OPERATION AND PARTS MANUAL CV-SERIES VIBRATOR MOTOR MODEL CV-1 MODEL CV-2 MODEL CV-2E MODEL CV-3 MODEL CV-3E Revision #1 (06/13/07) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
CV-SERIES — PROPOSITION 65 WARNING Engine exhaust and some of its constituents, and some dust created by power sanding, sawing, grinding, drillingandotherconstructionactivities contains chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Some examples of these chemicals are: Leadfromlead-basedpaints. Crystallinesilicafrombricks. Cementandothermasonryproducts. Arsenicandchromiumfromchemically treatedlumber.
CV-SERIES — SILICOSIS/ RESPIRATORY WARNINGS WARNING WARNING SILICOSIS WARNING RESPIRATORY HAZARDS Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis.
CV-SERIES — TABLE OF CONTENTS MQ MULTIQUIP — CV-SERIES VIBRATOR MOTOR Proposition 65 Warning ............................................. 2 Silicosis/Respiratory Warnings .................................. 3 Table of Contents ...................................................... 4 Parts Ordering Procedures ....................................... 5 Safety Message Alert Symbols ................................. 6 Rules For Safe Operation ...................................... 7-9 Specifications ............
www.multiquip.com Effective: January 1st, 2006 PARTS ORDERING PROCEDURES Ordering parts has never been easier! Choose from three easy options: Best Deal! Order via Internet (Dealers Only): If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip.com. Order parts on-line using Multiquip’s SmartEquip website! ■ View Parts Diagrams ■ Order Parts ■ Print Specification Information To obtain an MQ Account, contact your District Sales Manager for more information.
CV-SERIES — SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! Safety precautions should be followed at all times when operating this equipment. Failure to read, understand and comply with the Safety Messages and Operating Instructions could result in injury to yourself and others. This Operation Manual has been developed to provide instructions for the safe and efficient operation of the CV Series Vibrator Motor.
CV-SERIES — RULES FOR SAFE OPERATION RULES FOR SAFE OPERATION WARNING Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only. The following safety guidelines should always be used when operating the CV-SERIES Vibrator Motor.
CV-SERIES — RULES FOR SAFE OPERATION ■ Before plugging the motor into a power source, ALWAYS remove any wrenches or other tools from the motor, shaft, and head that were used for assembly. ■ Be sure switch is in the "OFF" position before plugging the motor into a power source. VIBRATOR MOTOR ELECTRICAL SAFETY RULES WARNING When using electric tools, basic safety precautions MUST be followed to reduce the risk of fire and electric shock. ■ DO NOT carry plugged-in motor with finger on the switch.
CV-SERIES — RULES FOR SAFE OPERATION ■ Use only extension cords that are intended for outdoor use and so marked. WARNING ALWAYS use a grounded 3-wire extension cord that has a 3-prong grounding plug, and a 3-pole receptacle that accepts the plug on the concrete vibrator motor. DO NOT REMOVE THE GROUNDING PIN FROM THE PLUG! ■ Use only the gauge wire and length of cord recommended for the motor size. If in doubt, go to the next heavier gauge. (The smaller the gauge number, the heavier the cord.
CV-SERIES— SPECIFICATIONS (VIBRATOR MOTOR) Figure 2. Dimensions TABLE 2. SPECIFICATIONS Model CV-1 CV-2/CV-2E CV-3/CV-3E Horsepower 1HP (0.746 kW) 2HP (1.492 kW) 3HP (2.238 kW) Length 13.5" (343mm) 13.5" (343mm) 13.5" (343mm) Width 8.75" (222.25mm) 8.75" (222.25mm) 8.75" (222.25mm) Height 7.75" (196.85mm) 7.75" (196.85mm) 7.75" (196.85mm) Weight 11 LBS. (4989.5g) 12.5 LBS. (5669.9g) 13.5 LBS. (6123.
CV-SERIES — OPERATION AND SAFETY DECALS Machine Safety Decals The CV-SERIES VIBRATOR MOTOR is equipped with a number of operation and safety decals. These decals are provided for operator safety and maintenance information. Should any of these decals become unreadable, replacements can be obtained from your dealer. 00100-57LUL 00100-59LUL 00100-62LUL 00100-61LUL 00100-63LUL NC. CONTACT SERVICE DEPARTMENT P/N 00100-46 P/N 36676 P/N 00100-44 Figure 3.
CV-SERIES — PREPARATION AND OPERATION WARNING Before using your Vibrator Motor, read and fully understand all of the safety and operating instructions not only for the motor, but also for the flexible shafting and the head that will be used with the motor. MAKE CERTAIN the motor is disconnected from the power source and the switch is in the "OFF" position. 1. The vibrator motor, flexible shafting, and heads are shipped from the factory ready to use. Connect per instruction bulletins. 2.
CV-SERIES — OPERATION CV-Series Vibrator Motor Familiarization This VIBRATOR MOTOR is designed for the compaction of concrete by removal of air pockets and voids. The action of vibration is to set the particles in the fresh concrete in motion, thereby reducing the friction between the particles and giving the mixture the mobile quality of a thick fluid so gravity and the displacement of entrapped air will cause it to settle easily into place.
CV-SERIES — MAINTENANCE MAINTENANCE Bronze Wear Bushing Replacement Refer to Figure 7 and the following steps for removal and replacement of the bronze wear bushing. CAUTION Before performing any maintenance on this unit, ALWAYS MAKE CERTAIN that the switch is in the "OFF" position and the power cord is disconnected from the power source. This is a universal motor and it will run at approximately its rated speed if the motor and its attached equipment are properly operated and maintained. 1.
CV-SERIES — MAINTENANCE 4. Using channel lock style pliers with soft jaws, unscrew the spring housing (item 3). Heat may need to be applied to break down the old threadlock to prevent damage to the threads on the spring housing. 9 5. After the spring housing is removed, use a 3-jaw bearing puller to remove the bronze wear bushing, (item 7). 8 6. To install a new bronze wear bushing, first align the hole in the new bushing with the spring housing hole.
CV-SERIES — MAINTENANCE 7. Slide the Output Endbell (item 7) down onto the Armature/ Bearing Assembly (item 5) so the bearing engages the bearing pocket of the endbell and insulators seat properly on the Field. 8. Install the lockwashers and long screws through both endbells as shown and torque to 50-70 in. lbs. (5.65 N-m to 7.91 N-m). 9. Place the motor assembly into the plastic housing half that has the threaded inserts.
CV-SERIES— TROUBLESHOOTING TABLE 5. TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM No power to motor. Verify unit is plugged in to proper outlet. Verify extension cords are properly plugged in and are not cut or pinched. Verify power is available at outlet. (check main switch or breaker.) Burnt out switch (rare). One or more internal connections open. Replace or complete connections as needed. Pinched wire. Use screw driver to adjust wires. MAKE CERTAIN not to damage the insulation on the wires.
CV-SERIES — VIBRATOR MOTOR HOUSING ASSY. VIBRATOR MOTOR HOUSING ASSY. PAGE 18 — STR 31V CV-SERIES • VIBRATOR MOTOR — PARTS AND OPERATION MANUAL — REV.
CV-SERIES — VIBRATOR MOTOR HOUSING ASSY. VIBRATOR MOTOR HOUSING ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14A 14B 14C 15 15 15 15 15 16 17 18 19 PART NO. 50125-03 50125-07 50125-08 52003-04 52003-10 53701-01 53701-02 57001-04 65001-21 00100-46 8200-002 8200-003 00100-44 8006-010 8006-011 8006-012 00100-57LUL 00100-59LUL 00100-61LUL 00100-62LUL 00100-63LUL 50000-03 CS-1 7196K34 PART NAME QTY.
CV-SERIES — VIBRATOR MOTOR ASSY. VIBRATOR MOTOR ASSY. PAGE 20 — STR 31V CV-SERIES • VIBRATOR MOTOR — PARTS AND OPERATION MANUAL — REV.
CV-SERIES — VIBRATOR MOTOR ASSY. VIBRATOR MOTOR ASSY. NO. 1 1 1 1 1 2 3 3 3 3 3 4 5 5 5 6 7 8 8 9 9 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23 24 25 26 PART NO.
TERMS AND CONDITIONS OF SALE — PARTS Effective: February 22, 2006 PAYMENT TERMS 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: Terms of payment for parts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin.
CV-SERIES — NOTES CV-SERIES • VIBRATOR MOTOR — PARTS AND OPERATION MANUAL — REV.
OPERATION AND PARTS MANUAL HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave. Tel. (800) 421-1244 Carson, CA 90746 Fax (800) 537-3927 Contact: mq@multiquip.com Mayco Parts 800-306-2926 Fax: 800-672-7877 310-537-3700 Fax: 310-637-3284 Service Department 800-421-1244 Fax: 310-537-4259 310-537-3700 MQ Parts Department 800-427-1244 310-537-3700 MEXICO UNITED KINGDOM MQ Cipsa Carr. Fed. Mexico-Puebla KM 126.
