Operation and Parts Manual MODELS Cv1A cv2A/2B CV3A/3B vibrator motor Revision #0 (04/30/13) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
silicosis/respiratory warnings WARNING WARNING SILICOSIS WARNING RESPIRATORY HAZARDS Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis.
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Table of Contents CVS Series Vibrator Motor Silicosis/Respiratory Warnings................................. 2 Table Of Contents..................................................... 4 Parts Ordering Procedures....................................... 5 General Power Tool Safety Warnings.................... 6-7 Noise and Vibration Figures..................................... 8 Safety Information............................................... 9-12 Specifications.................................................
www.multiquip.com Parts Ordering Procedures ordering parts has never been easier! choose from three easy options: order via Internet (dealers only): best deal! Effective: January 1st, 2006 If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip. com. Order parts on-line using Multiquip’s SmartEquip website! ■ View Parts Diagrams ■ Order Parts ■ Print Specification Information To obtain an MQ Account, contact your District Sales Manager for more information.
general power tool safety warnings WARNING Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. 1. Work area safety a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
general power tool safety warnings f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts. g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards. 4. Power tool use and care a) Do not force the power tool.
NOISE AND VIBRATION FIGURES Noise Emissions It is recommended the operator wear hearing protection while operating the power tool. Sound pressure level at the work station: LpA = 82.5 dB (in accordance with EN ISO 11203) Sound pressure level: LWA = 93.5 dB (in accordance with EN ISO 3744) Vibration Emissions Vibration Emissions Value = 1.23 m/s² Uncertainty = 1.5 m/s² The declared vibration total value has been measured in accordance with a standard test method (EN 60745-2-12; 2009 6.2.6.
Safety Information Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others. Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages.
Safety Information geneRal saFetY CautIon neVeR operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations. Avoid wearing jewelry or loose fitting clothes that may snag on the controls or moving parts as this can cause serious injury. neVeR operate this equipment when not feeling well due to fatigue, illness or when under medication.
Safety Information VIbRatoR motoR saFetY dangeR alWaYs wear rubber insulated gloves and boots when holding the flexshaft during operation. The possibility of electrocution exists causing equipment damage and severe bodily harm even death! dangeR If applicable, periodically check insulation resistance as referenced in maintenance section.
Safety Information Before plugging the motor into a power source, alWaYs remove any wrenches or other tools from the motor, shaft, and head that were used for assembly. Use only the gauge wire and length of cord recommended for the motor size. If in doubt, go to the next heavier gauge. (The smaller the gauge number, the heavier the cord.
Specifications Model# Horsepower Weight RPM (No Load) Volts Amps Hertz Table 1. Vibrator Motor Specifications CV1A CV2A CV2B 1 HP (0.746 kW) 2 HP (1.492 kW) 11 lbs (4989.5 g) 12.5 lbs (5669.9 g) 22,000 RPM 115 VAC 115 VAC 230 VAC 10A 15 A 7.5 A 50/60 Hz CV3A CV3B 3 HP (2.238 kW) 13.5 lbs (6123.5 g) 115 VAC 20 A 230 VAC 10 A Table 2. Drive Motors Model# Amps Voltage/Frequency HP (kW) RPM CV1A CV2A CV2B CV3A CV3B 10 15 7.
dimensions H W L Figure 1. Dimensions Model Length Width Height Table 3. Dimensions CV1A CV2A CV2B 13.5 inches (343 mm) 13.5 inches (343 mm) 8.75 inches (222.25 mm) 8.75 inches (222.25 mm) 7.75 inches (196.85 mm) 7.75 inches (196.85 mm) CV3A CV3B 13.5 inches (343 mm) 8.75 inches (222.25 mm) 7.75 inches (196.85 mm) page 14 — CV sERIES vibrator motor • operation and parts manual — rev.
general information Multiquip's CV Series Vibrator Motors are designed to work with flex shafts and vibrator heads for consolidation of fresh concrete to ensure optimum strength and durability. See Table 2 for the required shafts for the different vibrator motor models. These vibrator motors have large vibration-isolated handles to protect the motor and the operator. They have a quickdisconnect knob for easy shaft removal.
general information EXTENSION CORDS NOTICE Vibrator head spacing distance (D) is calculated by multiplying the vibrating head radius (area of influence) by 1.5. When determining which head to choose it is important to access the application; mainly the dimensions of the application. Select the vibrator head based on its radiating radius characteristics. Refer to Table 4. Select the vibrating head that covers the largest possible area without excessive overkill.
SETUP CONNECTIONS attaching Vibrating Head To flex-Shaft When connecting the vibrator motor to flex shaft and heads, use only the combination shown below in Table 6. 1. Locate appropriate coupler and spindle for desired flex-shaft. See Figure 4. Table 6. Shaft Sizes 2. Apply a ring of anaerobic sealant (Loctite™ No. 271) to flexshaft threads as shown in Figure 4. Model Shaft CV1A FSN CV2A CV2B CV3A CV3B FS Head 900HD 1000HD 1400HD 1700HD 2100HD FS 1400HD 1700HD 2100HD 2600HD Max.
SETUP Attaching flexshaft to drive motor installing fsc shaft coupler 1. Pull upward on drive motor quick-disconnect knob. Insert coupler-end of flexshaft into drive motor housing. See Figure 5. The FSC shaft coupler allows for the extension of the FS- Series flexshafts. Maximum extension length shall not exceed 35 ft (10.6 meters). 2. Make sure flexshaft has been seated securely. Release drive motor quick-disconnect knob. This shaft extension coupler is only to be used on FS series shafts.
operation operation Before connecting any of the flexible shafts referenced in this manual, please read all operating instructions relating to the drive motor associated with the flexshaft. Using the wrong drive motor can adversely affect the performance of the flexshaft/vibrating head. Selecting too large a flexshaft/vibrating head combination will overload the motor and cause excessive wear. 6. Slowly lift the head out of the mix using an up and down movement.
maintenance DRIVE MOTOR MAINTENANCE 1. If installed, remove head assembly and shaft coupling. 1. Visually inspect the motor daily before use for defective or missing parts, and have repairs made before use. 2. Remove slotted spring using hammer and punch of appropriate size. 2. Inspect brushes frequently and replace when they become worn to a length of 3/8". See Length A in Figure 8. 3. Once the pin is removed, the quick-disconnect knob, compression spring, and lock pin can easily be removed.
maintenance 9. Use the core to push a cleaning patch through the casing to remove any old grease or foreign matter that may have accumulated inside the casing. NOTICE 15. Apply anaerobic sealant to coupler threads. Insert coupler back into flexshaft. Tighten securely. Wait one hour before using. vibrator head lubrication (300 Hours) DO NOT use solvents to clean casing. Applying solvents to the core or casing may cause grease (lubricant) to breakdown, resulting in damage to the flexshaft. 1.
maintenance Table 7. Vibrator Head Oil Capacity Vibrating HD. Model Oil Capacity. oz. (ml)# 900HD 0.5 (15) 1000HD 0.5 (15) 1400HD 0.5 (15) 1700HD 0.75 (22) 2100HD 1 (30) 2600HD 1.5 (44) vibrator head wear (300 Hours) 2. Replace vibrator head if it is not within minimum wear tolerances as specified in Table 8. Table 8. Vibrator Head Wear Diameter Vibrating HD. Model 900HD Vibrator HD. New Vibrator HD. Min Dia. in. (mm)# Wear Dia. in. (mm) /8 (22.22) 7 /16 (20.62) 13 1000HD 1 /16 (26.
troubleshooting Symptom Motor Does Not Start Rattling Noise From Rear Of Housing Area Rattling Noise From Shaft End Table 9. Troubleshooting (Drive Motor) Possible Problem Solution Verify unit is plugged to proper outlet. Verify extension cords are properly plugged in and are No power to motor? not cut or pinched. Verify power is available at outlet. Check main switch or breaker. Defective ON/OFF switch? Replace switch.
Explanation of Code in Remarks Column The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. NOTICE The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed. sample paRts lIst no. 1 2% 2% 3 4 paRt no. paRt name QtY. RemaRKs 12345 BOLT .....................1 .....
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decals 31D0 CV-3B2 VIBRATOR 230 1 IPX-4 RATING AMPERES: SERIAL NO.: XXX123456 10 50/60 19, 250 3 CLASS 1 TOOL WARNING: TO REDUCE RISK OF INJURY READ INSTRUCTION MANUAL page 26 — CV sERIES vibrator motor • operation and parts manual — rev.
decals NO. PART NO. 1 00100-46 2 00100-44 4 00100-86 6 00100-87 7 00100-88 8 00100-89 9 00100-90 10 PART NAME QTY. REMARKS DECAL, SAFETY................................................1................SAFETY ITEM DECAL, WARNING.............................................1................SAFETY ITEM DECAL, CV1A 2 DECAL, CV2A 2 DECAL, CV2B 2 DECAL, CV3A 2 DECAL, CV3B 2 TAG, SERIAL NUMBER......................................1................CONTACT SALES DEPT.
vibrator motor housing assy. 14 16 15 7 1 4 11 4 17 12 1 6 3 8 1 5 9 4 7 4 8 2 1 18 NOTES: 1 TORQUE TO 30-50 IN.-LBS. (3.39 N-m to 5.65 N-m) page 28 — CV sERIES vibrator motor • operation and parts manual — rev.
vibrator motor housing assy. NO. 1 2 3 4 5 6 7 8 9 11 12 14 15 15 15 15 16 16 16 16 16 17 18 PART NO. 50125-03 50125-07 50125-08 52003-04 52003-10 53701-01 53701-02 57001-04 65001-21 8200-002 8200-003 4060-029 4060-026 4060-027 4060-028 4060-030 4060-031 4060-033 4060-034 4060-035 4060-032 50000-03 CS-1 PART NAME QTY.
vibrator motor assy. 20 11 17 2 11 25 2 26 21 10 1 20 12 15 9 21 14 24 18 19 7 21 22 6 13 16 21 5 13 16 1 4 8 3 NOTES: 1 23 TORQUE TO 50-70 IN.-LBS. (5.65 N-m to 7.91 N-m) 2 TORQUE TO 4-6 IN.-LBS. (.5 N-m to .7 N-m). TO REMOVE SET SCREW, USE A 3/32 ALLEN WRENCH. WHEN REPLACING SET SCREW, ADD 2-3 DROPS OF #680 LOCTITE (GREEN) IN SET SCREW HOLE. page 30 — CV sERIES vibrator motor • operation and parts manual — rev.
vibrator motor assy. NO. 1 1 1 1 1 2 3 3 3 3 3 4 5 5 5 6 7 8 9 9 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 PART NO. 3061-013 3061-014 3063-014 3061-015 3063-015 52003-12 1000-101 1000-102 1000-103 1000-104 1000-105 6100-003 8100-034 8100-033 8100-032 7200-001 7200-002 7200-004 8001-045 8001-044 8001-047 8001-043 8001-046 8005-055 43000-03 50125-04 52003-05 53002-09 55005-03 53001-14 53001-15 56000-06 55008-03 57001-06 59001-11 59999-08 90004-03 7200-039 57000-15 53051-01 PART NAME QTY.
Terms and Conditions of Sale — Parts paYment teRms 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products. a. speCIal eXpedItIng seRVICe Terms of payment for parts are net 30 days.
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Operation and Parts Manual HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING United StateS Multiquip Corporate Office 18910 Wilmington Ave. Carson, CA 90746 Contact: mq@multiquip.com MQ Parts Department Tel.
