacles provided on the output terminal panel. These receptacles can be accessed in any voltage selector switch position. Each receptacle is protected by a 20 amp circuit breaker. These breakers are located directly above the GFCI receptacles. Remember the load output (current) of both GFCI receptacles is dependent on the load requirements of the UVWO terminals.
DCA-150SSVU — OUTPUT TERMINAL PANEL FAMILIARIZATION Over Current Relay An over current relay (Figure 14) is connected to the main circuit breaker. In the event of an overload, both the circuit breaker and the over current relay may trip. If the circuit breaker can not be reset, the reset button on the over curTo protect the UVWO output terminals from overload, a 3- rent relay must be pressed. The over current relay is lopole, 175 amp, main circuit breaker is provided. Make sure cated in the control box.
DCA-150SSVU — LOAD APPLICATION Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equipment. Generally, the wattage listed on the nameplate of the equipment is its rated output.
DCA-150SSVU — GENERATOR OUTPUTS Generator Output Voltages Generator Amperage A wide range of voltages are available to supply voltage for Tables 7 and 8 describe the generator’s current output capamany different applications. Voltages are selected by using bility for both 1Ø-phase and 3Ø phase applications. the voltage selector switch (Figure 15). To obtain some of the voltages as listed in Table 6 (see below) will require a Table 7.
DCA-150SSVU — GENERATOR OUTPUTS/GAUGE READING GFCI Receptacle Load Capability The load capability of the GFCI receptacles is directly related to the voltage being supplied at either the UVWO terminals or the 3 twist lock auxilliary receptacles. Tables 9 and 10 show what amount of current is available at the GFCI receptacles when the UVWO terminals and twist lock receptacles are in use. Be careful that your load does not to exceed the available current capability at the receptacles.
DCA-150SSVU — OUTPUT TERMINAL PANEL CONNECTIONS UVWO Terminal Output Voltages 3Ø 208V/1Ø120V UVWO Terminal Output Voltages Various output voltages can be obtained using the UVWO 1. Place the voltage selector switch in the 3Ø 240/139 output terminal lugs. The voltages at the terminals are deposition as shown in Figure 24. pendent on the position of the Voltage Selector Switch and Use this position for the adjustment of the Voltage Regulator Control Knob. 3Ø-208 or 1Ø120V.
DCA-150SSVU — OUTPUT TERMINAL PANEL CONNECTIONS 3Ø 480/277 UVWO Terminal Output Voltages 1Ø 240V/120V UVWO Terminal Output Voltages 1. Place the voltage selector switch in the 3Ø 480/277 position as shown in Figure 27. 1. Place the voltage selector switch in the 1Ø 240/120 position as shown in Figure 30. Figure 27. Voltage Selector Switch 480/277V Three-Phase Position Figure 30. Voltage Selector Switch 240/120V Single-Phase Position 2.
DCA-150SSVU — PRE-SETUP Circuit Breakers Fuel Check To protect the generator from an overload, a 3-pole, 110 amp, main circuit breaker is provided to protect the UVW output terminals from overload. In addition two single-pole, 20 amp GFCI circuit breakers are provided to protect the GFCI receptacles from overload.Three 50 amp load circuit breakers have also been provided to protect the auxiliary receptacles from overload.
DCA-150SSVU — PRE-SETUP CAUTION: ALWAYS! fill trailer tank first with #2 diesel fuel, before filling secondary internal tank. Figure 35. Skid Type Fuel Tank System Refueling Procedure: DANGER: Diesel fuel and its vapors are dangerous to your health and the surrounding environment. Avoid skin contact and/or inhaling fumes. 1. Level Tanks – make sure fuel cells are level with the ground. Failure to do so will cause fuel to spill from the tank before reaching full capacity. See Figure 36.
DCA-150SSVU — PRE-SETUP 3. NEVER overfill trailer fuel tank – It is important to 5. read the trailer fuel gauge when filling trailer fuel tank. DO NOT wait for fuel to rise in filler neck. See Figure 38. Figure 38. Full Trailer Tank WARNING: DO NOT OVER-FILL fuel system. Leave room for fuel expansion . Fuel expands when heated. 4. Once the trailer tank is full, the secondary inner tank can be filled (See Figure 39). Notice how the trailer filler tube level rises when the internal tank is filled.
DCA-150SSVU — PRE-SETUP Coolant (Ethylane Glycol [Green] / Water — 50/50 mix) Use only drinkable tap water. If hard water or water with many impurities is used, the inside of the engine and radiator may become coated with deposits and cooling efficiency will be reduced. An anticorrosion additive added to the water will help prevent deposits and corrosion in the cooling system. See the engine manual for further details.
DCA-150SSVU — PRE-SETUP When connecting battery do the following: Battery This unit is of negative ground DO NOT connect in reverse. 1. NEVER connect the battery cables to the battery terminals when the ignition switch is in either the PreAlways maintain battery fluid level between the specified marks. Battery life will be shortened, if the fluid level are not Heat, RUN, or START position. ALWAYS make sure properly maintained.
DCA-150SSVU — GENERATOR START-UP PROCEDURE (MANUAL) WARNING: The engine's exhaust contains harmful emissions. ALWAYS have adequate ventilation when operating. Direct exhaust away from nearby personnel. Before Starting Generator and Control Panel CAUTION: NEVER! manually start the engine with the Figure 45. Load Connections main, GFCI or auailliary circuit breakers in 3. Close all engine enclosure doors (Figure 46). the ON (closed) position. 1. Be sure and place the main, G.F.C.I. and aux.
DCA-150SSVU — GENERATOR START-UP PROCEDURE (MANUAL) 6. Set engine speed switch to “LOW ” (Figure 49). 10. The generator's frequency meter (Figure 53) displays the 60 cycle output frequency in HERTZ. Figure 49. Engine Speed Switch (Low) 7. Place the Auto-Off/Reset-Manual switch in the Figure 53. Frequency Meter (Hz) “MANUAL” position to start the engine (Figure 50). Once the engine starts, let the engine run for 1-2 minutes. 11.
DCA-150SSVU — GENERATOR START-UP PROCEDURE (MANUAL) 14. The engine oil pressure gauge (Figure 57) will indicate 17. Turn the main, GFCI, and aux. circuit breakers to the the oil pressure (kg/ cm2) of the engine. Under normal “ON” position (Figure 60). operating conditions the oil pressure is approximately Figure 57. Oil Pressure Gauge 15. The coolant temperature gauge (Figure 58) will indicate the coolant temperature.
DCA-150SSVU — GENERATOR START-UP PROCEDURE (AUTO MODE) DANGER: Before connecting this generator to any building’s electrical system, a licensed electrician must install an isolation (transfer) switch. Serious injury or death may result without this transfer switch. CAUTION: CAUTION: 3. Place the Off/Manual/Auto switch (Figure 63) in the “AUTO“ position . When connecting the generator to a isolation (transfer) switch, ALWAYS have power applied to the generator's internal battery charger.
DCA-150SSVU — GENERATOR SHUT-DOWN PROCEDURE Shutdown Procedure - Engine Controller To shutdown the generator use the following procedure: 1. Place both the MAIN, GFCI and LOAD circuit breakers as shown in Figure 44 to the "OFF position". 2. Place the engine speed switch in the “LOW” position (Figure 64). Emergency Shutdown Procedure - Engine Controller 1. To shut-down the engine in the event of an emergency, switch the MAIN, GFCI and LOAD (Figure 44) circuit breakers to “OFF” position. 2.
DCA-150SSVU — MAINTENANCE TABLE 14.
DCA-150SSVU — MAINTENANCE Air Removal If air enters the fuel injection system of a diesel engine, starting becomes impossible. After running out of fuel, or after disassembling the fuel system, bleed the system according to the following procedure. To restart after running out of fuel, turn the switch to the “ON” position for 15-30 seconds. Try again, if needed. This unit is equipped with an automatic air bleeding system.
DCA-150SSVU — MAINTENANCE Jacket Water Heater and Internal Battery Charger 120 VAC Input Receptacles (OPTIONAL) This generator is equipped with two 120 VAC, 20 amp input receptacles located on the output terminal panel. The purpose of these receptacles is to provide power via commercial power to the jacket water heater and internal battery charger. These receptacles will ONLY function when commercial power has been supplied to them (Figure 66).
DCA-150SSVU — TRAILER BRAKES MAINTENANCE Brakes Trailer brakes should be inspected the first 200 miles of operation. This will allow the brake shoes and drums to seat properly. After the first 200 mile interval, inspect the brakes every 3,000 miles. If driving over rough terrain, inspect the brakes more frequently. Figure 67 displays the major hydraulic surge brake components that will require inspection and maintenance.
DCA-150SSVU — TRAILER MAINTENANCE Tires/Wheels/Lug Nuts Tires and wheels are a very impor tant and critical components of the trailer. When specifying or replacing the trailer wheels it is important the wheels, tires, and axle are properly matched. CAUTION: Suspension The leaf suspension springs and associated components (Figure 68) should be visually inspected every 6,000 miles for signs of excessive wear, elongation of bolt holes, and loosening of fasteners.
DCA-150SSVU — TRAILER MAINTENANCE Lug Nut Torque Requirements It is extremely important to apply and maintain proper wheel mounting torque on the trailer. Be sure to use only the fasteners matched to the cone angle of the wheel. Proper procedure for attachment of the wheels is as follows: 1. Start all wheel lug nuts by hand. 2. Torque all lug nuts in sequence. See Figure 69. DO NOT torque the wheel lug nuts all the way down. Tighten each lug nut in 3 separate passes as defined by Table 17. 3.
DCA-150SSVU — TRAILER-WIRING DIAGRAM Figure 70. Trailer/Towing Vehicle Wiring Diagram PAGE 52 — DCA-150SSVU— OPERATION AND PARTS MANUAL (STD) — REV.
DCA-150SSVU — GENERATOR WIRING DIAGRAM Figure 69. Engine Wiring Diagram Figure 71. Generator Wiring Diagram DCA-150SSVU— OPERATION AND PARTS MANUAL (STD)— REV.
DCA-150SSVU — ENGINE WIRING DIAGRAM (WITH CONTROLLER) Figure 72. Engine Wiring Diagram (Controller) PAGE 54 — DCA-150SSVU— OPERATION AND PARTS MANUAL (STD) — REV.
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DCA-150SSVU — TROUBLESHOOTING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use the tables shown for diagnosis based on the Engine Troubleshooting (Table 19). If the problem cannot be remedied, consult our company's business office or service plant. TABLE 19. ENGINE TROUBLESHOOTING SYMPTOM Engine does not star t. POSSIBLE PROBLEM SOLUTION No fuel? Replenish fuel. Air in the fuel system? Bleed system.
DCA-150SSVU — TROUBLESHOOTING (ENGINE) TABLE 19. ENGINE TROUBLESHOOTING (CONTINUED) SYMPTOM Engine revolution is not smooth. Either white or blue exhaust gas is observed. Either black or dark gray exhaust gas is observed. Deficient output. POSSIBLE PROBLEM SOLUTION Fuel filter clogged or dir ty? Clean or change. Air cleaner clogged? Clean or change. Fuel leak due to loose injection pipe retaining nut? Tighten nut. Injection pump malfunctioning? Repair or replace.
DCA-150SSVU — TROUBLESHOOTING (GENERATOR) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use the tables shown for diagnosis based on the Engine and Radiator Troubleshooting (Table 20) . If the problem cannot be remedied, consult our company's business office or service plant. TABLE 20.
DCA-150SSVU — TROUBLESHOOTING (ENGINE CONTROLLER) TABLE 21. ENGINE CONTROLLER TROUBLESHOOTING Sympton Low oil pressure light is on. Low coolant level light is on. High coolant temper ture light is on. Possible Cause Solution Low oil level? Fill oil level. Oil pressure sending unit failure? Replace oil pressure sending unit. Time delay malfuntion in Controller? Refer to dealer. Wire shor ted? Inspect/repair wire. Low coolant level? Fill coolant level.
EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used. Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant.
DCA-150SSVU — SUGGESTED SPARE PARTS DCA-150SSVU W/VOLVO TAD720GE DIESEL ENGINE 1 TO 3 UNITS Qty. P/N Description 1 ........ 0601820671 .....................AUTOMATIC VOLTAGE REGULATOR 1 ........ 47530102 ........................KNOB, SELECTOR SWITCH 1 ........ 0601840073 .....................RHEOSTAT, VOLTAGE REGULATOR 1 ........ 0601840121 .....................KNOB, RHEOSTAT 3 ........ 978515 ............................V-BELT, ALTERNATOR 3 ........ 978750 ............................V-BELT, FAN 20 ......
DCA-150SSVU — NAMEPLATE AND DECALS NAME PLATE ASSY. PAGE 62 — DCA-150SSVU— OPERATION AND PARTS MANUAL (STD) — REV.
DCA-150SSVU — NAMEPLATE AND DECALS NAME PLATE ASSY. NO. 1-1 1-2 1-3 PART NO. M3552000403 M9520100304 M9520100603 PART NAME QTY. REMARKS DECAL, OPERATING PROCEDURES ........................................ 1 ............. M35200040 DECAL, SAFETY INSTRUCTIONS .............................................1 ............. M92010030 DECAL, CAUTION .......................................................................2 .............
DCA-150SSVU — NAMEPLATE AND DECALS (CONT.) NAME PLATE ASSY. (CONT.) PAGE 64 — DCA-150SSVU— OPERATION AND PARTS MANUAL (STD) — REV.
DCA-150SSVU — NAMEPLATE AND DECALS (CONT.) NAME PLATE ASSY. (CONT.) NO. PART NO. 08-1 8-2 8-2 8-3 8-4 8-5 8-6 8-7 8-8 8-9 9-1 M9510200002 0600500090 0021106015 M3560100903 M3560101003 M3560101604 M3560101304 M3560101203 M3560101403 M3560101504 TBD PART NAME QTY. REMARKS BONNET GROUP DECAL, MQ ..................................................................................1 .............
DCA-150SSVU — GENERATOR ASSY. GENERATOR ASSY. PAGE 66 — DCA-150SSVU— OPERATION AND PARTS MANUAL (STD) — REV.
DCA-150SSVU — GENERATOR ASSY. GENERATOR ASSY. NO. 1 1-1 * 1-2 * 1-3 * 1-4 * 1-5 * 1-6 * 1-7 * 1-8 * 1-9 * 1-10 * 1-11 * 1-12 * 1-13 * 1-14 * 1-15 * 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29 PART NO.
DCA-150SSVU — CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 68 — DCA-150SSVU— OPERATION AND PARTS MANUAL (STD) — REV.
DCA-150SSVU — CONTROL BOX ASSY. CONTROL BOX ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 17A 18 19 20 21 22 23 24 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 PART NO.
DCA-150SSVU — CONTROL BOX ASSY. (CONT.) CONTROL BOX ASSY. (CONT.) PAGE 70 — DCA-150SSVU— OPERATION AND PARTS MANUAL (STD) — REV.
DCA-150SSVU — CONTROL BOX ASSY. (CONT.) CONTROL BOX ASSY. (CONT.) NO. 42 42 42 43 43 43 44 45 46 47 48 49 PART NO. LY2DUS12VDC PTF08A PYCA1 LY2DUS12DVC PTF08- A PYCA1 0027104020 0602202568 0027105016 V150053623 0016906020 M3246700824 PART NAME QTY. REMARKS RELAY ....................................................... 1 .......... REPLACES 0601827656 RELAY BASE ............................................ 1 .......... REPLACES 0601823109 RELAY CLIP .............................................. 2 .........
DCA-150SSVU — ENGINE AND RADIATOR ASSY. ENGINE & RADIATOR ASSY. PAGE 72 — DCA-150SSVU— OPERATION AND PARTS MANUAL (STD) — REV.
DCA-150SSVU — ENGINE AND RADIATOR ASSY. ENGINE & RADIATOR ASSY. NO. 1 1-1 1-2 1-3 PART NO. M3923200034 V20405830 V3831236 V3825133 PART NAME QTY. REMARKS ENGINE & RADIATOR SET ...................... 1 .......... VOLVO TAD720GE ELEMENT, AIR CLEANER ........................ 1 .......... REPLACES 0602046621 CARTRIDGE, OIL FILTER ........................ 1 .......... REPLACES 0602041277 CARTRIDGE, FUEL FILTER ..................... 1 ..........
DCA-150SSVU — ENGINE AND RADIATOR ASSY. (CONT.) ENGINE & RADIATOR ASSY. (CONT.) PAGE 74 — DCA-150SSVU— OPERATION AND PARTS MANUAL (STD) — REV.
DCA-150SSVU — ENGINE AND RADIATOR ASSY. (CONT.) ENGINE & RADIATOR ASSY. (CONT.) NO. 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 PART NO.
DCA-150SSVU — ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. PAGE 76 — DCA-150SSVU— OPERATION AND PARTS MANUAL (STD) — REV.
DCA-150SSVU — ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. NO. 1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 15 16 17 18 19 20 PART NO. ECU9988N150V 0601831340 0601831395 0602120096 0602122097 0602123094 0602121080 0602125090 0602103092 0601810245 0601810141 0601831330 0601802149 0601806671 M3357200712 M3357200904 V20405778 V969011 V20412270 V20405787 V20405788 PART NAME QTY. REMARKS CONTROLLER, ECU .............................................. 1 ......... REPLACES 0602202545 SWITCH ...................
DCA-150SSVU — OUTPUT TERMINAL PANEL ASSY. DCA-150 SSVU — OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. PAGE 78 — DCA-150SSVU— OPERATION AND PARTS MANUAL (STD) — REV.
DCA-150SSVU — OUTPUT TERMINAL PANEL ASSY. DCA-150 SSVU — OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 11 11 12 12 13 14 15 16 17 18 19 20 20-1 21 22 23 24 24 25 26 27 28 29 30 31 32 33 PART NO.
DCA-150SSVU — BATTERY ASSY. BATTERY ASSY. PAGE 80 — DCA-150SSVU— OPERATION AND PARTS MANUAL (STD) — REV.
DCA-150SSVU — BATTERY ASSY. BATTERY ASSY. NO. 1 2 3 4 5 6 7 8 9 9 10 10 PART NO. 0602220196 M9310500404 M9103000504 0602220921 0040006000 M3346900704 M3346900604 0017112025 0040512000 0017110020 0040510000 PART NAME QTY. REMARKS BATTERY 1 BATTERY SHEET 1 BATTERY BAND 1 BATTERY BOLT SET 2 SPRING WASHER 2 BATTERY CABLE 1 BATTERY CABLE 1 CABLE ...................................................... 1 .......... MAKE LOCALLY HEX. HEAD BOLT 1 TOOTHED WASHER 1 HEX.
DCA-150SSVU — MUFFLER ASSY. MUFFLER ASSY. PAGE 82 — DCA-150SSVU— OPERATION AND PARTS MANUAL (STD) — REV.
DCA-150SSVU — MUFFLER ASSY. MUFFLER ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 PART NO. M3330100302 0016910025 M3333000603 V20405969 M3333200104 0017110030 0017110050 M3330400804 M3330400903 0016908020 0602326062 PART NAME QTY. REMARKS MUFFLER 1 HEX. HEAD BOLT 4 EXHAUST PIPE 1 GASKET ................................................... 1 .......... REPLACES 0602320197 GASKET 1 HEX. HEAD BOLT 4 HEX. HEAD BOLT 4 COVER 1 BRACKET 1 HEX. HEAD BOLT 4 U BOLT SET ............................................. 1 ..........
DCA-150SSVU — FUEL TANK ASSY. FUEL TANK ASSY. PAGE 84 — DCA-150SSVU— OPERATION AND PARTS MANUAL (STD) — REV.
DCA-150SSVU — FUEL TANK ASSY. FUEL TANK ASSY. NO. 1 1-1 2 3 4 5 6 7 8 9 10 11 12 13 13-1 13-2 14 15 16 18 19 20 21 22 PART NO. M3363000902 0605505070 M3363200204 M9310500104 0016908020 0207308000 0222100660 M9200000003 M9200200004 0150000018 0016906020 M1363400104 0605515198 V20430638 V20430640 V20430641 0017110040 0602022567 0602022980 0191401300 0191401000 0191303300 0605515198 0605515100 PART NAME QTY. REMARKS FUEL TANK 1 CAP, FUEL TANK 1 TANK BAND 2 SUPPORTER SHEET 4 HEX. HEAD BOLT 2 HEX.
DCA-150SSVU — ENCLOSURE ASSY. ENCLOSURE ASSY. ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 5 -BLACK 1-ORANGE 6 -CATERPILLAR YELLOW 2-WHITE 3 -SPECTRUM GRAY 7 -CATO GOLD 4 -SUNBELT GREEN 8 -RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 86 — DCA-150SSVU— OPERATION AND PARTS MANUAL (STD) — REV.
DCA-150SSVU — ENCLOSURE ASSY. ENCLOSURE ASSY. NO. 1 2 3 4 4 5 6 6 7 8 8 9 9 9 9 10 10 11 11 12 12 13 13 14 15 16 17 18 18 19 20 20 21 21 22 23 24 24 25 25 26 27 28 29 30 PART NO.
DCA-150SSVU — ENCLOSURE ASSY. (CONT.) ENCLOSURE ASSY. (CONT.) ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 5 -BLACK 1-ORANGE 6 -CATERPILLAR YELLOW 2-WHITE 3 -SPECTRUM GRAY 7 -CATO GOLD 4 -SUNBELT GREEN 8 -RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 88 — DCA-150SSVU— OPERATION AND PARTS MANUAL (STD) — REV.
DCA-150SSVU — ENCLOSURE ASSY. (CONT.) ENCLOSURE ASSY. (CONT.) NO. 30 31 32 33 33 34 34 35 35 36 36 37 37 38 38 39 39 40 40 41 42 43 44 44 45 46 47 47 48 48 49 50 51 52 53 53 PART NO.
DCA-150SSVU — RUBBER SEALS ASSY. RUBBER SEALS ASSY. PAGE 90 — DCA-150SSVU— OPERATION AND PARTS MANUAL (STD) — REV.
DCA-150SSVU — RUBBER SEALS ASSY. RUBBER SEALS ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NO.
Effective: October 1, 2002 PAYMENT TERMS TERMS AND CONDITIONS OF SALE — PARTS 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin.
NOTE PAGE DCA-150SSVU— OPERATION AND PARTS MANUAL (STD)— REV.
PARTS AND OPERATION MANUAL OPERATION AND PARTS MANUAL HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING PARTS DEPARTMENT 800-427-1244 or 310-537-3700 FAX: 800-672-7877 or 310-637-3284 SERVICE DEPARTMENT 800-421-1244 FAX: 310- 537-4259 TECHNICAL ASSISTANCE 800-478-1244 FAX: 310- 631-5032 WARRANTY DEPARTMENT 888-661-4279, or 310-661-4279 FAX: 310- 537-1173 MULTIQUIP INC.. PARTS DEPARTMENT: 18910 WILMINGTON AVE.
