Operating instructions
4.14 Stopping the engine from LOP 100
4.15 Stopping the engine at the BlueLine
automation system (control stand) 101
4.16 Emergency stop from LOP 102
4.17 Engine emergency stop at BlueLine
automation system (control stand) 103
4.18 After stopping the engine 104
4.19 Fuel treatment system – Shutdown 105
4.20 Plant – Cleaning 106
5 Maintenance
5.1 Maintenance task reference table [QL1] 107
6 Troubleshooting
6.1 Troubleshooting 108
6.2 LOP fault messages 111
7 Task Description
7.1 Engine 112
7.1.1 Engine – Barring manually 112
7.1.2 Engine – Barring with starting system 113
7.2 Cylinder Liner 114
7.2.1 Cylinder liner – Endoscopic examination 114
7.2.2 Cylinder liner – Instructions and comments on
endoscopic and visual examination 116
7.3 Crankcase Breather 118
7.3.1 Crankcase breather – Oil separator check 118
7.3.2 Crankcase breather – Oil separator
replacement, diaphragm check and
replacement 119
7.4 Valve Drive 121
7.4.1 Valve gear - Lubrication 121
7.4.2 Valve clearance – Check and adjustment 122
7.4.3 Cylinder head cover – Removal and
installation 127
7.5 Injection Pump / HP Pump 128
7.5.1 HP pump – Relief bore check 128
7.6 Injection Valve / Injector 129
7.6.1 Injector – Replacement 129
7.6.2 Injector – Removal and installation 130
7.7 Fuel System 135
7.7.1 Fuel system – Venting and filling 135
7.8 Fuel Filter 137
7.8.1 Fuel filter – Replacement 137
7.8.2 Fuel prefilter – Draining 139
7.8.3 Fuel prefilter ‒ Flushing 140
7.8.4 Fuel prefilter – Differential pressure gauge
check and adjustment 142
7.8.5 Fuel prefilter – Filter element replacement 143
7.9 Exhaust Turbocharger 145
7.9.1 Compressor wheel – Cleaning 145
7.10 Charge-Air Cooling 147
7.10.1 Intercooler – Checking condensate drain line
for coolant discharge and obstruction 147
7.11 Air Filter 148
7.11.1 Air filter – Replacement 148
7.11.2 Air filter – Removal and installation 149
7.12 Starting Equipment 150
7.12.1 Starter – Condition check 150
7.12.2 Air starter – Manual operation 151
7.13 Air Intake 152
7.13.1 Contamination indicator – Signal ring position
check 152
7.13.2 Air flap – Check for ease of movement 153
7.13.3 Air pipework from air filter to ETC – Check 154
7.14 Lube Oil System, Lube Oil Circuit 155
7.14.1 Engine oil level – Check 155
7.14.2 Engine oil – Change 156
7.14.3 Engine oil – Sample extraction and analysis 158
7.15 Oil Filtration / Cooling 159
7.15.1 Engine oil filter – Replacement 159
7.15.2 Centrifugal oil filter – Cleaning and filter
sleeve replacement 161
7.16 Coolant Circuit, General, High-
Temperature Circuit 163
7.16.1 Venting points 163
7.16.2 Engine coolant – Level check 164
7.16.3 Engine coolant – Change 165
7.16.4 Engine coolant – Draining 166
7.16.5 Engine coolant – Filling 167
7.16.6 Engine coolant pump – Relief bore check 170
7.16.7 Engine coolant – Sample extraction and
analysis 171
7.17 Raw Water Pump with Connections 172
7.17.1 Raw water pump – Relief bore check 172
7.18 Battery-Charging Generator 173
7.18.1 Battery-charging generator drive – Coupling
condition check 173
7.19 Engine Mounting / Support 174
7.19.1 Engine mounts – Checking securing screws
for firm seating 174
7.19.2 Engine mounts – Resilient element check 175
4 | Table of Contents | M015412/03E 2012-02
DCL-ID: 0000016671 - 001