User guide

PAGE 22 — AP6/AP8 SERIES TRASH PUMPS • OPERATION AND PARTS MANUAL — REV. #0 (06/11/14)
ENGINE COMPONENTS (AP6)
Figure 7. JD 4024TF Basic Engine Components
Figure 7 illustrates the location of the basic components
for the John Deere Model 4024TF air cooled diesel engine.
See Table 2 for engine specifications. The function of each
component is described below:
1. Crankcase Drain Plug – Remove this plug to
drain engine oil from the crankcase. Replace
with recommended engine oil as specified in the
maintenance section of this manual.
2. In-Line Fuel Filter – Replace or clean fuel filter as
specified in the maintenance section of this manual.
3. Primary Fuel Filter – Replace or clean the fuel filter
as specified in the maintenance section of this manual.
4. Oil Filler Port Cap – Remove this cap to add engine
oil to the crankcase. Fill with recommended type oil as
specified in the maintenance section of this manual.
5. Turbocharger Pushes the fuel and air mixture into
the engine at a high pressure to increase power.
6. Drive Belt – ALWAYS make sure that drive belt is
properly tensioned. A loose or defective drive belt can
adversely affect the performance of the pump.
7. Radiator Only fill with recommended coolant.
Reference maintenance section in this manual for
correct type of coolant.
8. Alternator Provides power to the electrical system.
Replace with only manufactures recommended type
alternator.
9. Air Cleaner – Prevents dirt and other debris
from entering the fuel system. Replace with only
manufactures recommended type air cleaner.
10. Muffler Rain Cap Always make sure rain cap is
in place (closed) when engine is not in use. This will
prevent water and dirt from entering the engine.
11. Muffler/Guard DO NOT touch the muffler when
engine is running. The muffler can become extremely
hot, causing severe burns. NEVER run the pump with
the muffler guard removed.
12. Starter Motor/Solenoid NEVER allow water or
any foreign debris to come in contact with the starter
motor/solenoid.
13. Oil Filler Port/Dipstick – Remove this dipstick to
determine if engine oil is low. Maintain oil level at the
"H "marking on the dipstick. NEVER run engine with
low oil.
14. Oil Filter – Replace oil filter as recommended in the
maintenance section of this manual.
15. Cooling Fan Blades – Make sure that the blades of
the cooling fan are not bent or broken. A damaged fan
blade can cause the engine to run hot and overheat.
1
5
4
6
9
3
8
2
7
10
11
12
13
14
15