m be certain. Model 409.
Copyright information Trademark information © 1997, 2000, 2001, 2004, 2008 MTS Systems Corporation. All rights reserved. MTS is a registered trademark of MTS Systems Corporation within the United States. This trademark may be protected in other countries. Eurotherm is a registered trademark of Eurotherm Controls Ltd.
Contents EC Declaration of Conformity 5 Manufacturer/Importer: 6 Technical Support 7 How to Get Technical Support Before You Contact MTS 7 7 If You Contact MTS by Phone 8 Problem Submittal Form in MTS Manuals 9 Preface 11 Before You Begin Conventions 11 12 Documentation Conventions 12 Introduction 15 Model 409.83 Temperature Controller Functional Description Model 409.
Operation 27 Model 409.83 Temperature Controller Powerup 27 Model 409.83 Temperature Controller Controls and Indicators Temperature Setpoints Parameter Settings About Alarms Process Alarms 29 30 31 31 Diagnostic Alarms Access Levels 28 32 32 Selecting an Access Level 33 Maintenance 35 Controller Settings 37 4 Model 409.
EC Declaration of Conformity Description of Model Manufacturer European agent Test Standards MTS Model 409.83 Multizone Temperature Controller and 653.01, 02, 03, 04 Furnaces.
Manufacturer/Importer: EN 55011 Specification for limits and methods of measurement of radio disturbance characteristics of industrial, scientific and medical (ISM) radio frequency equipment (1991). Group 1, class A (non-domestic where RF is NOT used in the treatment of material).
How to Get Technical Support Technical Support How to Get Technical Support Start with your manuals The manuals supplied by MTS provide most of the information you need to use and maintain your equipment. If your equipment includes MTS software, look for online help and README files that contain additional product information. If you cannot find answers to your technical questions from these sources, you can use the internet, e-mail, telephone, or fax to contact MTS for assistance.
If You Contact MTS by Phone Know information from prior technical assistance Identify the problem Know relevant computer information Know relevant software information If you have contacted MTS about this problem before, we can recall your file.
Problem Submittal Form in MTS Manuals If you are calling about an issue that has already been assigned a notification number, please provide that number. You will be assigned a unique notification number about any new issue.
Problem Submittal Form in MTS Manuals 10 Technical Support Model 409.
Before You Begin Preface Before You Begin Safety first! Before you attempt to use your MTS product or system, read and understand the Safety manual and any other safety information provided with your system. Improper installation, operation, or maintenance of MTS equipment in your test facility can result in hazardous conditions that can cause severe personal injury or death and damage to your equipment and specimen.
Conventions Conventions Documentation Conventions The following paragraphs describe some of the conventions that are used in your MTS manuals. Hazard conventions As necessary, hazard notices may be embedded in this manual. These notices contain safety information that is specific to the task to be performed. Hazard notices immediately precede the step or procedure that may lead to an associated hazard. Read all hazard notices carefully and follow the directions that are given.
Documentation Conventions Hypertext links The electronic document has many hypertext links displayed in a blue font. All blue words in the body text, along with all contents entries and index page numbers, are hypertext links. When you click a hypertext link, the application jumps to the corresponding topic. Model 409.
Documentation Conventions 14 Preface Model 409.
Model 409.83 Temperature Controller Functional Introduction The MTS Model 409.83 Temperature Controller is a microprocessor-based controller for use with MTS Model 652 and 653 High-Temperature Furnaces. It may be mounted on a table top or on a load unit. Eurotherm Model 2216 Temperature Control Modules Model 409.83 Temperature Controller Inappropriate use Before you attempt to use the Model 409.83 High Temperature Controller, read and understand this manual.
Model 409.83 Temperature Controller Specifications interlock when the heater elements are enabled. If undesirable conditions arise, power to the heater elements is cut off automatically. The following figure illustrates a block diagram of the Model 409.83 Temperature Controller and a high-temperature furnace. A temperature setpoint is selected for each furnace heat zone. The setpoint is compared to the temperature measurement provided by a thermocouple inside in the furnace.
Model 409.83 Temperature Controller Specifications Parameter Line Current Specification* 100–120 V 220–240 V 1 zone 8A 4A 2 zone 16 A 8A 3 zone N/A 12 A Cable length, AC line cord Approximately 2.4 m (8 ft.) Cable length, Control to Furnace Maximum 3.96 m (13 ft.) Operating Temperature, Furnace 100°C to 1400°C (212°F–2552°F) Number of Zones 1, 2, or 3 Thermocouple Type R * Specifications are subject to change without notice.
Model 409.83 Temperature Controller Specifications 18 Introduction Model 409.
Hazard Placard Placement Safety Information Hazard Placard Placement Hazard placards contain specific safety information and are affixed directly to the system so they are plainly visible. Each placard describes a system-related hazard. When possible, international symbols (icons) are used to graphically indicate the type of hazard and the placard label indicates its severity.
Hazard Placard Placement 20 Safety Information Model 409.
Installation This chapter provides installation information for the Model 409.83 Temperature Controller. CAUTION Do not use this controller with incompatible furnaces. The temperature controller is programmed for use with the Model 652 or 653 High Temperature Furnaces. The heating elements of older furnaces could be damaged if used with this temperature controller. Note Mounting considerations The 409.83 is a class 1 LED product as defined by the CE low voltage directive. The Model 409.
Model 409 High Temperature Controller Connections Model 409 High Temperature Controller Connections All input/output signals that interface the temperature controller and other system components are available on the bottom panel. This section provides information on all input/output signals of the temperature controller. Model 409.
Model 409 High Temperature Controller Connections J4, J5 heating element outputs Socket-style connectors J4 and J5 transfer the heater control signal (line voltage) from the temperature controller to the furnace heater elements. The cables connected to J4 and J5 are interchangeable.
Model 409.83 Temperature Controller Configuration Model 409.83 Temperature Controller Configuration Through the configuration level you can set up the fundamental characteristics of the controller. These include: Selecting an access level • The type of control • The input type and range • The alarm functions • The output functions • The communications configuration • Calibration • Passwords 1. Access the configuration level.
Model 409.83 Temperature Controller Calibration Model 409.83 Temperature Controller Calibration The basic calibration of the controller is highly stable and set for life. User calibration allows you to offset the permanent factory calibration to either: • Calibrate the controller to your reference standards. • Match the calibration of the controller to that of a particular transducer or sensor input.
Model 409.83 Temperature Controller Calibration 26 Installation Model 409.
Model 409.83 Temperature Controller Powerup Operation This chapter provides operational procedures and a functional description of the Model 409.83 Temperature Controller front panel and indicators. WARNING The protection provided by this equipment can be impaired if this furnace is not used in its intended manner. Do not operate the furnace in a manner contrary to its intended use. Model 409.
Model 409.83 Temperature Controller Controls and Model 409.83 Temperature Controller Controls and Indicators The following figure illustrates the lower part of the Model 409.83 Temperature Controller front panel. . Top of controller EUROTHERM 1 OP1 2 OP2 3 SP2 4 REM 2216 11 10 RUN 5 MAN 9 7 6 Disable 8 Enable Alarm 14 12 13 Front Panel Layout Note There are two control modules on a two-zone and three control modules on a three-zone temperature controller.
Temperature Setpoints Controls and Indicators (Continued) CALLOUT CONTROL OR INDICATOR NAME DESCRIPTION 3 SP2 Setpoint 2 When lit, this indicates that setpoint 2 has been selected. 4 REM Remote Setpoint When lit, this indicates that the PDSIO remote setpoint input has been selected. 5 MAN Manual Mode When lit, it indicates that manual mode has been selected. 6 Page Button Press to select a new list of parameters. 7 Scroll Button Press to select a new parameter in a list.
Parameter Settings Two seconds after releasing either button, the display blinks to show the control module has accepted the new value. 2. Repeat step 1 for each control module. You can return to the Home display by pressing the scroll and page buttons simultaneously. Alternatively, you will always be returned to the Home display if no button is pressed for 45 seconds. 3. Press the Enable Heater Elements switch. This will bring the furnace up to temperature.
About Alarms Lists always show LiSt in the lower readout. 2. From the list header display, press the scroll button to select the required parameter. The parameter name displays in the upper readout and its value in the lower. 3. From the parameter display, press the up or down arrow (to increase or decrease the current value). Two seconds after releasing either button, the display blinks to show the control module has accepted the new value. 4. Repeat Steps 1–3 for each parameter in each control module.
Diagnostic Alarms * Refer to the Eurotherm Model 2216 Temperature Controller manual shipped with this manual for information on how to correct alarm conditions. † In place of the dash, the first character will indicate the alarm number. Diagnostic Alarms Diagnostic alarms indicate that a fault exists in either the controller or other connected devices. Diagnostic Alarms * ALARM DISPLAY DESCRIPTION EE.Er Electrically Erasable Memory Error S.br Sensor Break L.br Loop Break Ld.F Load Failure SSr.
Selecting an Access Level • • Allows viewing and editing of parameters defined in the Edit level. Full Level • • Allows viewing and editing of all parameters. Edit Level • • Allows you to set which parameters are accessible in the Operator level. Configuration Level • Allows you to set up the fundamental characteristics of the controller. Full, Edit, and Configuration levels are password-protected to prevent unauthorized access. Selecting an Access Level To select an access level: 1.
Selecting an Access Level 3. Once the parameter has been selected, use the up and down arrows to set the parameter availability in Operator level.
Maintenance Cleaning Keep the exterior of the temperature controller free from dust and other debris. Should the controller require cleaning, keep the following points in mind: CAUTION Do not clean the controller exterior with harsh detergents. Use only a soft cloth to clean the exterior of the controller. If a cleaning agent is needed, use only mild detergent with water. Harsh detergents can damage the temperature controller finish and electronics.
Maintenance Model 409.
Controller Settings Model 409.
Controller Settings Model 409.
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