Criterion_product manual.book Page 1 Monday, July 28, 2014 3:52 PM MTS Criterion® Series 40 Manual Title AdditionalInformation Information Product be certain.
Criterion_product manual.book Page 2 Monday, July 28, 2014 Copyright information 3:52 PM © 2011 -2014 MTS Systems Corporation. All rights reserved. Trademark information MTS and MTS Criterion are registered trademarks of MTS Systems Corporation within the United States. These trademarks may be protected in other countries. Proprietary information Software use and license is governed by MTS’ End User License Agreement which defines all rights retained by MTS and granted to the End User.
Criterion_product manual.
Criterion_product manual.
Criterion_product manual.
Criterion_product manual.
Criterion_product manual.book Page 7 Monday, July 28, 2014 3:52 PM How to Get Technical Support Technical Support How to Get Technical Support Start with your manuals The manuals supplied by MTS provide most of the information you need to use and maintain your equipment. If your equipment includes software, look for online help and README files that contain additional product information.
Criterion_product manual.
Criterion_product manual.
Criterion_product manual.
Criterion_product manual.book Page 11 Monday, July 28, 2014 3:52 PM Before You Begin Preface Before You Begin Safety first! Other MTS manuals Before you use your MTS product or system, read and understand the Safety manual and any other safety information provided with your system. Improper installation, operation, or maintenance can result in hazardous conditions that can cause severe personal injury or death, or damage to your equipment and specimen.
Criterion_product manual.book Page 12 Monday, July 28, 2014 3:52 PM Conventions Conventions Documentation Conventions The following paragraphs describe some of the conventions that are used in your MTS manuals. Hazard conventions Hazard notices may be embedded in this manual. These notices contain safety information that is specific to the activity to be performed. Hazard notices immediately precede the step or procedure that may lead to an associated hazard.
Criterion_product manual.book Page 13 Monday, July 28, 2014 3:52 PM General Safety Practices Safety General Safety Practices This section provides information about safety issues that pertain to electromechanical systems in general.
Criterion_product manual.book Page 14 Monday, July 28, 2014 3:52 PM Safety Practices Before System Operation You should receive training on this system or a similar system to ensure a thorough knowledge of your equipment and the safety issues that are associated with its use. In addition, you should gain an understanding of system functions by studying the other manuals supplied with your test system. Contact MTS for information about the content and dates of training classes that are offered.
Criterion_product manual.book Page 15 Monday, July 28, 2014 3:52 PM Safety Practices Before System Operation Locate lockout/tagout points Know where the lockout/tagout point is for all of the supply energies associated with your system. This includes the hydraulic, pneumatic, electric, and water supplies (as appropriate) for your system to ensure that the system is isolated from these energies when required.
Criterion_product manual.book Page 16 Monday, July 28, 2014 3:52 PM Safety Practices Before System Operation On rare occasions, a fastener can fail even when it is correctly installed. Failure usually occurs during torquing, but it can occur several days later. Failure of a fastener can result in a high velocity projectile. Therefore, it is a good practice to avoid stationing personnel in line with or below assemblies that contain large or long fasteners.
Criterion_product manual.book Page 17 Monday, July 28, 2014 3:52 PM Safety Practices While the System Is in Operation Safety Practices While the System Is in Operation Wear appropriate personal protection Wear eye protection when you work with electromechanical testing machines, breakable specimens, or when anything characteristic to the specimen could break apart. Wear ear protection when you work near electric motors, pumps, or other devices that generate high noise levels.
Criterion_product manual.book Page 18 Monday, July 28, 2014 3:52 PM Hazard Labels Stay clear of moving equipment/avoid crush points Stay clear of mechanical linkages, connecting cables, and hoses that move because you can get pinched, crushed, tangled, or dragged along with the equipment. High forces generated by the system can pinch, cut, or crush anything in the path of the equipment and cause serious injury. Stay clear of any potential crush points.
Criterion_product manual.book Page 19 Monday, July 28, 2014 3:52 PM Hazard Labels LABEL DESCRIPTION Flying objects. Danger of eye injury. Wear safety glasses. Tip over hazard. Use outriggers when machine is standalone. Do not start, operate, or service machine until you read and understand the operator’s manual. Failure to do so could result in serious injury. There are no customer-serviceable parts on the MTS Criterion electromechanical frames.
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Criterion_product manual.book Page 21 Monday, July 28, 2014 3:52 PM About This Manual Introduction About This Manual Purpose The purpose of this manual is to help you understand your testing system, its capabilities, and operating requirements. This manual provides information for all MTS Criterion Series 40 Material Test system, from the lowest force model (1 kN), to the highest (600 kN). Read each section carefully and refer to the manual whenever you need assistance.
Criterion_product manual.book Page 22 Monday, July 28, 2014 3:52 PM Description Description Every MTS Criterion Series 40 Material Test System is comprised of a load frame, electronic frame controller, and testing software. The load frame has a rectangular shape and includes a base unit and one or two vertical columns. The two-column models have a fixed upper transverse beam. The moving crosshead is driven by precision ball screws on the load frame.
Criterion_product manual.book Page 23 Monday, July 28, 2014 3:52 PM Software Many additional features can be purchased to meet your company’s specific needs. Some of these features might already be part of the system you ordered, or they can be added to your system as your requirements change. Refer to the testing software manual for additional information.
Criterion_product manual.book Page 24 Monday, July 28, 2014 3:52 PM Load Frame Components Load Frame Components The following figures show the various components for the single-column and two-column load frames. To familiarize yourself with the various components of your frame, refer to the figure that shows your model number. For dimensions, see the specification tables in the “Specifications” on page 35.
Criterion_product manual.book Page 25 Monday, July 28, 2014 3:52 PM Load Frame Components Top Beam Column Cover Ball Screw Cover Limit Rod Upper Limit Stop Crosshead Load Cell (inside) Limit Switch Actuator Adapter Lower Limit Stop Pin Base Adapter System-Enabled Light Manual Unload Power Switch Mat Power Cord Base Controller Emergency Stop Leveling Foot Handset Model C42.
Criterion_product manual.book Page 26 Monday, July 28, 2014 3:52 PM Load Frame Components Top Beam Column Cover Ball Screw Cover Crosshead Limit Rod Upper Limit Stop Load Cell Limit Switch Actuator Pin System-Enabled Light Adapter Manual Unload Emergency Stop Mat Power Switch Base Adapter Power Cord Base Controller Lower Limit Stop Handset Leveling Foot Model C43.
Criterion_product manual.book Page 27 Monday, July 28, 2014 3:52 PM Load Frame Components Column Cover Top Beam Ball Screw Cover Limit Rod Crosshead Upper Limit Stop Load Cell Limit Switch Actuator Pin Lower Limit Stop Adapter System-Enabled Light Emergency Stop Manual Unload Handset Mat Power Switch Base Adapter Power Cord Base Controller Leveling Foot Model C43.304 and C43.
Criterion_product manual.book Page 28 Monday, July 28, 2014 3:52 PM Load Frame Components Top Beam Load Cell Adapter Upper Test Space Column Cover Ball Screw Cover Limit Rod Crosshead Adapter Upper Limit Stop Top Beam Load Cell Limit Switch Actuator Pin Ballscrew cover System-Enabled Light Adapter Emergency Stop Lower Test Space Manual Unload Handset Mat Power Switch Base Adapter Power Cord Leveling Foot Base Controller Lower Limit Stop Model C44.104 and C44.
Criterion_product manual.book Page 29 Monday, July 28, 2014 3:52 PM Load Frame Components Top Beam Load Cell Adapter Upper Test Space Column Cover Ball Screw Cover Limit Rod Crosshead Adapter Upper Limit Stop Load Cell Limit Switch Actuator Pin System-Enabled Light Adapter Emergency Stop Manual Unload Lower Test Space Handset Mat Power Switch Base Adapter Power Cord Base Lower Limit Stop Controller Leveling Foot Model C45.504 and C45.
Criterion_product manual.book Page 30 Monday, July 28, 2014 3:52 PM Load Frame Components Top Beam Column Cover Ball Screw Cover Limit Rod Crosshead Upper Limit Stop Load Cell Pin Limit Switch Actuator Adapter System-Enabled Light Lower Test Space Emergency Stop Manual Unload Handset Base Adapter Lower Limit Stop NI Signal Acquisition Box Power Switch Base Power Cord Leveling Foot Controller Model C45.
Criterion_product manual.book Page 31 Monday, July 28, 2014 3:52 PM Load Frame Components Top Beam Column Cover Ball Screw Cover Limit Rod Crosshead Upper Limit Stop Load Cell Limit Switch Actuator Adapter System-Enabled Light Manual Unload Emergency Stop Handset Pin Lower Limit Stop Mat Base Adapter Power Switch Base Controller Leveling Foot Model C45.
Criterion_product manual.book Page 32 Monday, July 28, 2014 3:52 PM Load Frame Components AC Main Power Switch and Circuit Breaker Power Cord Model C45.
Criterion_product manual.book Page 33 Monday, July 28, 2014 3:52 PM Load Frame Components Column Cover Top Beam Ball Screw Cover Limit Rod Pin Adapter Upper Limit Stop Crosshead Limit Switch Actuator Load Cell Lower Limit Stop System-Enabled Light Emergency Stop Base Adapter Handset Base Power Switch Leveling Foot Controller Model C45.
Criterion_product manual.book Page 34 Monday, July 28, 2014 3:52 PM Load Frame Components Manual Unload AC Main Power Switch and Circuit Breaker Power Cord Model C45.
Criterion_product manual.book Page 35 Monday, July 28, 2014 3:52 PM Specifications Specifications This section provides specifications for MTS Criterion Electromechanical Material Testing System frames and accessory mounting dimensions. Note Specifications are subject to change without notice. Contact MTS for verification of critical specifications.
Criterion_product manual.book Page 36 Monday, July 28, 2014 3:52 PM Specifications Common Specifications The following specifications are for all MTS Criterion frames. Specifications for the specific models are located in the following tables. CALIBRATION STANDARD ISO 7500 CLASS 0.5 OR ASTM E4 ISO 7500 CLASS 1 Force range 1-100% of rated force capacity 0.
Criterion_product manual.book Page 37 Monday, July 28, 2014 3:52 PM Specifications Model Specifications Specifications of Model C41 PARAMETER SPECIFICATION MODEL C41.103 Maximum rated force capacity 1 kN (220 lbf) Force capacity options 1 N, 5 N, 10 N, 25 N, 50 N, 100 N, 250 N, 500 N, 1 kN (0.2 lbf, 1 lbf, 2 lbf, 5 lbf, 10 lbf, 20 lbf, 50 lbf, 110 lbf, 220 lbf) Frame type 1 Guide column, table-top Test zone Single Maximum test speed 3000 mm/min (118 in/min) Minimum test speed 0.
Criterion_product manual.book Page 38 Monday, July 28, 2014 3:52 PM Specifications Specifications of Model C42 PARAMETER SPECIFICATION MODEL C42.503 Maximum rated force capacity 5 kN (1100 lbf ) Force capacity options 1 N, 5 N, 10 N, 25 N, 50 N, 100 N, 250 N, 500 N 1 kN, 2 kN, 5 kN (0.2 lbf, 1 lbf, 2 lbf, 5 lbf, 10 lbf, 20 lbf, 50 lbf, 110 lbf 220 lbf, 450 lbf, 1100 lbf) Frame type 1 Guide column, table-top Test zone Single Maximum test speed 2000 mm/min (78.
Criterion_product manual.book Page 39 Monday, July 28, 2014 3:52 PM Specifications Specifications of Model C43 (part 1 of 2) PARAMETER SPECIFICATION MODEL C43.104 C43.304 C43.504 Maximum rated force capacity 10 kN 30 kN 50 kN Force capacity options 100 N, 250 N, 500 N,1 kN, 2.5 kN, 5 kN, 10 kN 100 N, 250 N, 500 N,1 kN, 2.5 kN, 5 kN, 10 kN, 20 kN, 30 kN 100 N, 250 N, 500 N,1 kN, 2.
Criterion_product manual.book Page 40 Monday, July 28, 2014 3:52 PM Specifications Specifications of Model C43 (part 2 of 2) Weight Standard length with enclosure 212 kg (466.4 lb) 350 kg (770 lb) 350 kg (770 lb) Standard length without enclosure 175 kg (385 lb) 305 kg (671 lb) 305 kg (671 lb) Extended length with enclosure 232 kg (510.4 lb) 378 kg (831.6 lb) 378 kg (831.
Criterion_product manual.book Page 41 Monday, July 28, 2014 3:52 PM Specifications Specifications of Model C44 PARAMETER SPECIFICATION MODEL C44.104 C44.304 Maximum rated force capacity 10 kN 30 kN Force capacity options 100 N, 250 N, 500 N,1 kN, 2.5 kN, 5 kN, 10 kN 100 N, 250 N, 500 N,1 kN, 2.
Criterion_product manual.book Page 42 Monday, July 28, 2014 3:52 PM Specifications Specifications of Model C45 (part 1 of 2) PARAMETER SPECIFICATION MODEL C45.504 C45.504W C45.105 Maximum rated force capacity 50 kN 50 kN 100 kN Force capacity options 1 kN, 2.5 kN, 5 kN, 10 1 kN, 2.5 kN, 5 kN, 10 1 kN, 2.
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Criterion_product manual.book Page 44 Monday, July 28, 2014 3:52 PM Specifications Specifications of Model C45 PARAMETER SPECIFICATION MODEL C45.305 C45.605 Maximum rated force capacity 300 kN 600 kN Force capacity options 150 kN, 200 kN, 300 kN 100 kN(Upper Zone), 500 kN, 600 kN (33,000 lbf, 44,000 lbf, 66,000 lbf ) (22,000 lbf, 110,000 lbf, 132,000 lbf) Frame type 2 Guide columns Floor-standing 2 Guide columns Floor-standing Test zone Single Dual Maximum test speed 750 mm/min (29.
Criterion_product manual.book Page 45 Monday, July 28, 2014 3:52 PM Specifications Dimensions 105 mm (4.13 in) 188 mm (7.40 in) 100 mm (3.94 in) Standard 1520 mm (59.84 in) 175 mm (6.89 in) 560 mm (22.05 in) 530 mm (20.87 in) Model C41.
Criterion_product manual.book Page 46 Monday, July 28, 2014 3:52 PM Specifications 146 mm (5.75 in) Extended Length 1632 mm (64.25 in) 278 mm (10.94 in) 100 mm (3.94 in) Standard 1332 mm (52.44 in) 161 mm (6.34 in) 704 mm (27.72 in) 636 mm (25.04 in) Model C42.
Criterion_product manual.book Page 47 Monday, July 28, 2014 3:52 PM Specifications 145 mm (5.71 in) 710 mm (27.95 in) Extended Length 1916 mm (75.43 in) 72 mm (2.83 in) Standard 1616 mm (63.6 in) 173 mm (6.81 in) 794 mm (31.26 in) 757 mm (29.8 in) Model C43.
Criterion_product manual.book Page 48 Monday, July 28, 2014 3:52 PM Specifications 160 mm (6.30 in) 742 mm (29.21 in) Extended Length 2052 mm (80.79 in) 81 mm (3.19 in) Standard 1752 mm (68.97 in) 216 mm (8.5 in) 826 mm (32.52 in) 768 mm (30.24 in) Model C43.304 and C43.
Criterion_product manual.book Page 49 Monday, July 28, 2014 3:52 PM Specifications 142 mm (5.59 in) 709 mm (27.91 in) Extended Length 2251 mm (88.6 in) 90 mm (3.54 in) Standard 1951 mm (76.8 in) 370 mm (14.57 in) 861 mm (33.9 in) 689 mm (27.1 in) Model C44.104 and C44.
Criterion_product manual.book Page 50 Monday, July 28, 2014 3:52 PM Specifications 240 mm (9.45 in) 1107 mm (43.58 in) Extended Length 2569 mm (101.1 in) 140 mm (5.51 in) Standard 2269 mm (89.3 in) 437 mm (17.20 in) 1315 mm (51.77 in) 957 mm (37.68 in) Model C45.504 and C45.
Criterion_product manual.book Page 51 Monday, July 28, 2014 3:52 PM Specifications 240 mm (9.45 in) 1500 mm (59.06 in) 140 mm (5.51 in) Standard 2565 mm (100.98 in) 425 mm (16.73 in) 1710 mm (67.32 in) 957 mm (37.68 in) Model C45.
Criterion_product manual.book Page 52 Monday, July 28, 2014 3:52 PM Specifications 245 mm (9.65 in) 1143 mm (45 in) Extended Length 2835 mm (111.61 in) 180 mm (7.09 in) Standard 2535 mm (99.80 in) 560 mm (22.05 in) 1362 mm (53.62 in) 1100 mm (43.31 in) Model C45.
Criterion_product manual.book Page 53 Monday, July 28, 2014 3:52 PM Specifications 274 mm (10.79 in) 1420 mm (55.90 in) 250 mm (9.84 in) Standard 3340 mm (131.50 in) 625 mm (24.61 in) 1660 mm (65.35 in) 1272 mm (50.08 in) Model C45.
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Criterion_product manual.book Page 56 Monday, July 28, 2014 3:52 PM Frame Location and Ventilation Frame Location and Ventilation To ensure proper ventilation, locate the load frame approximately 300 mm (12 inches) from adjacent walls and equipment. Allow approximately 1 m (3 feet) behind the equipment for service access. Do not block the vent holes on the sides or bottom of the frame.
Criterion_product manual.book Page 57 Monday, July 28, 2014 3:52 PM Leveling the Load Frame Leveling the Load Frame Leveling the Table-Top Load Frame Level the table-top load frame immediately after you position it for installation. This prevents the base from rocking and provides a level test surface for more accurate test results. Equipment Procedure The following items are required: • Spirit or bubble level • Open-end wrench To level the frame base: 1.
Criterion_product manual.book Page 58 Monday, July 28, 2014 3:52 PM Leveling the Floor-Standing Load Frame Leveling the Floor-Standing Load Frame Level the load frame immediately after you position it for installation. This prevents the base from rocking and provides a level test surface for more accurate test results. Equipment Procedure The following items are required: • Spirit or bubble level • 8# hex key wrench for C44 model • 10# hex key wrench for C45.105 and C45.
Criterion_product manual.book Page 59 Monday, July 28, 2014 3:52 PM Installing Optional Enclosures Installing Optional Enclosures Every MTS Criterion Series 40 Material Test System has an optional test area enclosure. If the MTS test enclosure is not purchased, customers must provide an enclosure of their own to protect against ejected parts or materials from test specimens.
Criterion_product manual.book Page 60 Monday, July 28, 2014 3:52 PM Single-Column Load Frame ITEM DESCRIPTION 1 Left Side Panel Assembly 2 Horizontal Bar 3 M6 X 20mm Socket Head Screw, M6 Butt Fastener 4 Safety Switch 5 Back Glass 6 Safety Switch Mount Plate 7 Right Side Panel Assembly 8 Handset Component 9 Rubber Mat 10 M6X30mm Socket Head Screw 11 M6 C’bore Butt Fasteners 12 M6X20mm Socket Head Screw 13 Front Door 1.
Criterion_product manual.book Page 61 Monday, July 28, 2014 3:52 PM Single-Column Load Frame 9. Install the safety switch. Prior to assembling the safety switch mount plate (Item 6), put the cable of the safety switch (Item 4) along the groove in a left-ward direction. (The cable is pre-mounted in the slot of the right-side panel assembly). Using two M6 X 20mm socket head screws and the M6 C'bore butt fasteners, mount the safety switch mount plate to the side panel. 10.
Criterion_product manual.book Page 62 Monday, July 28, 2014 3:52 PM Single-Column Load Frame C42 model A typical installation procedure for installing an enclosure for C42 singlecolumn units is provided following the figure.
Criterion_product manual.book Page 63 Monday, July 28, 2014 3:52 PM Single-Column Load Frame 11 M6 C'bore Butt Fasteners 12 M6X20mm Socket Head Screw 13 Front Door 14 Sheet Metal Cover 1. Remove the rubber mat (Item 9), the sheet metal cover (Item 14), and the handset component (Item 8) from the frame. Disconnect the cable with the handset; remove the aluminum column from the frame. 2. Cut the slits for the enclosure legs on the rubber mat (Item 9) with a knife. 3.
Criterion_product manual.book Page 64 Monday, July 28, 2014 3:52 PM Dual-Column Load Frames Model C42 Load Frame with Enclosure Dual-Column Load Frames The optional enclosure for dual-column load frames is comprised of a front of enclosure and a rear of enclosure, which completely encloses the test space. When shipping, front door and back door of enclosure are removed from the frame and packaged separately. After the frame is placed in its testing location, you need to install enclosure.
Criterion_product manual.book Page 65 Monday, July 28, 2014 3:52 PM Dual-Column Load Frames Front of dual-column units A typical installation procedure for installing the front enclosure for dual-column units is provided following the figure.
Criterion_product manual.book Page 66 Monday, July 28, 2014 3:52 PM Dual-Column Load Frames 1. Remove the M6 X 20mm socket head screws (Item 3) from the frame. 2. Position the left-side panel assembly (Item 1) on the frame base, and thread the screws through the holes on the frame. 3. Secure the left-side panel to the frame using four M6X40 mm socked head screws (Item 10). Do not over-tighten. You can position for alignment after the right-side panel (Item 9) and horizontal bar (Item 4) are installed.
Criterion_product manual.book Page 67 Monday, July 28, 2014 3:52 PM Dual-Column Load Frames Rear of dual-column load frames A typical installation procedure for installing the rear enclosure for dual-column units is provided following the figure. 3 4 2 1 5 7 6 Rear of Dual-Column Load Frame ITEM DESCRIPTION 1 Left Side Panel Assembly 2 M6 Butt Fastener 3 M6 X20 mm Socket Head Screw 4 Horizontal Bar 5 Right Side Panel Assembly 6 M6 X40 mm Socket Head screw 7 Back Door 1.
Criterion_product manual.book Page 68 Monday, July 28, 2014 3:52 PM Dual-Column Load Frames 4. Repeat Steps 2 and 3 for the right-side panel assembly (Item 5). 5. Use the M6 butt fasteners (Item 2) to connect the horizontal bar (Item 4) and the side panel. 6. When the all of above components are aligned, hand-tighten all fasteners. 7. Place the back door (Item 7) into position with the door latch to the right side and secure the hinges to the left-side panel’s hinges. 8.
Criterion_product manual.book Page 69 Monday, July 28, 2014 3:52 PM Controller Connections Controller Connections Connecting the Main Power 1 kN through 100 kN The input voltage of MTS Criterion frames rated 100 kN or less is single phase 200-230 V, 50/60 Hz. Note Local electrical codes supercede any information found here.
Criterion_product manual.book Page 70 Monday, July 28, 2014 3:52 PM Installing Cables Installing Cables Exercise care when connecting cables. Ensure that you are using the correct cables and that all connections are secure. When you are finished, double-check to ensure that all components are connected properly. To maintain EMC compliance and help ensure optimal performance, MTS recommends ordering all system cables from MTS.
Criterion_product manual.book Page 71 Monday, July 28, 2014 3:52 PM Installing Cables J2 Handset This is intended to interface to the handset. Specifics for this connector are: • 12 V output power with 200 mA current limit • RS422 driver (differential) • RS422 receiver (differential) • Interlock input. Handset shorts between INTLK+ and INTLK- when it is connected.
Criterion_product manual.book Page 72 Monday, July 28, 2014 3:52 PM Installing Cables J4 Encoder This connector is intended for encoder-based transducers. Specifics for this connector are: • Power: +5 V +/- 0.
Criterion_product manual.book Page 73 Monday, July 28, 2014 3:52 PM Installing Cables J5 Digital I/O J6 and J7 Monitor The J5 connector routes the Digital I/O from the MTS Insight control board to J12 on the MTS Criterion interface board. The pin assignment below is only for reference. The cable from J5 to J12 must be connected for system operation.
Criterion_product manual.book Page 74 Monday, July 28, 2014 3:52 PM Installing Cables J8 and J9 DC Conditioner Two external DC conditioner connectors are provided. Up to two external transducers can be connected such as: axial or transverse extensometers, biaxial extensometer, auxilary load cells, pressure gages, LVDTs (with external conditioning), or strain-gaged components.
Criterion_product manual.book Page 75 Monday, July 28, 2014 3:52 PM Installing Cables J11 Guard The connector should be connected to the safety system (Enclosure switch) or jumpered for crosshead motion. The enclosure switch has two NC contacts. One must be connected between Pin 1 and Pin 6. The other must be connected between Pin 2 and Pin 7. GUARD_CONFIG1/2-jumpers determine if crosshead motion slows to 540 mm/ min or comes to a complete stop when the enclosure door opens.
Criterion_product manual.book Page 76 Monday, July 28, 2014 3:52 PM Installing Cables J12 Digital I/O Insight 76 Installation The J12 connector routes the Digital I/O from the MTS Insight control board to J5 on the MTS Criterion interface board. The pin assignment below is only for reference. The cable from J12 to J5 must be connected for system operation.
Criterion_product manual.book Page 77 Monday, July 28, 2014 3:52 PM Installing Cables J13 Digital I/O User Digital I/O signals include three optically isolated inputs, three optically isolated outputs, and 12 V power. Functions of each digital input or output are software selectable. A typical example might be connecting an external switch; see “Additional Digital I/O Information” on page 125. Only DIN1 and DOUT2 & 3 are available for external use.
Criterion_product manual.book Page 78 Monday, July 28, 2014 3:52 PM Installing Cables J14 E- Stop This connector is intended to connect to a remote Emergency-Stop switch. If not used, a jumper plug must be installed. If you are building a cable, the maximum length is 30.48 m (100 ft) with 18 AWG. The switch should be wired normally closed, such that when the switch is pressed, an interlock is generated.
Criterion_product manual.book Page 79 Monday, July 28, 2014 3:52 PM Installing Cables Crosshead load cell connector Lower Testing Zone Load Cell Connector (Shown on Model C44) For a single-testing zone material testing system, there is a connector for the load cell under the crosshead on one of the columns.
Criterion_product manual.book Page 80 Monday, July 28, 2014 3:52 PM Installing Cables NI Signal Acquisition Box Mounting The Model C45.504W frame can test with multiple load cells and multiple channels. If this configuration is desired, an NI Signal Acquisition Box is required. The typical mounting procedure follows. Allen Screw M4x8 Connector Cover 1. Twist down all fasteners with the Allen wrench and remove the connector cover from the base of the load frame.
Criterion_product manual.book Page 81 Monday, July 28, 2014 3:52 PM Installing Cables NI Signal Acquisition Box Allen Screw M4x8 Sheet Metal Bracket NI Connector 2. Secure the sheet metal bracket fo the base with four Allen screws M4x8. 3. Align the jacks and plugs of the NI connector, and then press down the NI Signal Acquisition Box to the right position. 4. Secure the box with four Allen screws and hand-tighten.
Criterion_product manual.book Page 82 Monday, July 28, 2014 3:52 PM Accessory Mounting Dimensions Accessory Mounting Dimensions You can attach numerous testing accessories and fixtures to the load frame for specialized tests. The following figures show the standard mounting holes in each style of load frame. Use these standard mounting holes to mount your accessories. Avoid tapping new holes that may weaken or otherwise compromise the integrity of the load frame.
Criterion_product manual.book Page 83 Monday, July 28, 2014 3:52 PM Model C41 Accessory Mounting Dimensions Model C41 Accessory Mounting Dimensions Base beam Φ5.4x10 Deep Dowel Hole for Orientation (2x) M16-7H Thru Model C41.103 Base Beam Mounting Dimensions Crosshead Φ5.4x10 Deep Dowel Hole for Orientation (2x) Φ13 Thru Model C41.103 Crosshead Mounting Dimensions Accesory Mounting 21 15 M8-7H Thru(2x) Φ5 Thru Dowel Hole for Orientation (2x) Model C41.
Criterion_product manual.book Page 84 Monday, July 28, 2014 3:52 PM Model C42 Accessory Mounting Dimensions Model C42 Accessory Mounting Dimensions Base beam M16-7H 35 Deep Φ5.4x10 Deep Dowel Hole for Orientation (2x) Model C42.503 Base Beam Mounting Dimensions Crosshead Φ5.4x10 Deep Dowel Hole for Orientation (2x) Φ13 Thru Model C42.
Criterion_product manual.book Page 85 Monday, July 28, 2014 3:52 PM Model C42 Accessory Mounting Dimensions Top beam M16-7H 30 Deep Model C42.503 Top Beam Mounting Dimensions Accessory Mounting Φ5 Thru Dowel Hole for Orientation (2x) M8-7H Thru(2x) 21 15 Model C42.
Criterion_product manual.book Page 86 Monday, July 28, 2014 3:52 PM Model C43 Accessory Mounting Dimensions Model C43 Accessory Mounting Dimensions Base beam 425 Horizontal Clearance M8-7H(4x) 20 Deep M10-7H(4x) 20 Deep M16-7H 35 Deep Φ5.4 x10 Deep Dowel Hole for Orientation (2x) Model C43.104 Base Beam Mounting Dimensions M8-7H(4x) 20 Deep 420 Horizontal Clearance M10-7H(4x) 25 Deep M16-7H Thru Φ5.4x10 Deep Dowel Hole for Orientation (2x) Model C43.304/C43.
Criterion_product manual.book Page 87 Monday, July 28, 2014 3:52 PM Model C43 Accessory Mounting Dimensions Crosshead Φ18.5 Thru Φ5.4x10 Deep Dowel Hole for Orientation (2x) Model C43.104 Crosshead Mounting Dimensions Φ35 Thru Φ5.4x10 Deep Dowel Hole for Orientation (2x) Model C43.304/C43.
Criterion_product manual.book Page 88 Monday, July 28, 2014 3:52 PM Model C43 Accessory Mounting Dimensions Top beam M16-7H(2x) 30 Deep Model C43.104 Top Beam Mounting Dimensions M16-7H(2x) 30 Deep Model C43.304/C43.
Criterion_product manual.book Page 89 Monday, July 28, 2014 3:52 PM Model C44 Accessory Mounting Dimensions Model C44 Accessory Mounting Dimensions Base beam M8-7H(4x) 20 Deep 400 Horizontal Clearance M10-7H(4x) 25 Deep M16-7H Thru Φ5.4x10 Deep Dowel Hole for Orientation (2x) Model C44.104/C44.304 Base Beam Mounting Dimensions Crosshead Φ5.4x10 Deep Dowel Hole for Orientation (2x) Φ82 M8-7H(4x) 25 Deep Model C44.104/C44.
Criterion_product manual.book Page 90 Monday, July 28, 2014 3:52 PM Model C44 Accessory Mounting Dimensions Φ18.5 Thru Φ5.4x10 Deep Dowel Hole for Orientation (2x) Model C44.104/C44.304 Underside of Crosshead Mounting Dimensions Top beam M16-7H(2x) 35 Deep Model C44.104/C44.304 Topside of Top Beam Mounting Dimensions Φ18.5 Thru M8-7H(4x) 10 Deep Φ5.4x10 Deep Dowel Hole for Orientation (2x) Model C44.104/C44.
Criterion_product manual.book Page 91 Monday, July 28, 2014 3:52 PM Model C45.504W Accessory Mounting Dimensions Model C45.504W Accessory Mounting Dimensions Base beam M12-7H(8x) 25 deep 1000 Horizontal clearance 155.5 155.5 155.5 M12-7H(6x) 35 deep 155.5 25 Φ80 140 75 Φ100 deep 26 276 M10-7H(8x) 25 deep M27X2.0-7H 40 deep 276 280 Φ5.4x10 deep Dowel hole for Orientation (10x) M16-7H(4x) 12 deep Model C45.504WBase Beam Mounting Dimensions Crosshead 155.5 Φ65 deep 66 155.5 Φ32.
Criterion_product manual.book Page 92 Monday, July 28, 2014 3:52 PM Model C45.504W Accessory Mounting Dimensions 155.5 155.5 155.5 155.5 Φ5.4x12 Deep Dowel Hole for Orientetion (20x) Model C45.504W Underside Crosshead Mounting Dimensions Top beam 892 M24-7H (2x) 50 Deep Model C45.504W Topside of Top Beam Mounting Dimensions M8-7H (2x) 15 Deep 416.5 88 Model C45.
Criterion_product manual.book Page 93 Monday, July 28, 2014 3:52 PM Model C45.504/C45.105 Accessory Mounting Model C45.504/C45.105 Accessory Mounting Dimensions Base beam 600 Horizontal Clearance M12-7H(6x) 30 Deep M10-7H(4x) 30 Deep M12-7H(4x) 30 Deep Φ80 M27-7H Thru Φ5.4x10 Deep Dowel Hole for Orientation (2x) Model C45.504/C45.105 Base Beam Mounting Dimensions Crosshead Φ5.4x10 Deep Dowel Hole for Orientation (2x) Φ100 M12-7H(6x) 30 Deep Model C45.504/C45.
Criterion_product manual.book Page 94 Monday, July 28, 2014 3:52 PM Model C45.504/C45.105 Accessory Mounting Φ33 Thru Φ5.4x10 Deep Dowel Hole for Orientation (2x) Model C45.504/C45.105 Underside of Crosshead Mounting Dimensions Top beam M24-7H(2x) 50 Deep Φ33 Thru Model C45.504/C45.
Criterion_product manual.book Page 95 Monday, July 28, 2014 3:52 PM Model C45.504/C45.105 Accessory Mounting M10-7H (4x) 20 Deep Φ5.4 x10 Deep Dowel Hole for Orientation (2x) Φ33 Thru 280 75 50 Model C45.504/C45.105 Underside of Top Beam Mounting Dimensions M8-7H (2x) 15 Deep 206 88 Model C45.504/C45.
Criterion_product manual.book Page 96 Monday, July 28, 2014 3:52 PM Model C45.305 Accessory Mounting Dimensions Model C45.305 Accessory Mounting Dimensions Base beam 650 Horizontal Clearance M16-7H(12x) 40 Deep 290 100 M12-7H (8x) 25 Deep 34 45° 170 Φ128 M36x2-7H 40 Deep Φ5.4 x12 Deep Dowel Hole for Orientation (2x) Model C45.305 Base Beam Mounting Dimensions Crosshead Φ42 Φ102 x 55 Deep Model C45.
Criterion_product manual.book Page 97 Monday, July 28, 2014 3:52 PM Model C45.305 Accessory Mounting Dimensions 50 Φ5.4 x12 Deep Dowel Hole for Orientation (2x) Φ42 Model C45.305 Underside of Crosshead Mounting Dimensions Top beam 580 M30-7H (2x) 50 Deep Model C45.305 Topside of Top Beam Mounting Dimensions M8-7H (2x) 15 Deep 211 88 Model C45.
Criterion_product manual.book Page 98 Monday, July 28, 2014 3:52 PM Model C45.605Accessory Mounting Dimensions Model C45.605Accessory Mounting Dimensions Base beam Φ5.4x12 Deep DowelHole for Orientation (2x) M16-7H (10x) 35 Deep Φ160 40 200 206 100 Φ75 Deep 60 350 M20-7H(12x) 40 Deep 750 Horizontal Clearance Model C45.605 Base Beam Mounting Dimensions Crosshead Φ190 M12-7H (6x) 30 Deep Φ5.4x12 Deep Dowel Hole for Orientation (2x) Φ152Deep 94 Φ82Thru Model C45.
Criterion_product manual.book Page 99 Monday, July 28, 2014 3:52 PM Model C45.605Accessory Mounting Dimensions Φ82Thru Φ5.4x12 Deep Dowel Hole for Orientation (2x) 100 Model C45.605 Underside of Crosshead Mounting Dimensions Top beam Φ5.4x12 Deep Dowel Hole for Orientation (2x) 50 Φ32.5 Model C45.605 Underside of Top beam Dimensions 700 Φ65 Deep 60 M42-7H (2x)Deep 70 Φ32.5Thru Model C45.
Criterion_product manual.book Page 100 Monday, July 28, 2014 3:52 PM Model C45.
Criterion_product manual.book Page 101 Monday, July 28, 2014 3:52 PM Operation This section describes the actions performed during normal, day-to-day operation of the MTS Criterion frame. For information on using the MTS Criterion frame in actual testing, refer to the testing software manual.
Criterion_product manual.book Page 102 Monday, July 28, 2014 3:52 PM WARNING CAUTION A moving crosshead can create a hazardous environment. Items placed on a crosshead can cause injury when the crosshead moves. Ensure that nothing is placed on the crosshead before you operate the load frame.
Criterion_product manual.book Page 103 Monday, July 28, 2014 3:52 PM Main Power Switch (I/O) and Emergency-Stop Main Power Switch (I/O) and Emergency-Stop Main power switch (I/O) The main power switch is located on the right side of the frame base. Select position I to turn the power on to the load frame and the controller. When the power is on, the displays on the frame control panel illuminate. Select position O to turn off power to the load frame and the controller.
Criterion_product manual.book Page 104 Monday, July 28, 2014 3:52 PM Main Power Switch (I/O) and Emergency-Stop To shut down the motor power and stop the test program, press the EmergencyStop button. Twist the switch clockwise to release it. Use the Emergency-Stop button to shut down your test if something unexpected should happen.
Criterion_product manual.book Page 105 Monday, July 28, 2014 3:52 PM Setting Crosshead Travel Limits Setting Crosshead Travel Limits There are two levels of crosshead limit stops that act to protect the crosshead from traveling too far in either direction. The first-level stops are the upper and lower limit stops that you manually set as described below. The second-level limits are not user adjustable and act as a backup in case the first-level limits malfunction.
Criterion_product manual.book Page 106 Monday, July 28, 2014 3:52 PM Setting Crosshead Travel Limits 3. Set the lower limit stop at a position just below the starting position when tension testing or just below the expected maximum crosshead travel in the down direction when compression testing. Tighten the stop securely on the limit rod.
Criterion_product manual.book Page 107 Monday, July 28, 2014 3:52 PM Crush Zone Hazards Crush Zone Hazards It is important to stay clear of any potential crush zones when the system is operating. Know where the crush zones are in your system and protect yourself and others from those crush zones with appropriate safety devices. The following paragraphs describe crush zones and precautions to take while working around crush zones.
Criterion_product manual.book Page 108 Monday, July 28, 2014 3:52 PM Fixture Mounting Fixture Mounting MTS offers a wide variety of fixtures. Mounting these fixtures typically involves installing the fixture or load cell onto a mounting (clevis pin) adapter and securing it with a mounting dowel (pin). To further secure a fixture, some configurations also include locking collars. A typical mounting configuration is shown in the following figure.
Criterion_product manual.book Page 109 Monday, July 28, 2014 3:52 PM Load Cell Mounting Load Cell Mounting Mounting load cells typically involves securing the load cell to the frame via a threaded bolt along with associated hardware (in most cases a flat washer, adapter sleeve, and plate assembly). The following figures show the standard mounting configurations. Load cell mounting/adapter bolts should be lubricated with light oil or grease before being assembled and torqued to specifications.
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Criterion_product manual.book Page 113 Monday, July 28, 2014 3:52 PM Load Cell Mounting Load Cell Bolt Torque Specifications LOAD CELL TYPE BOLT THREAD LUBE AND TORQUE TO: WRENCH SIZE 1N S-Beam M3 5 N•m M2 hex 5 N-250 N S-Beam M6 x 1 mm 5 N•m M5 hex 500 N-2 kN S-Beam M6 x 1 mm 10 N•m M5 hex 5 kN S-Beam M12 x 1.25 mm 20 N•m M10 hex 100 N- 500 N Low Profile Bending Beam M6 x 1 mm 10 N•m M5 hex 1 kN- 5 kN Low Profile Shear Beam M12 x 1.
Criterion_product manual.book Page 114 Monday, July 28, 2014 3:52 PM Handset Control Handset Control The handset has an encoder and buttons to help you during specimen installation and test execution. The handset also has an alphanumeric display and LEDs to provide feedback. Handset functions The handset is intended to be used for specimen loading or setup. In some applications, it can be used to completely run a test.
Criterion_product manual.book Page 115 Monday, July 28, 2014 3:52 PM Handset Control Handset Controls and Indicators (part 2 of 2) 7 Connector RJ-45, to Controller. 8 Crosshead Return Returns the crosshead to the original position (zero point). 9 Start Starts the test action. Only if the testing software is active. 10 Crosshead Down Moves the crosshead in the downward direction while depressed. Only if Handset Enable is active.
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Criterion_product manual.book Page 117 Monday, July 28, 2014 3:52 PM Routine Maintenance Overview Checklist Maintenance Routine Maintenance Overview Checklist Recommended Service CALENDAR TIME USING 8 HOURS RUNNING TIME RATE PER DAY DAILY WEEKLY ANNUALLY RUNNING TIME-HOURS 8 40 2000 Check shunt calibration X* Clean work area/machine surface X Activate and reset limits and Emergency-Stop X Inspect cable/connections X PC Maintenance Back up testing software files (*.reg/.
Criterion_product manual.book Page 118 Monday, July 28, 2014 3:52 PM Routine Maintenance Overview Checklist There are no customer-serviceable components on the MTS Criterion frames. Maintenance consists of keeping the frame and work area clean, general inspection, checking interlocks, and scheduled frame calibration. WARNING During routine cleaning, detergents can contact electrical components.
Criterion_product manual.book Page 119 Monday, July 28, 2014 3:52 PM Other service Bolt Connector Upper Profile Cover Glass Bolt Connector Mat Lower Profile Removing the Mat of C42 Model Other service Regular inspection and service of the drive motor system and crosshead positioning components are needed to prolong the life of your frame and keep it performing optimally. This type of service is typically preformed by MTS field service engineers or MTS authorized service representative.
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Criterion_product manual.book Page 121 Monday, July 28, 2014 3:52 PM Troubleshooting Basic Troubleshooting SYMPTOMS SOLUTIONS Failure in Windows system Turn off the computer and start again. If the problem still exists, ask your IT Department to check into the problem. If your IT Department can not solve the issue, delete the current Windows system and install it again.
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Criterion_product manual.book Page 123 Monday, July 28, 2014 3:52 PM Decommissioning The decommissioning process is performed when the system is going to be moved or taken out of service. Disassembly is required when performing either of these tasks. To decommission the system: 1. Remove specimen and fixtures. Large grips should be removed if the load frame could be tipped over. 2. Isolate the system from electrical power. 3.
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Criterion_product manual.book Page 125 Monday, July 28, 2014 3:52 PM Additional Digital I/O Information Appendix Additional Digital I/O Information The digital inputs have an MOCD223 optical isolator with 2.7 Kohm, ½ Watt series resistor. To reliably turn on, they need 1 mA of current. This means the minimum input high voltage is 4.0 V DC. The maximum input voltage is 28.0 V DC. The device should be off for input voltages less than 1.0 V.
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Criterion_product manual.book Page 130 Monday, July 28, 2014 3:52 PM 2000 Hours 2000 Hours PC Maintenance and System Inspection 2000 Hours/Annual Service Interval Recommendation PC MAINTENANCE DATE 130 SYSTEM INSPECTION BACK UP HARD DRIVE INSPECT/CLEAN INSPECT DRIVE INSPECT CABLE TESTING DEFRAGMENT CONTROLLER BELTS FOR CONNECTIONS SOFTWARE FILES EXCESSIVE (*.REG/.
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Criterion_product manual.book Page 135 Monday, July 28, 2014 3:52 PM Declaration of Conformity ORIGINAL DECLARATION OF CONFORMITY IN ACCORDANCE WITH ANNEX II 1A OF COUNCIL DIRECTIVE 2006/42/EC Equipment Identification: CRITERION 40 MATERIAL TESTING SYSTEMS Serial No. (select one only) C41 C42, C42EL C43, C43EL C44, C44EL C45, C45EL, C45W Optional Equipment Name / Model Serial No. (or other similar identification. If Serial No.
Criterion_product manual.book Page 136 Monday, July 28, 2014 3:52 PM Equipment Description: The MTS CRITERION 40 MATERIAL TESTING SYSTEMS (C41, C42, C43, C44 AND C45) 50 N to 600 kN with TestWorks Software is intended to perform testing of materials and components, including plastics, metals, composites, adhesives , textiles, wood and paper products, ceramics, elastomers, and foam. Includes the following sub-systems of the machine: Frame, Motor, Amplifier, Controller, Handset and Cables.
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Criterion_product manual.book Page 138 Monday, July 28, 2014 m MTS Systems Corporation http://www.mts.com/en/Global/index.