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Contents Technical Support 5 How to Get Technical Support Before You Contact MTS 5 5 If You Contact MTS by Phone 7 Problem Submittal Form in MTS Manuals 8 Preface 9 Before You Begin Conventions 9 10 Documentation Conventions 10 Introduction 13 Component Identification 14 Component Descriptions Dimensions and Weights Specifications 15 16 21 Safety Information 23 General Safety Practices 23 Hazard Placard Placement 26 Installation 29 Lifting and Moving the ISM Connect Hydraulics Connect
Isolation Service Manifold
Technical Support How to Get Technical Support Start with your manuals The manuals supplied by MTS provide most of the information you need to use and maintain your equipment. If your equipment includes software, look for online help and README files that contain additional product information. If you cannot find answers to your technical questions from these sources, you can use the Internet, e-mail, telephone, or fax to contact MTS for assistance. Technical support methods www.mts.
Know information from prior technical assistance Identify the problem Know relevant computer information Know relevant software information 6 Technical Support If you have contacted MTS about this problem before, we can recall your file based on the: • MTS notification number • Name of the person who helped you Describe the problem and know the answers to the following questions: • How long and how often has the problem occurred? • Can you reproduce the problem? • Were any hardware or softwar
If You Contact MTS by Phone A Call Center agent registers your call before connecting you with a technical support specialist. The agent asks you for your: • Site number • Name • Company name • Company address • Phone number where you can be reached If your issue has a notification number, please provide that number. A new issue will be assigned a unique notification number.
Problem Submittal Form in MTS Manuals Use the Problem Submittal Form to communicate problems with your software, hardware, manuals, or service that are not resolved to your satisfaction through the technical support process. The form includes check boxes that allow you to indicate the urgency of your problem and your expectation of an acceptable response time. We guarantee a timely response—your feedback is important to us.
Preface Before You Begin Safety first! Other MTS manuals Before you use your MTS product or system, read and understand the Safety manual and any other safety information provided with your system. Improper installation, operation, or maintenance can result in hazardous conditions that can cause severe personal injury or death, or damage to your equipment and specimen. Again, read and understand the safety information provided with your system before you continue.
Conventions Conventions Documentation Conventions The following paragraphs describe some of the conventions that are used in your MTS manuals. Hazard conventions Hazard notices may be embedded in this manual. These notices contain safety information that is specific to the activity to be performed. Hazard notices immediately precede the step or procedure that may lead to an associated hazard. Read all hazard notices carefully and follow all directions and recommendations.
Conventions Hypertext links Isolation Service Manifold The electronic document has many hypertext links displayed in a blue font. All blue words in the body text, along with all contents entries and index page numbers, are hypertext links. When you click a hypertext link, the application jumps to the corresponding topic.
Conventions 12 Preface Isolation Service Manifold
Introduction The Isolation Service Manifold (ISM) is a device to be placed in between hydraulic power supply and hydraulic service manifold that: • Provides hydraulic power isolation downstream of the device, • Provides protection from system over-pressurization, • Provides system pressure discharge, and • Provides a means to drain the system for maintenance.
Component Identification Component Identification Refer to the following table for information on the components shown below. The model shown in the illustration is the ISM04-210. All other models will have similar components.
Component Identification Component Descriptions Callout Description 1 Lift points. 2 Hinged panel. Allows access to internal components for maintenance. 3 Pressure gages. 4 Pilot pressure valve. Provides control pressure to relief valve, item 17. 5 Relief valve with LED. When de-energized, this valve acts as a dump valve to dump trapped pressure from the system side of the isolation valve. 6 Spring loaded hand valve. Dumps pressure to return. 7 Spring loaded hand valve.
Dimensions and Weights Dimensions and Weights ISM02-210 Approximate weight is 56.
Dimensions and Weights ISM02-280 Approximate weight is 56.
Dimensions and Weights ISM04-210 Approximate weight is 63.
Dimensions and Weights ISM04-280 Approximate weight is 63.
Dimensions and Weights ISM10-210 Approximate weight is 215.
Specifications ISM10-280 Approximate weight is 215.9 kg (476 lb) ISM10-280 Port Sizes: Pressure In From HPU: C62 2” Return To HPU: C62 2” Drain To HPU: -08 BOSS Pressure To HSM: C62 2” Return From HSM: C62 2” Drain From HSM: -08 BOSS Maintenance Drain: -06 JIC Specifications Weights and other specifications can be found on the drawings associated with the various models. The drawings can be found on the Isolation Service Manifold Product Information CD; part number 100-237-112.
Specifications 22 Introduction Isolation Service Manifold
Safety Information General Safety Practices The Isolation Service Manifold (ISM) controls hydraulic fluid supply to the hydraulic service manifold (HSM). This section provides general information about safety issues that pertain to system hydraulic supply and distribution components.
It is very important that you study the following safety information to ensure that your facility procedures and the system’s operating environment do not contribute to or result in a hazardous situation. Remember, you cannot eliminate all the hazards associated with this system, so you must learn and remain aware of the hazards that apply to your system at all times.
Keep bystanders safely away Wear proper clothing Keep bystanders at a safe distance from all equipment. Never allow bystanders to touch specimens or equipment while the test is running. Do not wear neckties, shop aprons, loose clothing or jewelry, or long hair that could get caught in equipment and result in an injury. Remove loose clothing or jewelry and restrain long hair. Practice good housekeeping Keep the floors in the work area clean.
Handle chemicals safely Whenever you use or handle chemicals (for example, cleaning fluids, hydraulic fluid, batteries, contaminated parts, electrical fluids, and maintenance waste), refer to the appropriate MSDS documentation for that material and determine the appropriate measures and equipment required to handle and use the chemical safely. Ensure that the chemical is disposed of appropriately.
Label Description Lift point thread size. Warning about exceeding rated hydraulic pressure. Actual values will depend on system specifications.
Safety Information Isolation Service Manifold
Installation This section describes how to lift, move, and install the Isolation Service Manifold (ISM). Lifting and Moving the ISM Dimensions and weights can be found on the drawings located on the Product Information CD (part number 100-237-112). Important For European Union (EU) countries, all lifting accessories (chains, slings, hooks, rings, and so forth) that come between the MTS supplied equipment and the customer supplied lifting system need certification.
2. Inspect the ISM for shipping damage. Look for the following: • Scratches in the ISM • Damaged electrical connections • Damaged hydraulic connections • Dents and other structural damage Report any damage found to both the carrier and MTS. In the U.S. and Canada, call the MTS Call Center at 1-800-328-2255. Elsewhere, contact your local MTS office. 3. Before you move the ISM, check the following: • The floor where the ISM will sit can bear its weight.
4. Move the ISM. The ISM can be moved on its pallet with a fork lift or it can be moved with its lifting hoist rings Lift the ISM only as high as necessary, and move it slowly to the installation site. 5. Remove the chains/slings. 6. If necessary, secure the ISM. The ISM can be secured to an adequate foundation. The base of the ISM has a hole in each corner; diameter 13.48mm (0.531 in). Refer to the drawings for spacing requirements. 7. Contact MTS Systems Corporation to arrange for installation services.
Connect Cables The ISM has two electrical connections for the cables from the ISM Controller. Refer to the assembly drawings located on the product information CD (part number 100-237-112) for the location of this connector.
Operation The Isolation Service Manifold (ISM) consists of hand valves for reducing residual hydraulic pressure and draining hydraulic fluid. The ISM allows you to service the hydraulic system that can include following components: • Hydraulic power unit (HPU) • Hydraulic service manifold (HSM) • Hardline • Actuators Ensure the HPU is off before performing maintenance. Having hydraulic pressure applied when using the ISM hand valves can damage components.
Important When the return to drain hand valve is opened, hydraulic fluid will start to flow out the maintenance drain port. Be sure you have a suitable container ready to catch the fluid. You can connect a scavenge pump to suck fluid out of the system’s hydraulic line to ensure all fluid is drained from the hydraulic lines. However, if a pump is used you will need to allow air into the system for proper suction. Note Hydraulic fluid is drained out the Maintenance drain via gravity.
Hydraulic Schematic Isolation Service Manifold The following illustration is provided for reference. Refer to the hydraulic schematic (drawing number 700-005-265) on the product information CD (part number 100-237-112) for complete information.
Operation Isolation Service Manifold
Routine Maintenance There are no user serviceable parts on the Isolation Service Manifold. Maintenance consists of keeping the unit clean and daily inspections for leaks and secure electrical and hydraulic connections. Maintenance Schedule What to Do When to Do It How to Do It Make daily visual inspections Before the start of each day’s testing. Look for signs of hydraulic hose wear, check for fluid leaks, tighten connections as needed. Check that electrical and hydraulic connections are secure.
Routine Maintenance Isolation Service Manifold
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