Service Manifold Manual
Table Of Contents
- Technical Support
- Preface
- Introduction
- About the Hydraulic Service Manifold (HSM)
- 293.32 HSM Component Identification
- HSM Fluid Flow
- HSM Filtering
- HSM Pressure Control
- About HSM Pilot Pressure
- HSM Accumulators
- HSM Slow Turn-On
- HSM Rapid Pressure Reduction
- Model 239.32 HSM Hydraulic Schematic
- Model 293.32 HSM Dimensions
- Model 293.32 HSM Specifications
- Safety
- General Safety Practices: Hydraulic Power Units and Hydraulic Service Manifolds
- Hazard Placard Placement
- Read all manuals
- Locate and read hazard placards/labels
- Specimen Temperature Changes
- Know facility safe procedures
- Know controls
- Have first aid available
- Know potential crush and pinch points
- Be aware of component movement with hydraulics off
- Know electrical hazards
- Keep bystanders safely away
- Wear proper clothing
- Remove flammable fluids
- Check bolt ratings and torques
- Practice good housekeeping
- Protect hoses and cables
- Provide proper hydraulic fluid filtration
- Protect accumulators from moving objects
- Do not exceed the Maximum Supply Pressure
- Do not disable safety devices
- Use appropriately sized fuses
- Provide adequate lighting
- Provide means to access out-of-reach components
- Wear appropriate personal protection
- Handle chemicals safely
- Know system interlocks
- Know system limits
- Do not disturb sensors
- Ensure secure cables
- Stay alert
- Contain small leaks
- Stay clear of moving equipment/avoid crush points
- Know the causes of unexpected actuator motions
- Do not use RF transmitters
- Know compressed gas hazards
- General Safety Practices: Hydraulic Power Units and Hydraulic Service Manifolds
- Installation
- Operation
- Maintenance

12. Stand the container in the ultrasonic unit tank and submerge the element in the container for at least
five minutes. Allow additional time if the element is exceptionally dirty.
13. Remove the element from the container. Apply compressed air to the element to remove fluid and dirt.
14. Empty, rinse, and refill the container with cleaning solution.
15. Repeat Step 12 and Step 13. Inspect the element. If contamination is still present, repeat Steps 12
through 14 until it is clean, or discard the element and replace it. If replaced, proceed to Step 17.
16. Empty the container. Rinse and fill it with rinsing solution. Repeat Step 12 and Step 13.
17. Replace the filter bowl seal. Install the element on the manifold. Ensure that the filter bowl seal is seated
in its channel.
18. Screw the filter bowl into place until it is seated. Tighten it to 135.6 N•m (100 lb•ft).
19. Empty the drain pan. Replace the cap on the drain port fitting.
20. Replace the vent plug. Tighten it to 47.5 N•m (35 lb•ft).
21. Test the system after you have finished:
a) Apply low pressure and check the filter bowl and drain port for leaks.
b) Switch to high pressure and check the filter bowl, vent plug, and drain port for leaks.
c) To tighten components, remove pressure.
d) Repeat pressure checks until leakage is stopped.
Model 293.32 HSM Pilot Filter Replacement
Replace the filter element if the indicator shows dirty. If fluid is cold when you start the pump, the pilot
pressure indicator may show dirty. Let the fluid warm up, watch the indicator, and replace the filter element
if it shows dirty again.
Fluid filtration is provided by a 3 µ (absolute) pilot pressure filter. The replacement filter kit is MTS part
number 052-957-701. The kit includes a 3 µ (absolute) pilot pressure filter, an o-ring filter bowl seal, and
a back-up retainer ring. The MTS part number for the filter element only is 010-088-309.
Warning:
Pilot pressure is always present as long as pressure is available from the HPU. With the HPU
off, residual pressure can still exist in hydraulic systems.
Opening a hydraulic line or component that contains pilot or residual pressure can cause
sudden, unexpected pressure release resulting in injury to personnel or damage to equipment.
Before you compromise a hydraulic line or component, make sure that the HPU is turned off
and the residual pressure is zero. To bleed a circuit to zero requires that you bleed the circuit
at the accumulator valve or wait a minimum of twenty minutes after the HPU has been turned
off.
1. Turn off the HPU or remove hydraulic pressure from the hydraulic input of the HSM.
2. Place a drain pan under the filter drain port and remove the cap from the port. Allow the fluid to drain
for five minutes.
3. Manually turn the filter bowl counterclockwise (when viewed from above) to remove it.
4. Remove the filter element and discard it.
48 | Model 293.32 Hydraulic Service Manifold
Maintenance