YARD OPERATOR'S MANUAL Transmatic Garden Tractor Models 820 Thru 829 840 Thru 849 IMPORTANT: Warning: Read safety rules and instructions carefully This unit is equipped with an internal combustion before operating equipment. engine and should not be used on or near any unimproved covered, brash-covered or grass-covered land unless the engine's exhaust system is equipped with applicable local or state laws (if any).
TABLEOFCONTENTS Content Page Important Safe Operation Practices ................................................................... 3 Stope Gauge ...................................................................................................... 6 Hardware Pack .................................................................................................. 7 Unpacking ..........................................................................................................
SECTION1: IMPORTANTSAFEOPERATION PRACTICES WARNING: This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others, read and follow all instructions in this manual before attempting to operate your lawn mower, failure to comply with these instructions may result in personal injury. When you see this symbol, heed its waming.
SlopeOperation Children SIopee are a major factor related to loss of control and tip-over accidents which can result in severe injury or death. All slopes require extra caution. If you Cannot back up the slope or if you feel uneasy on it, do not mow it. Tragic accidents can oCcur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where yOu lasf saw them.
• • • • • • • • We do not recommend the use of pressure washers or garden hose to clean your unit. They may cause damage to electric components, spindles, pulleys, bearings or the engine. The use of water will result in shortened life and reduce serviceability. Check the blade and engine mounting bolts at frequent intervals for proper tightness. Also, visually inspect blade for damage (e.g., excessive wear, bent, cracked). Replace with blade which meets odginal equipment specifications.
USE THIS PAGE AS A GUIOE TO DETERMINE SLOPES WHERE YOU MAY NOT OPERATE SAFELY, I I _ I - -- SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE I_ A P(3W_R POLE Ii i_ I I"w II _ll_ _ ..... i_ A CORNER OF A BUILDING OR A FENCE POST • i}, lU_ _WARNING I,.- DO not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A riding mower could overturn and cause senous injury.
SECTION3: HARDWARE PACK NOTE: Hardware pack may contain oxtm items which are not used on your unit. Part numbers are shown In pamntheees. A J ATTACHING THE DECK LINKS )..--..mmmfU.mmmm) 131 ATrACHING THE CUTTING DECK NOTE: This hardware may be assembled Small -__ Clevis Pin ---,. I I Hairpin _ to the deck v Eyebolts (711-0817) (Not Shown to (711-0701) _] _ Weehe.ll/2. Flat (714-0104)CliPi.D.
SECTION4: ASSEMBLING YOURGARDENTRACTOR Unpacking • • • • • • • • Remove a|t screws and staples from top ot orate using a 1/4" hex head socket or a screw driver. To remove ends, grasp top board on the end, and pull towards you in a downward motion. (A hammer may be helpful). Set panel aside to avoid tire punctures. Repeat procedure for each side of the crate. Remove and discard plastic bag which covers unit.
Charging theBattery Remove the steering bellow from the lift lever on the right hand side of tractor. Place steering bellow over the steering shaft extending through the dash. See Figure 3. Type A Battery NOTE: ff the battery on your tractor is of the A type, it is already activated and is ready to use. Skip the following section of assembly and proceed to Attaching Steering Wheel. You will, however, need to instafl the battery on the tractor later on in the aseembly.
• Remove the tour screws which secure the seat to the seat pivot bracket. AttachingDeckLinks (Hardware A) NOTE: If the seat was shipped in a box, remove four screws from the bottom of the seat and place the seat in position against the seat pivot bracket. The three adjustable deck links have been shipped unassembled. Attach as follows. Q Turn the seat around and place in position against the seat pivot bracket, lining up the slotted holes in the pivot bracket with the holes in the seat.
• • • • Move the tractor lift handle all the way back to the full raised position. Turn the tractor steering wheel all the way to the right. 50" Decks: Remove the roller assembly from the rear of the deck and set aside. The two deck stabilizers and the diagonal brace which are attached to the front of the deck are folded back over the deck for shipping purposes. Unfold them at this time. See Figure 9. Slide the deck under the tractor from the left side.
hairpin clips just removed, using the lowest hole location on each side of the deck. See Figure 12. Move the lift lever forward to the lowest position. Attach the two rear lift links with flat washers and hairpin clips. Place deck belt around the engine pulley. Make certain the deck belt is seated in the deck pulley.
It may be necessary to pull up on the hold-down rods in order to start the wing nuts any circumstances is 30tirep.s.i. Equalunder tire WARNING: Maximum pressure pressure should be maintained on all tires. ,_ Type B Battery NOTE: The positive battery terminal is marked Pos. (+). The negative battery terminal is marked Neg. (-). Leveling the Deck After attaching the deck to the tractor, make sure it is adjusted properly. • • • Check tire pressure of all four tires.
SECTION5: KNOWYOURGARDEN TRACTOR This section is meant to acquaint you with the various types of controls and switches available on these tractors. Please read this section carefully and know your tractor better before starting to operate it. As with any power equipment, it is extremely important to ensure proper and safe operation of the tractor by following the instructions closely. Note that this manual covers various models and many controls, listed here, may be optional items.
Power Take-off (PTO) Lever The FTO lever is located on the right side of the dashboard. The PTO lever is used to engage and disengage the power to the attachments. To engage the PTO, lift the lever slowly and lock it into the notch. See Figure 20. Parking Brake The parking brake is located in front of the shift lever as shown in Figure 21. To set the parking brake, depress the clutch-brake pedal and pull up the parking brake knob. It will stay in the raised position.
SECTION6: OPERATING YOURGARDENTRACTOR Maintaining Safety or starting unless the clutch-brake pedal is depressed and the PTO lever is in the disengaged position. In addition, the Pro lever must be in the disengaged position when the unit is put into reverse or the engine will shut off. If the operator loaves the seat with the PTO lever engaged and/or without setting the parking brake, the engine will automatically shut off.
Placethe shift lever in one of the two forward positions (LOW or HIGH), or in REVERSE. Place the speed control lever in desired position. Use first speed position when operating the tractor for the first time. ,_ • • • ,_ • When stopping the unit to empty a grass bag, etc., follow the instructions above. This procedure will also eliminate "browning" the grass, which is caused by hot exhaust gases from a running engine.
SECTION7: MAKINGADJUSTMENTS • ,_ wire(s) and ground against the WARNING: Disconnect theengine sparkbefore plug performing any adjustments, repairs or maintenance, • Levelingthe Deck • • The sides of the deck should be the same distance from the ground. The front of the deck should be 1/4" to 3/8" lower than the rear of the deck. If adjustment is required, refer to "Leveling the Deck" in Assembly Instructions.
• • • • • Thread the front speed control link in or out of the ferrule until the hole in the link lines up with the pin on the variable speed torque bracket. Secure with the flat washer and cotter pin removed earlier. Push the rear speed control link backward using light pressure, and hold it in this position as you thread it into or out of the ferrule until the hole in the • link lines up with the pin on the variable speed torque bracket.
If the paper cannot be inserted, tighten the hex lock nut until the paper can be inserted through the coils. Dimension "B" should be approximately 1/16-5/16" less than Dimension "A." See Figure 28. To increase Dimension "B," screw tie rod into tie rod end. To decrease Dimension "B," unscrew tie rod from tie rod end. Reassemble tie rod. Check dimensions. Readjust if necessary. Release the parking brake and place the tractor in neutral. Depress the clutch-brake pedal and try rolling the tractor.
SECTION8: MAINTAININGYOURGARDEN TRACTOR CuttingBlades wire(s) and ground against the WARNING= Disconnect theengine sparkbefore plug performing any adjustments, repairs or maintenance. ,_ Lubrication gloves or a rag to grasphands the cutting blades. WARNING." Protect by using heavy The blades may be removed for sharpening or replacement as follows: Steering Gears • Lubricate teeth of steering gears with automotive multipurpose grease after every 25 lr_u(s o__e._*;_ _ once a season. Refer to Figure 25.
NOTE: ff you have operated the tractor for a long period, check the fluid level of the battery as it can overheat and lose fluid. rim generously. Never inflate to over 30 p.s.J, to seat beads. WARNING: Excessive pressure (over 30 p,s.i.) when seating beads may cause tire/rirn assembly to burst with force sufficient to cause serious injury. Chargingthe Battery The engine is equipped with an alternator which charges battery when tractor is operated.
RearDriveBelt Self-Tapping • Self-Tapping Screws • Belt Keeper Assembly • • • First remove the front drive belt as instructed in the previous section. Disconnect the spring which secures the idler pulley to the frame. See Figure 32. Remove the transmission cover by unscrewing the two knobs and removing two machine screws. Roll the belt over the top of the transmission pulley. Remove belt from the variable speed pulley. Reassemble the new belt.
SECTION10: OPTIONALEQUIPMENT At the time of manufacture of tractor, the following optional equipment is available. Description Model No. Grass Collector For 46" Deck OEM-190-083 Mulching Kit For 46" Deck OEM-190-118 45" Two Stage Snow Thrower OEM-190-624 48" Dozer Blade 0EM-190-840 42" Rear Dozer Blade** OEM-190-804 Agdculutral Traction Tires OEM-190-865 Tire Chains--23 x 9.5 OEM-190-964 100 lb.
SECTION11: TROUBLESHOOTING Trouble Enginewill not crank Possible Cause(s) 1. Safety switchbuttonnot depressed. 1. 4. Spark pluglead disconnected 4. 5. Faulty spark plug 5. 6. Dirtyair cleaner 2. 3. 4. 5. Engine cranks 1. but willnot start 2. 3. Engine smokes 1. 2. 3. Excessive vibration Mower willnot dischargegrass or leavesuncut strips Corrective Action There are two switches in the starting cimuit of your unit: the clutch pedal switch and the deck lift lever switch.
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MANUFACTURER'S LIMITED WARRANTY FOR: YARD The limited warranty set forth below is given by MTD PRODUCTS INC ("MTD") with respect tO new merchandise purchasedand used in the United States, its possessions and territories. MTD warrants this productagainst defeCts'in matedal and workmanshipfor a periodof two (2) yearscommencingon the date of originalpurchaseand will, at itsoption,repair or replace, free of charge, any part found to be defective in material or workmanship.