Operating instructions

Table of Contents
1 Safety
1.1 General conditions 6
1.2 Personnel and organizational requirements 7
1.3 Transport 8
1.4 Safety regulations for startup and operation 9
1.5 Explosion hazard when removing
inspection port cover on engine 10
1.6 Safety regulations for maintenance and
repair work 11
1.7 Auxiliary materials, fire prevention and
environmental protection 14
1.8 Conventions for safety instructions in the
text 17
2 General Information
2.1 Engine side and cylinder designations 18
2.2 Product description 19
2.3 Engine – Overview 26
2.4 Engine – Overview 27
3 Technical Data
3.1 8V 4000 M70 engine data: IMO, separate
heat exchanger, copper-based alloy
intercooler 29
3.2 8V 4000 M70 engine data: engine-mounted
heat exchanger, IMO 32
3.3 12V 4000 M70 engine data: IMO -20%,
separate heat exchanger, copper-based
alloy intercooler 35
3.4 12V 4000 M70 engine data: IMO -20%,
engine-mounted heat exchanger, copper-
based alloy intercooler 38
3.5 12V 4000 M70 engine data: engine-
mounted heat exchanger, EPA stage 2 41
3.6 12V 4000 M70 engine data: separate heat
exchanger, EPA stage 2 44
3.7 16V 4000 M70 engine data: IMO, separate
heat exchanger, copper-based alloy
intercooler 47
3.8 16V 4000 M70 engine data: IMO, engine-
mounted heat exchanger, copper-based
alloy intercooler 50
3.9 16V 4000 M70 engine data: IMO -20%,
separate heat exchanger, copper-based
alloy intercooler 53
3.10 16V 4000 M70 engine data: IMO -20%,
engine-mounted heat exchanger, copper-
based alloy intercooler 56
3.11 16V 4000 M70 engine data: engine-
mounted heat exchanger, EPA stage 2 59
3.12 16V 4000 M70 engine data: separate heat
exchanger, EPA stage 2 62
3.13 12V 4000 M71 engine data: IMO, separate
heat exchanger, copper-based alloy
intercooler 65
3.14 12V 4000 M71 engine data: IMO, engine-
mounted heat exchanger, copper-based
alloy intercooler 68
3.15 12V 4000 M71 engine data: IMO, separate
heat exchanger, copper-based alloy
intercooler, intake air temperature 45° 71
3.16 16V 4000 M71 engine data: IMO, separate
heat exchanger, copper-based alloy
intercooler 74
3.17 16V 4000 M71 engine data: IMO, engine-
mounted heat exchanger, copper-based
alloy intercooler 77
3.18 16V 4000 M71 engine data: IMO, separate
heat exchanger, copper-based alloy
intercooler, intake air temperature 45° 80
3.19 Firing order 83
3.20 Engine – Main dimensions 84
4 Operation
4.1 LOP – Controls 85
4.2 Engine – Preparations for putting into
operation after extended out-of-service
periods (>3 months) 87
4.3 Putting the engine into operation after
scheduled out-of-service-period 88
4.4 Tasks after extended out-of-service periods
(>3 weeks) 89
4.5 Checks prior to start-up 90
4.6 Fuel treatment system – Putting into
operation 91
4.7 Starting the engine from LOP 93
4.8 Starting the engine at the BlueLine
automation system (control stand) 94
4.9 Fuel treatment system – Switching on 95
4.10 Operational checks 96
4.11 Clutch – Engaging from LOP 97
4.12 Clutch – Disengaging from LOP 98
4.13 Waterjet – Flushing from LOP (optional) 99
M015412/03E 2012-02 | Table of Contents | 3
DCL-ID: 0000016671 - 001