MTS Criterion® Series 40 Manual Title Information SiteAdditional Preparation Guide be certain.
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Contents Introduction 5 Responsibilities 7 Customer’s Responsibilities 8 MTS’ Responsibilities 9 Site Preparation 11 System Specifications 17 Packaging Dimensions and Weight 18 Load Frame Dimensions and Weight 19 Environmental Requirements 20 Electrical Power Requirements 21 Additional Considerations 27 Load Unit Considerations 27 Computer Console Considerations When You Get Your System 27 28 Site Requirements Checklist 29 Lift and Move Instructions 31 Moving C41 Single-Column Frames 32 Movi
Introduction MTS Criterion Electromechanical Material Test Systems are designed to operate in a laboratory or light industry environment. To get the maximum intended use of the system, it is recommended that careful consideration be given to planning its installation. This includes: • The types of testing that will be performed. • The building facilities requirements for power, cooling water, air conditioning, ceiling height, floor loading, and so on.
Introduction MTS Criterion® Series 40 Site Preparation Guide
Responsibilities This section details the responsibilities of both the customer and MTS to ensure that the proposed testing area is suitable for the installation and operation of the test system.
Customer’s Responsibilities Customer’s Responsibilities It is the customer’s responsibility to ensure that all required support services are available, and that all necessary checks are made prior to installing the test system. These services and checks are described below. Site Preparation Proper site preparation is imperative so that the test system operates in accordance with its specifications and provides accurate test results.
MTS’ Responsibilities MTS’ Responsibilities MTS’ standard contract requires MTS to provide the necessary services to ensure that your test system operates accurately. These services are described below. Additional services and equipment may be negotiated with MTS, but these additional services must be mutually agreed upon and specifically described in your purchase order.
Preparing to Receive the System Site Preparation This section describes the physical, electrical, and mechanical requirements that must be considered before installing the MTS Criterion Test System. Read the following subsections thoroughly to identify installation considerations that apply to your facility. Preparing to Receive the System Prior to receiving the system, ensure suitable rigging equipment is available for lifting and transporting the system components.
Floor Loading Considerations Consideration should also be given to handling specimens, test data, and storage of fixturing and associated tools necessary for use and service of the system. If hazardous test specimens (such as those pressurized internally with gas or fragmentizing materials) are used in the test, protective enclosures and special laboratory layouts are advised.
Electrical Power Distribution Electrical Power Distribution Note Electrical connections must be made by qualified personnel and conform to local codes and regulations. Local electrical codes supersede any information found here. The input line voltage to the MTS Criterion Test System must be rated for the voltage and current specified in the “Electrical Power Requirements” section on page 21. Size the power system with adequate reserve for future equipment additions and installation expansion.
Fixture and Specimen Handling Considerations Fixture and Specimen Handling Considerations Movement of specimens in and out of the test system must be considered early in the planning of the site layout. With smaller specimens, the use of a rolling work cart with storage drawers is often recommended to facilitate the handling of specimens and to minimize the chance of damage to the specimens prior to and after the test.
Altitude Heat dissipation for the load frame, the PC cabinet/desk, and other electronic units can be estimated by summing the losses going to heat in the room(approximately 6000 BTU [1500 kcal/hr] for a single 15 amp power panel or 8000 BTU [2000 kcal/hr] for a single 20 amp power panel)and the gains from personnel and other heat inputs such as furnaces. To this figure, you should add 20% additional heat gain for future changes in test requirements.
System Specifications Contents Packaging Dimensions and Weight Load Frame Dimensions and Weight Environmental Requirements Electrical Power Requirements MTS Criterion® Series 40 Site Preparation Guide 18 19 20 21 System Specifications 17
Packaging Dimensions and Weight Packaging Dimensions and Weight The following table provides the dimensions of various load frame types when packaged for shipping. If you transfer the load frame from the shipping dock to its final site location before unpacking the system, then use these dimensions to ensure that the frame fits through all doorways and hallways. Packaging Dimensions for Load Frames 18 MODEL WIDTH DEPTH HEIGHT WEIGHT C41.103 820 mm (32.28 in) 1100 mm (43.31 in) 1760 mm (69.
Load Frame Dimensions and Weight Load Frame Dimensions and Weight The following table provides the dimensions of various load frame types. If you transfer the load frame to its final site location after unpacking the system, then use these dimensions to ensure that the frame fits through all doorways and hallways. Load Frame Dimensions MODEL WIDTH DEPTH HEIGHT WEIGHT C41.103 560 mm (22.05 in) 530 mm (20.87 in) 1520 mm (59.84 in) 60 kg (176 lb) C42.503 704 mm (27.72 in) 636 mm (25.
Environmental Requirements Environmental Requirements All MTS Criterion load frames are intended for indoor use only. This indoor environment must conform to the following environmental specifications.
Electrical Power Requirements Electrical Power Requirements The following table provides the electrical power requirements of various load frame types.
Connecting Optional Transformers Every MTS Criterion Series 40 Material Test System has an optional power transformer. Customer should select a transformer which supplied by MTS according to the local voltage range. The following table provides the transformer requirements for various load frame types. Transformer Selection table MODEL TRANSFORMER PARTNUMBER TRANSFORMER PARAMETER C41 C42 100-248-279 1.5 kVA 120 to 220 VAC C43 (10 kN) C44 (10 kN) 100-248-281 3.
Electrical Power Requirements C41 and C42 Wall Outlet – Dual NEMA 6-15R 120 VAC Wall Power Transformer 100-248-279 MTS Supplied Power Cord 11-408-804 Transformer Connection for C41 and C42 C43 (10 kN) C44 (10 kN) Wall Outlet – Dual NEMA 6-15R 120 VAC Wall Power Transformer 100-248-281 MTS Supplied Power Cord 11-408-804 Transformer Connection for C43(10 KN) and C44(10 kN) MTS Criterion® Series 40 Site Preparation Guide System Specifications 23
Electrical Power Requirements C43 (30 kN, 50 kN) C44 (30 kN) C45 ( 50 kN) Wall Switch 120 VAC Wall Power MTS Attached Power Cord Supplied Transformer 100-248-281 Transformer Connection for C43(30 kN,50 kN) , C44(30 kN) and C45(50 kN) C45 (100 kN) Wall Switch 120 VAC Wall Power Transformer 100-248-280 MTS Attached Power Cord Supplied Transformer Connection for C45(100 kN) 24 System Specifications MTS Criterion® Series 40 Site Preparation Guide
Electrical Power Requirements C45 (300 kN,600 kN) step up transformer Wall Switch 208, 60 Hz 3- Phase VAC Wall Power Transformer 100-249-050 MTS Attached Power Cord Supplied Transformer Connection for C45(300 kN, 600 kN) C45 (300 kN,600 kN) step down transformer Wall Switch 600, 60 Hz 3- Phase VAC Wall Power Transformer 100-249-048 MTS Attached Power Cord Supplied Transformer Connection for C45(300 kN, 600 kN) MTS Criterion® Series 40 Site Preparation Guide System Specifications 25
Electrical Power Requirements 26 System Specifications MTS Criterion® Series 40 Site Preparation Guide
Load Unit Considerations Additional Considerations Contents Load Unit Considerations 27 Computer Console Considerations When You Get Your System 27 28 Load Unit Considerations The load unit is typically shipped in a horizontal position on a pallet or in a crate. Lifting and moving instructions that describe proper handling methods are placed in a protective envelope and shipped with the load unit.
When You Get Your System When You Get Your System Operation of your system can involve exposure to hazardous situations: • High voltages are present at the load unit. • Injury may occur while handling samples. • Personnel can become injured in the crush zone. • Some high temperature accessories (furnace and environmental chambers for instance) may scald personnel. Because of these potential hazards, your system is provided with documentation that includes information on safety practices.
Site Location Site Requirements Checklist The following checklist provides a quick summary of items that should be considered when planning and preparing the site location of your test system. Additional information regarding each item below is provided within this manual. If you need more specific information, contact your local authorized MTS office for assistance. Note This manual provides general guidelines for all types of frames.
Transporting Transporting • You have the correct number of packing boxes as stated on the packing list. • Insurance coverage is secured or verified. • You have the required equipment for the chosen transporting method. • You have the appropriate packaging to protect the load frame when moving or relocating it. • The pathway from the loading dock to the final site location has sufficient width and height to fit the frame and forklift (or crane).
Lift and Move Instructions This section provides guidelines for lifting and moving your MTS Criterion material test system. Unless otherwise specified, it is your responsibility to safely off-load, unpack, and move the equipment to the final location on your premises. Equipment insurance is also your responsibility. Before moving the equipment from the receiving area to its final location, check the dimensions of all doors and passages through which the machine will travel.
Moving C41 Single-Column Frames Moving C41 Single-Column Frames The single-column load frames are shipped with wooden packaging. They are strapped to the wooden skid. Accompanying components are packed in cardboard cartons and also strapped to the wooden skid. Ensure that the test system is placed on a stable or other suitable work platform that can support the test system weight.
Moving C41 Single-Column Frames Procedure To unpack and position the load frame: 1. Move the load frame, still in the shipping material, to its final location within your building. Use a forklift to transport the container from the shipping dock to the final location. Unpack the load frame after it has been moved to its final location. 2. Remove the shipping material, leaving the load frame fastened to the shipping skid. 3. Remove the shrink wrap vapor barrier encasing the load frame. 4.
Moving C42 Single-Column Frames Moving C42 Single-Column Frames The single-column load frames are shipped with wooden packaging. They are strapped to the wooden skid. Accompanying components are packed in cardboard cartons and also strapped to the wooden skid. Ensure that the test system is placed on a stable or other suitable work platform that can support the test system weight.
Moving C42 Single-Column Frames Procedure To unpack and position the load frame: 1. Move the load frame, still in the shipping material, to its final location within your building. Use a forklift to transport the container from the shipping dock to the final location. Unpack the load frame after it has been moved to its final location. 2. Remove the shipping material, leaving the load frame fastened to the shipping skid. 3. Remove the shrink wrap vapor barrier encasing the load frame. 4.
Moving C43 (10 kN) Double-Column Frames Moving C43 (10 kN) Double-Column Frames C43 (10 kN) double-column MTS Criterion load frames should only be moved using a forklift (or crane) with a load rating that is double the load frame’s gross weight. For frame weights, see“Load Frame Dimensions and Weight” on page 19. Ensure that the test system is placed on a table or other suitable work platform that can support the test system weight.
Moving C43 (10 kN) Double-Column Frames Equipment Procedure The following items are required by the customer: • A forklift with a load rating that is double the load frame’s gross weight (for frame weights, see “Load Frame Dimensions and Weight” on page 19) • Sharp knife • Screw removal tool • Protective padding for the crosshead • Two M16 hoist rings if using a crane To unpack and position the C43.104 load frame: 1.
Moving C43 (30 kN, 50 kN) and C44 Frames Moving C43 (30 kN, 50 kN) and C44 Frames C43 (30 kN, 50 kN) and C44 double-column MTS Criterion load frames should only be moved using a forklift (or crane) with a load rating that is double the load frame’s gross weight. For frame weights, see “Load Frame Dimensions and Weight” on page 19. WARNING The MTS Criterion frames are heavy.
Moving C43 (30 kN, 50 kN) and C44 Frames To right a package from a prone position: 1. Using a forklift, approach the frame from the light end of the package. 2. Insert the forks under the shipping skid. 3. Lift the whole assembly to about a 35° angle relative to the floor. 4. Wind the safety line or safety belt between the package and forklift carriage to prevent the package from overturning suddenly. 5.
Moving C43 (30 kN, 50 kN) and C44 Frames 7. Before placing the frame in its operating location, you must insert the leveling feet into each corner of the base. The shipping skid must be removed to insert the feet and before placing the frame in its operating location. Remove the shipping skid, insert the leveling feet, and position the frame. Follow the instructions described under “Crosshead method” on page 40. When the frame is in its operating location, you can proceed with the installation process.
Moving C43 (30 kN, 50 kN) and C44 Frames To transport the load frame using the crosshead method: 1. Ensure that there are no shipping bolts attached to the skid. 2. Using a forklift with padded forks or protective material around the crosshead, carefully insert the forks under the crosshead between the columns. WARNING The frame may overturn suddenly when lifting the frame. An overturned frame can cause injury or death to anyone in the immediate area.
Moving C43 (30 kN, 50 kN) and C44 Frames Crane method MTS recommends using professional riggers experienced in moving heavy equipment. To transport the load frame using the crane method: 1. Attach the two lifting slings to hoist rings of the top plate and secure them to the crane hook. WARNING The frame may overturn suddenly when lifting the frame. An overturned frame can cause injury or death to anyone in the immediate area.
Moving C43 (30 kN, 50 kN) and C44 Frames Crane Hook Do not exceed 30° Lifting Sling Hoist Ring Load Frame Lifting Load Frame with a Crane MTS Criterion® Series 40 Site Preparation Guide Lift and Move Instructions 43
Moving C45 Frames The C45 frame has been shipped in a horizontal position, so it must be moved into an upright, standing position before placing it in its operating location. The package cannot be uprighted directly. You need to unpack the package, and then move the frame into an upright, standing position . WARNING The MTS Criterion frames are heavy. Moving the frame using improper procedures can injure personnel (for example, strained muscles and back injuries) or damage the frame.
Moving C45 Frames Procedure To lift the load frame into a vertical position: 1. Remove all packaging material from the frame and ensure that the frame is not attached to the shipping skid. 2. Attach the two lifting slings to the hoist rings of the top plate and secure them to the crane hook. WARNING The frame may overturn suddenly when lifting the frame. An overturned frame can cause injury or death to anyone in the immediate area.
Moving C45 Frames 46 Lift and Move Instructions MTS Criterion® Series 40 Site Preparation Guide
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