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Contents Technical Support 5 How to Get Technical Support Before You Contact MTS 5 5 If You Contact MTS by Phone 7 Problem Submittal Form in MTS Manuals 8 Preface 9 Before You Begin Conventions 9 10 Documentation Conventions 10 Hardware Overview 13 Component Identification 14 Connector and Indicator Technical Reference J1A/B Connectors 15 J2A/B Connectors 16 J3A/B Connectors 17 J28A/B Connectors 18 LED A/B Indicators 18 Technical Reference 15 21 Redundant Inputs and Outputs 22 C
Installation 27 Connect to main power Cabling 27 27 Maintenance 31 4 Isolation Service Manifold Controller
How to Get Technical Support Technical Support How to Get Technical Support Start with your manuals The manuals supplied by MTS provide most of the information you need to use and maintain your equipment. If your equipment includes software, look for online help and README files that contain additional product information. If you cannot find answers to your technical questions from these sources, you can use the Internet, e-mail, telephone, or fax to contact MTS for assistance.
Before You Contact MTS Know information from prior technical assistance Identify the problem Know relevant computer information Know relevant software information 6 Technical Support If you have contacted MTS about this problem before, we can recall your file based on the: • MTS notification number • Name of the person who helped you Describe the problem and know the answers to the following questions: • How long and how often has the problem occurred? • Can you reproduce the problem? • Were
If You Contact MTS by Phone If You Contact MTS by Phone A Call Center agent registers your call before connecting you with a technical support specialist. The agent asks you for your: • Site number • Name • Company name • Company address • Phone number where you can be reached If your issue has a notification number, please provide that number. A new issue will be assigned a unique notification number.
Problem Submittal Form in MTS Manuals Problem Submittal Form in MTS Manuals Use the Problem Submittal Form to communicate problems with your software, hardware, manuals, or service that are not resolved to your satisfaction through the technical support process. The form includes check boxes that allow you to indicate the urgency of your problem and your expectation of an acceptable response time. We guarantee a timely response—your feedback is important to us.
Before You Begin Preface Before You Begin Safety first! Other MTS manuals Before you use your MTS product or system, read and understand the Safety manual and any other safety information provided with your system. Improper installation, operation, or maintenance can result in hazardous conditions that can cause severe personal injury or death, or damage to your equipment and specimen. Again, read and understand the safety information provided with your system before you continue.
Conventions Conventions Documentation Conventions The following paragraphs describe some of the conventions that are used in your MTS manuals. Hazard conventions Hazard notices may be embedded in this manual. These notices contain safety information that is specific to the activity to be performed. Hazard notices immediately precede the step or procedure that may lead to an associated hazard. Read all hazard notices carefully and follow all directions and recommendations.
Documentation Conventions Hypertext links The electronic document has many hypertext links displayed in a blue font. All blue words in the body text, along with all contents entries and index page numbers, are hypertext links. When you click a hypertext link, the application jumps to the corresponding topic.
Documentation Conventions 12 Preface Isolation Service Manifold Controller
Hardware Overview The ISM (isolation service manifold) controller provides an electrical interface between up to two isolation service manifolds, an MTS controller, and up to two Hydraulic Service Manifolds (HSM) (Off/Low/High or Proportional) and coordinates the control/timing sequences of all ISM and HSM solenoids.
Component Identification Component Identification Refer to the following table for information on the components shown below. 3 7 6 5 1 4 2 2A 8 9 10 Number Component Description 1 Power switch Switch - Turns electrical power on (I) and off (O) 2 Main power in Jack (2) and strain relief (2A) - 100-240 VAC, 50/60 Hz, 4-2 Amps 3 ID plate Label - Identification label provides component specific information. 4 J1A/B Connector, 9-pin D, male - refer to “J1A/B Connectors” on page 15.
Connector and Indicator Technical Reference Connector and Indicator Technical Reference This section provides information of the various connectors on the ISM Controller. J1A/B Connectors Function Connector Type Channel A and B HSM Command State Input connectors that connect to an HSM controller (HSM High, Low, and Proportional) command output to the ISM controller. These signals are received by the ISM controller and are passed through to the HSM command output connectors J28A/B for connection to HSMs.
J2A/B Connectors Pin Description 7 HSM Low In. HSM Low command input from an HSM controller output. 8 HSM Low/Hi return. Signal return path for HSM Low and Hi inputs. 9 HSM Proportional return. Signal return path for HSM proportional input. J2A/B Connectors Function Connector Type Channel A and B Pilot Pressure block control connector to provide connection to the pilot pressure block pilot pressure control solenoid, pilot pressure valve position switch, and pilot pressure output pressure switch.
J3A/B Connectors J3A/B Connectors Function Connector Type Channel A and B ISM control connector to provide connection to the ISM Isolation and Bypass solenoids, Isolation valve position switch, and Isolation output pressure switch. Stacked D25S/D25S (reference cable 574745-XX) Pin Outs/Electrical specifications Pin Description 1 Bypass Solenoid Control output. Bypass solenoid control output. 2 Bypass Solenoid Control return. Signal return for bypass solenoid control.
J28A/B Connectors J28A/B Connectors Function Connector Type Channel A and B HSM output connector to provide connection from the ISM controller HSM Low/High and proportional outputs to an HSM Stacked D9S/D9S Pin Outs/Electrical specifications Pin Description 4 HSM High Output. HSM Hi command Output from a HSM controller output to a HSM. 5 HSM Proportional Output. HSM proportional command Output from a HSM controller output to an HSM. 7 HSM Low Output.
LED A/B Indicators 2 flashes repeating Two flashes repeating can indicate: • Isolation valve position Fault. Cause: ISM isolation valve position state does not match the ISM isolation valve command state. • Opens up J1 interlock out relays for 1 second and latches ISM control in an interlock state. Important • 3 flashes repeating Reset by an “off” to “on” transition of the HSM low output from an HSM controller or by pressing the corresponding ISM controller “Fault Reset” button.
LED A/B Indicators 5 flashes repeating Five flashes repeating can indicate: • HSM Low input is toggling too fast. Cause: indicative of a short on the HSM low line. • Opens up J1 interlock out relays for 1 second and latches ISM control in an interlock state. Important • 6 flashes repeating Reset by an “off” to “on” transition of the HSM low output from an HSM controller or by pressing the corresponding ISM controller channel “Fault Reset” button.
Technical Reference Technical Reference The ISM controller provides an interface between up to two ISMs, an MTS controller and up to two HSMs (off/low/high or proportional) to coordinate the control/timing sequences of all ISM and HSM solenoids. The ISM Controller: • Supports +24VDC HSM Low/High HSM control outputs from an MTS controller for use as ISM control logic inputs.
Redundant Inputs and Outputs Redundant Inputs and Outputs Redundant +24V HSM Low/Hi command input paths from the input connection along with logic resolves inconsistencies in the redundant paths. If an inconsistency is detected, the ISM and HSM solenoid outputs will be sequenced off and the ISM controller will go the fault state for that channel.
Specifications Specifications ISM Controller Parameter Specification Physical Height 101.6 mm (4 in) Width 381 mm (15 in) Depth 254 mm (10 in) Weight 5.11 kg (11.25 lbs) Environmental Ambient temperature 5°C to 40°C (41°F to 104°F) Relative humidity 0% to 85% non condensing Altitude 3048 m (10,000 ft.
Specifications Connector Pin Specifications Connector Specification J1A and J1B: Relay Out #1 (qty 2) 24VDC max, 1.0 A max Relay Out #2 (qty 2) 24VDC max, 1.0 A max HSM High In 24VDC max, 1.0 A max HSM Low 24VDC Max, 1.0 A max Proportional HSM In 24VDC max, 0.8 A max J2A and J2B: Pilot Pressure Control Out 24VDC, 1.
Intended Use Safety Information Intended Use The ISM (isolation service manifold) controller provides an electrical interface between up to two ISMs, an MTS controller, and up to two Hydraulic Service Manifolds (HSM) (Off/Low/High or Proportional) and coordinates the control/ timing sequences of all ISM and HSM solenoids. Read all manuals Study the contents of this manual and the other manuals provided with your system before attempting to perform any system function for the first time.
Waste Electrical and Electronic Equipment (WEEE) Waste Electrical and Electronic Equipment (WEEE) Considerations The Waste Electrical and Electronic Equipment (WEEE) symbol ( ) indicates that the controller and its electronic parts must not be disposed of as unsorted municipal waste. Proper disposal is required by approved electronic waste collection agencies.
Connect to main power Installation Installation involves plugging it in to the wall outlet and cabling it to system components. Connect to main power Be sure the power switch (I/O) is in the off (O) position. Connect the power cable to the ISM Controller power connector. Plug the other end into the wall outlet or system power strip. Cabling Refer to the following illustrations for cabling information. D9 to CPC Adapter (if needed) 100175734 (290, 293) 100188068 (292, 298) 494.
Cabling D9 to CPC Adapter (if needed) 100175734 (290, 293) 100188068 (292, 298) 100185473 HSM 292, 298 J28A 494.44 574730-XX P1 ISM Controller P28 P28 P28 Existing HSM Cable or HSM 290, 293 J28B P3 P2 574745-XX 575142-XX ISM Pilot Pressure Block Install jumper 100225251 if no pilot pressure block D9 to CPC Adapter (if needed) 100175734 (290, 293) Existing HSM Cable P28 HSM 290, 293 ISM Controller 494.
Cabling D9 to CPC Adapter (if needed) 100175734 (290, 293) 100188068 (292, 298) 100217380 574730-XX J28A P28 P1 ISM Controller P28 493.42 493.74 P28 494.
Cabling 30 Installation Isolation Service Manifold Controller
Maintenance There are no customer serviceable components on the Isolation Service Manifold (ISM) Controller. Maintenance consists of keeping the controller and work area clean. WARNING Disconnect the power cord from the wall outlet before cleaning or inspecting any part of the controller. Inadvertent electrical component contamination with detergents or cleaning fluids can cause circuits to short resulting in equipment damage. Be careful not to spill and cleaning liquid on the frame.
Maintenance Isolation Service Manifold Controller
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