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July 2008

CA08102002K For more information visit:

www.EatonCanada.ca

Contents

NEMA Contactors & Starters

A-1

NEMA Contactors &

Starters

Description Page

IT.

Electro-Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2

Contactors — Full Voltage, Non-reversing and Reversing . . . . . . . . . . . .

A-4

Starters — Full Voltage, Non-reversing and Reversing. . . . . . . . . . . . . . .

A-7

Freedom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-25

Contactors — Non-reversing and Reversing . . . . . . . . . . . . . . . . . . . . . . .

A-27

Starters — 3-Phase Non-reversing and Reversing,

Full Voltage, Bi-Metallic Overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A-30

Starters — 3-Phase Multispeed, Bi-Metallic Overload . . . . . . . . . . . . . . .

A-33

Starters — Single-Phase Non-reversing,

Full Voltage, Bi-Metallic Overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A-34

Starters — 3-Phase Non-reversing and Reversing,

Full Voltage, C396 Electronic Overload . . . . . . . . . . . . . . . . . . . . . . . . . .

A-35

Relays — Thermal Overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A-60

Relays — C396 Electronic Overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A-66

A200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-73

Contactors — Non-reversing and Reversing . . . . . . . . . . . . . . . . . . . . . . .

A-73

Starters — Non-reversing and Reversing . . . . . . . . . . . . . . . . . . . . . . . . .

A-79

Starters — Two-Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A-83

Relays — Thermal and Fast Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A-99

Advantage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-108

Contactors — Non-reversing and Reversing . . . . . . . . . . . . . . . . . . . . . . .

A-109

Starters — Non-reversing and Reversing . . . . . . . . . . . . . . . . . . . . . . . . .

A-110

Starters — Non-reversing, Two-Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A-112

Advantage Control Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A-122

PowerNet Communication Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A-132

Citation — Renewal Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-135

Type N — Renewal Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-138

Solenoids — Alternating Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-139

Shoe Brakes — AC and DC Magnetic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-141

Reference Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-145

Tab33.book Page 1 Sunday, September 21, 2008 10:27 PM

Summary of content (148 pages)

PAGE 1
Tab33.book Page 1 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters A-1 NEMA Contactors & Starters July 2008 Contents CA08102002K For more information visit: www.EatonCanada.ca Description Page IT. Electro-Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contactors — Full Voltage, Non-reversing and Reversing . . . . . . . . . . . . Starters — Full Voltage, Non-reversing and Reversing . . . . . . . . . . . . . . . Freedom . . . . . . . .
PAGE 2
Tab33.book Page 2 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters IT. Electro-Mechanical A-2 July 2008 Product Family Overview ISO 9002 Certification When you turn to Eaton’s Cutler-Hammer Products, you turn to quality. The International Standards Organization (ISO) has established a series of standards acknowledged by 91 industrialized nations to bring harmony to the international quest for quality.
PAGE 3
Tab33.book Page 3 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters IT. Electro-Mechanical A-3 July 2008 Catalogue Number Selection Catalogue Number Selection (Open Components) Table A-1. IT.
PAGE 4
Tab33.book Page 4 Sunday, September 21, 2008 10:27 PM A-4 NEMA Contactors & Starters IT. Electro-Mechanical July 2008 Contactors — Full Voltage, Non-reversing and Reversing Product Description Contents Description A Product Family Overview Product Description . . . . . . . Standards and Certifications . . . . . . . . . . . Catalogue Number Selection . . . . . . . . . . . . . . Contactors — Non-reversing and Reversing Product Description . . . . . . . Features . . . . . . . . . . . . . . . .
PAGE 5
Tab33.book Page 5 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters IT. Electro-Mechanical A-5 July 2008 Contactors — Full Voltage, Non-reversing and Reversing Product Selection Non-reversing Contactors When Ordering Specify A NEMA Size, Continuous Ampere Rating, Voltage, kW/hp and Non-reversing or Reversing Note: ■ An N111 (Size 00 – 4) consists of an N04N (Contact Block) and an N02N (Coil Controller), factory assembled.
PAGE 6
Tab33.book Page 6 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters IT. Electro-Mechanical A-6 July 2008 Contactors — Full Voltage, Non-reversing and Reversing Reversing Contactors When Ordering Specify A NEMA Size, Continuous Ampere Rating, Voltage, kW/hp, and Non-reversing or Reversing Note: ■ An N511 (Size 00 – 4) consists of two N04N (Contact Blocks), an N03N (FVR Coil Controller), Mechanical Interlock, Fanning Strips and Mounting Plate, factory assembled.
PAGE 7
Tab33.book Page 7 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters IT. Electro-Mechanical A-7 July 2008 Starters — Full Voltage, Non-reversing and Reversing Product Description Contents Description Product Family Overview Product Description . . . . . . Standards and Certifications . . . . . . . . . . Catalogue Number Selection. . . . . . . . . . . . . . Starters — Non-reversing and Reversing Product Description . . . . . . Features . . . . . . . . . . . . . . . Product Selection . . . .
PAGE 8
Tab33.book Page 8 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters IT. Electro-Mechanical A-8 July 2008 Starters — Full Voltage, Non-reversing and Reversing Product Selection Non-reversing Starters A When Ordering Specify NEMA Size, Continuous Ampere Rating, Voltage, kW/hp, Non-reversing or Reversing and Overload Adjustment Range (Amperes) Note: ■ An N101 (00 – 4) consists of an N04N (Contact Block) and an N05N (Non-reversing Overload Relay), factory assembled.
PAGE 9
Tab33.book Page 9 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters IT.
PAGE 10
Tab33.book Page 10 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters IT. Electro-Mechanical A-10 July 2008 Technical Data and Specifications Table A-6. Specifications Description Size 00, 0 Size 1 Size 2 Size 3, 4 Size 5 Overall Dimensions in Inches (mm) — w x h x d A Non-reversing Contactor 1.8 x 4.4 x 2.4 (45 x 111 x 60) 2.1 x 4.4 x 2.4 (54 x 113 x 60) 3.0 x 5.9 x 3.1 (76 x 150 x 79) 4.1 x 8.0 x 3.5 (105 x 203 x 90) 5.6 x 14.0 x 7.
PAGE 11
Tab33.book Page 11 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters IT. Electro-Mechanical A-11 July 2008 Technical Data and Specifications Table A-6. Specifications (Continued) Description Size 00, 0 Size 1 Size 2 Size 3, 4 Size 5 IP20 IP10 IP20 IP20 IP10 IP10 IP20 IP00 IP10 IP20 IP00 IP00 IP20 IP00 IP00 14 – 1 AWG (1.5 – 35 mm2) 14 – 2 AWG (1.5 – 25 mm2) .7" (18 mm) 45 lb-in (5.0 Nm) for Single 14 – 8 AWG (1.
PAGE 12
Tab33.book Page 12 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters IT. Electro-Mechanical A-12 July 2008 Technical Data and Specifications Electrical Life — AC-1, AC-2, AC-3 and AC-4 Utilization Categories Table A-8. Utilization Categories The International Electrotechnical Commission (IEC) has developed utilization categories for contactors and auxiliary contacts.
PAGE 13
Tab33.book Page 13 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters IT.
PAGE 14
Tab33.book Page 14 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters IT. Electro-Mechanical A-14 July 2008 Accessories NEMA Contact Block NEMA Solid-State Overload Relay A Table A-11. NEMA Solid-State Overload Relay Table A-9.
PAGE 15
Tab33.book Page 15 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters IT. Electro-Mechanical A-15 July 2008 Accessories Auxiliary Contacts Table A-14. IEC Ratings DC-13 AC-15 Ue Voltage Ue Voltage le le Amps. Amps. 24 5 48 8 48 2.5 120 6 125 1.1 240 4 440 2 250 Auxiliary Contacts are available for mounting on Eaton’s Cutler-Hammer Intelligent Technologies (IT.) Electro-Mechanical Contactors and Starters.
PAGE 16
Tab33.book Page 16 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters IT. Electro-Mechanical A-16 July 2008 Accessories Mounting Plates Lug Kits A Table A-19. Mounting Plates NEMA Size 00, 0, 1 2 3, 4 5 Metal Reversing Contactor/Starter Plates Catalogue Price Number EMA9B EMA9D EMA9E EMA9F Reversing Fanning Strips Table A-22.
PAGE 17
Tab33.book Page 17 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters IT. Electro-Mechanical A-17 July 2008 Renewal Parts Coils Contact Kits A Table A-24. Coils Description Catalogue Number Size 1 Coil Size 2 Coil Size 3, 4 Coil Size 5 Coil EMCC EMCD EMCE EMCF Price Table A-26. Contact Kits For reversing contactors and starters, order two.
PAGE 18
Tab33.book Page 18 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters IT. Electro-Mechanical A-18 July 2008 Dimensions Non-reversing Contactors (Sizes 00 – 1) Table A-28. Approximate Dimensions in Inches (mm) NEMA Size Overall Mounting Holes Req. Mtg. Screws Terminals Control Line Load J K P Q R .2 (5) .9 (23) (3) #8 M4 .7 (19) 1.2 (30) 1.2 (30) .2 (5) .8 (20) (3) #8 M4 .7 (19) 1.2 (30) 1.
PAGE 19
Tab33.book Page 19 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters IT. Electro-Mechanical A-19 July 2008 Dimensions Non-reversing Contactors (Sizes 2 – 4) Table A-29. Approximate Dimensions in Inches (mm) NEMA Size Overall Mounting Holes Req. Mtg. Screws Control Line Load J K P Q R .5 (13) .9 (23) (4) #6 x 2 M3.5 x 50 2.4 (60) 1.5 (37) .6 (14) .6 (15) — (4) #8 x 1.5 M4 x 40 2.8 (72) 1.7 (42) .
PAGE 20
Tab33.book Page 20 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters IT. Electro-Mechanical A-20 July 2008 Dimensions Reversing Contactors (Sizes 00 – 4) Table A-31. Approximate Dimensions in Inches (mm) NEMA Size Overall Mounting Holes Req. Mtg. Screws Control Line Load H K P Q R 5.35 (136) .3 (7) (3) #10 M5 2.0 (50) 1.5 (38) .9 (22) 3.15 (80) 5.35 (136) .3 (7) (3) #10 M5 2.0 (50) 1.5 (38) .6 (16) 4.4 (112) 5.51 (140) 6.89 (175) .2 (6) (3) #10 M5 2.6 (67) 1.
PAGE 21
Tab33.book Page 21 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters IT. Electro-Mechanical A-21 July 2008 Dimensions Reversing Contactors (Size 5) Table A-32. Approximate Dimensions in Inches (mm) NEMA Size 5 Overall Mounting Holes Req. Mtg. Screws Terminals Control Line Load H K P Q R 2.19 (55.5) (4) 5/16 M8 .8 (20) 4.4 (112) 4.
PAGE 22
Tab33.book Page 22 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters IT. Electro-Mechanical A-22 July 2008 Dimensions Non-reversing Starters (Sizes 00 – 4) Table A-33. Approximate Dimensions in Inches (mm) NEMA Overall Size Width Height A Mounting Holes Depth Depth w/ Auxiliary Depth added w/ DIN Rail Width Height Mtg. Hole to Top Req. Mtg. Reset Button Terminals DIN Rail Screws Width Height Depth Control Line Load to Top A B C D E F G H J K L M N P Q R 00, 0 1.
PAGE 23
Tab33.book Page 23 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters IT. Electro-Mechanical A-23 July 2008 Dimensions Non-reversing Starter (Size 5) Table A-34. Approximate Dimensions in Inches (mm) NEMA Overall Size Width Length Depth Depth w/Logic Level Auxiliary A B C D 5 5.7 (145) 19.4 (492) 7.0 (178) 8.2 (208) Width w/Side Auxiliaries E Mounting Holes Req. Mtg. Reset Button Terminals Width Height Mntg.
PAGE 24
Tab33.book Page 24 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters IT. Electro-Mechanical A-24 July 2008 Dimensions Reversing Starter (Size 5) Table A-36. Approximate Dimensions in Inches (mm) A NEMA Overall Mounting Holes Size Width Length Depth Depth w/Logic Width Width H1 Mntg. H2 Level Auxiliary w/Side Hole Auxiliaries to Top A B C D E F G H I 5 11.8 (300) 21.0 (533) 7.0 (178) 8.2 (208) Line Terminals (1 L1, 3 L2, 5 L3) 12.8 (325) 7.82 (199) 18.3 2.19 (465) (55.
PAGE 25
Tab33.book Page 25 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-25 July 2008 Product Family Overview ■ ■ ■ ■ ■ NEMA AN16DN0AB NEMA Size 1 Starter ■ ■ NEMA Size 1 Contactor ■ Product Description Freedom Series starters and contactors feature a compact, space-saving design, using state-of-the-art technology and the latest in high strength, impact and temperature resistant insulating materials. ■ ■ ■ Straight-through wiring — line lugs at top, load lugs at bottom.
PAGE 26
Tab33.book Page 26 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-26 July 2008 Catalogue Number Selection Catalogue Number Selection Table A-37.
PAGE 27
Tab33.book Page 27 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-27 July 2008 Contactors — Non-reversing and Reversing Technical Data Contents Description Product Family Overview Product Description . . . . . . Features . . . . . . . . . . . . . . . Standards and Certifications . . . . . . . . . . Catalogue Number Selection. . . . . . . . . . . . . . Contactors — Non-reversing and Reversing Product Description . . . . . . Features . . . . . . . . . . . . . . .
PAGE 28
Tab33.book Page 28 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-28 July 2008 Contactors — Non-reversing and Reversing A NEMA Size 00 3-Pole Contactor Cat. No. CN55AN3AB NEMA Size 3 3-Pole Contactor Cat. No. CN15KN3A NEMA Size 0 3-Pole Contactor Cat. No. CN15BN3AB Product Selection — 3-Pole Contactors Table A-40.
PAGE 29
Tab33.book Page 29 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-29 July 2008 Contactors — Non-reversing and Reversing Product Selection — 2-, 4- and 5-Pole Contactors Table A-42.
PAGE 30
Tab33.book Page 30 Sunday, September 21, 2008 10:27 PM A-30 NEMA Contactors & Starters Freedom July 2008 Starters — 3-Phase Non-reversing and Reversing, Full Voltage ❑ Contents Description A Page Product Family Overview Product Description . . . . . . . A-25 Features . . . . . . . . . . . . . . . . A-25 Standards and Certifications . . . . . . . . . . . A-25 Catalogue Number Selection . . . . . . . . . . . . . .
PAGE 31
Tab33.book Page 31 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-31 July 2008 Starters — 3-Phase Non-reversing and Reversing, Full Voltage Technical Data Table A-46. Plugging and Jogging Service Horsepower Ratings Table A-44.
PAGE 32
Tab33.book Page 32 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-32 July 2008 Starters — 3-Phase Non-reversing and Reversing, Full Voltage, Bi-Metallic Overload Product Selection When Ordering Supply ■ A ■ Catalogue Number Heater pack number (see selection table, Pages A-64 – A-64) or full load current. Size 0 Non-reversing Starter Size 3 Vertical Reversing Starter Size 1 Reversing Starter Table A-47.
PAGE 33
Tab33.
PAGE 34
Tab33.book Page 34 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-34 July 2008 Starters — Single-Phase Non-reversing, Full Voltage, Bi-Metallic Overload Wiring Diagrams 1 L1 A AC Lines 1 A1 “C” 3 L2 A2 2/13 M 3/14 98 97 96 Reset 95 OL 2/T1 4/T2 T1 2 6/T3 T2 4 Separate Control Remove Wire “C” if supplied and connect separate control lines to the Number 1 Terminal on the remote pilot device and to the Number 96 Terminal on the overload relay.
PAGE 35
Tab33.book Page 35 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-35 July 2008 Starters — 3-Phase Non-reversing and Reversing, Full Voltage, C396 Electronic Overload Product Selection A Catalogue Number AN14GN0_ Table A-53.
PAGE 36
Tab33.book Page 36 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-36 July 2008 Technical Data and Specifications Table A-57. Coil Data Notes P.U. Pick-up time is the average time taken from closing of the coil circuit to main contact touch. D.O. Drop-out time is the average time taken from opening of the coil circuit to main contact separation. A All data is based on a standard contactor with no auxiliary devices and a 120V AC or 24V DC magnet coil.
PAGE 37
Tab33.book Page 37 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-37 July 2008 Technical Data and Specifications Table A-59.
PAGE 38
Tab33.book Page 38 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-38 July 2008 Technical Data and Specifications Electrical Life — AC-3 and AC-4 Utilization Categories 100,000,000 Life Load Curves 10,000,000 Operations Note: AC-3 tests are conducted at rated device currents and AC-4 tests are conducted at six times rated device currents. All tests have been run at 460V, 60 Hz.
PAGE 39
Tab33.book Page 39 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-39 July 2008 Accessories 3-Pole Top Mounted Fuse Block Kit Mechanical Interlock and Reversing Kits IEC Sizes A – K, NEMA Sizes 00 – 2 Mechanical interlocks and reversing kits are designed for field assembly of reversing contactors or starters from Freedom Series components. The Reversing Kits include a Mechanical Interlock, stabilizer bar and a pre-cut, trimmed and formed wire set.
PAGE 40
Tab33.book Page 40 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-40 July 2008 Accessories Solid-State Timers A Solid-State Timer Solid-State ON DELAY Timer — Side Mounted on Freedom Series NEMA 00 – 2, IEC A – K and C25D, C25E and C25F Frame This timer is designed to be wired in series with the load (typically a coil). When the START button is pushed (power applied to timer), the ON DELAY timing function starts.
PAGE 41
Tab33.book Page 41 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-41 July 2008 Accessories DIN Rail Mounting Channel — 35 mm Adapter to DIN Rail Mount Designed for DIN rail mounting of IEC style contactors and starters. Designed to allow DIN rail mounting of NEMA 1 – 2 and IEC G – K contactors. Includes all hardware required to convert contactors from panel mounting to 35 mm DIN rail mounting.
PAGE 42
Tab33.book Page 42 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-42 July 2008 Accessories DC/AC Interface Module A The Catalogue Number C320DC Interface Module is an optically isolated solid-state switch which provides a means of operating AC coils with 5 – 48V DC control signal. It Cat. No. C320DC acts as a space saving interposing relay which can switch a specified 50/60 Hz AC source to the contactor or starter coil.
PAGE 43
Tab33.book Page 43 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-43 July 2008 Accessories Auxiliary Contacts NEMA Sizes 3 – 8 — IEC Sizes L – S Contact Configuration Code Base Auxiliary Contact Cat. No. C320KGS42 This two-digit code is found on the auxiliary contact to assist in identifying the specific contact configuration. The first digit indicates the quantity of NO contacts and the second indicates the quantity of NC contacts. Auxiliary Contac Cat. No.
PAGE 44
Tab33.book Page 44 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-44 July 2008 Accessories Auxiliary Contact Location NEMA Sizes 3 – 8, IEC Sizes L – S The sketches below illustrate the maximum number of auxiliary contacts that can be assembled to a contactor or starter and their locations. The sketches below illustrate the maximum number of auxiliary contacts that can be assembled to a contactor and their locations. Table A-86.
PAGE 45
Tab33.book Page 45 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-45 July 2008 Accessories DC Magnet Coils EXAMPLE: For Size 0 AC contactor with a 24V DC coil, change AN16BN0AC to AN16BN0T1C.
PAGE 46
Tab33.book Page 46 Sunday, September 21, 2008 10:27 PM A-46 NEMA Contactors & Starters Freedom July 2008 Accessories Operation A A1 These DC coil kits have separate pickup and seal windings. A special (side mounted) early-break NCI auxiliary contact is used to either disconnect the pick-up winding or insert the seal winding in series with the pick-up winding, depending on the frame size of the contactor. DC coil kits come in two styles, a suffix 1 and a suffix 4.
PAGE 47
Tab33.book Page 47 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-47 July 2008 Accessories Table A-90. Competitive Mounting Plates — Approximate Dimensions and Shipping Weights NEMA Size Catalogue Number Dimensions in Inches (mm) Wide A Deep B Ship Wt. Lbs. (kg) 0 – 00 1 2 3 4 5 C321CMP0 C321CMP1 C321CMP2 C321CMP3 C321CMP4 C321CMP5 3.25 (82.6) 3.75 (95.3) 3.75 (95.3) 6.00 (152.4) 7.50 (190.5) 11.00 (279.4) .63 (.29) .90 (.41) 1.20 (.54) 2.40 (1.09) 3.00 (1.36) 6.63 (3.
PAGE 48
Tab33.book Page 48 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-48 July 2008 Renewal Parts Note: For a complete listing of parts, refer to the Renewal Parts Publication Number referenced below. Table A-92.
PAGE 49
Tab33.book Page 49 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-49 July 2008 Renewal Parts Note: For a complete listing of parts, refer to the Renewal Parts Publication Number referenced below. Table A-92.
PAGE 50
Tab33.book Page 50 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-50 July 2008 Renewal Parts Note: For a complete listing of parts, refer to the Renewal Parts Publication Number referenced below. Table A-92. For Catalogue Numbers AN16, AN30, AN40, AN56, AN70, AN80, AN800, CN15, CN35 and CN55 Contactors and Starters (Continued) Description A Renewal Parts Publication Number NEMA Size 7 Series A1 Part No. 20848 Series B1 Part No.
PAGE 51
Tab33.book Page 51 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-51 July 2008 Dimensions Non-reversing Contactors Table A-93. Approximate Dimensions and Shipping Weights — Open Type NEMA Size Number of Poles Dimensions in Inches (mm) Wide A High B Deep C Mounting D G 4.62 (117.3) 4.62 (117.3) 5.80 (147.3) 5.80 (147.3) 5.80 (147.3) .54 (13.7) .54 (13.7) .54 (13.7) .54 (13.7) .54 (13.7) — — — — — — — — — — — — A E 00 0 1–2 1–2 1–2 2–4 2–3 2–3 4 5 1.75 (44.5) 1.
PAGE 52
Tab33.book Page 52 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-52 July 2008 Dimensions Reversing Contactors Table A-94. Approximate Dimensions and Shipping Weights — Open Type NEMA Size Dimensions in Inches (mm) Wide A High B 00 – 0 1–2 3 4 5 4.20 (106.7) 5.71 (145.0) 8.70 (221.0) 14.68 (372.9) 14.50 (368.3) 4.35 (110.5) 5.05 (128.3) 7.17 (182.1) 9.11 (231.4) 12.25 (311.2) 6 7 8 19.77 (502.2) 28.00 (711.2) 30.13 (765.3) 16.61 (421.9) 26.75 (679.5) 39.00 (990.
PAGE 53
Tab33.book Page 53 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-53 July 2008 Dimensions Non-reversing Starters, Bi-Metallic Overload Table A-95. Approximate Dimensions and Shipping Weights — Open Type NEMA Size Dimensions in Inches (mm) Wide A 00 – 0 1 – 1P 2 3 4 5 6 7 8 High B Deep C Mounting D E F G Ship. Wt. Lbs. (kg) A 1.80 (45.7) 2.56 (65.0) 2.56 (65.0) 4.08 (103.6) 7.05 (179.1) 6.60 (167.6) 7.08 (179.8) 8.08 (205.2) 11.35 (288.3) 12.06 (306.3) 3.52 (89.
PAGE 54
Tab33.book Page 54 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-54 July 2008 Dimensions Reversing Starters, Bi-Metallic Overload Table A-96. Approximate Dimensions and Shipping Weights — Open Type A NEMA Dimensions in Inches (mm) Size Wide High A B Deep C 00 – 0 1 2 3 4 4.20 (106.7) 5.71 (145.0) 5.71 (145.0) 8.70 (221.0) 14.68 (372.9) 7.38 (187.5) 7.08 (179.8) 8.08 (205.2) 11.35 (288.3) 12.06 (306.3) 5 6 7 8 14.50 (368.3) 19.77 (502.2) 28.06 (712.7) 30.38 (771.
PAGE 55
Tab33.book Page 55 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-55 July 2008 Dimensions Reversing Starters — Vertical Construction, Bi-Metallic Overload Table A-97. Approximate Dimensions and Shipping Weights — AN56V Open Vertical Starter NEMA Size Dimensions in Inches (mm) 0 1 2 3 4 Wide A High B Deep C Mounting Wide D High E 4.25 (108.0) 4.25 (108.0) 4.25 (108.0) 9.25 (235.0) 9.08 (230.6) 12.05 (306.1) 12.05 (306.1) 12.05 (306.1) 16.75 (425.5) 19.84 (503.9) 3.
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Tab33.book Page 56 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-56 July 2008 Dimensions Multispeed Starters, Bi-Metallic Overload Table A-98. Approximate Dimensions and Shipping Weights — AN700 Open Vertical Starter NEMA Size A Dimensions in Inches (mm) Wide High A B Ship Wt. Lbs. (kg) Deep C Mounting Wide D Wire Zone F High E 3.52 (89) 4.42 (112) 4.42 (112) 5.89 (150) 7.25 (184) 7.76 (197) 3.50 (89) 5.25 (133) 5.25 (133) 7.00 (178) 13.50 (343) 13.50 (343) 6.
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Tab33.book Page 57 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-57 July 2008 Dimensions Non-reversing Starters, C396 Electronic Overload Table A-99. Approximate Dimensions and Shipping Weights — C396 Electronic Overload NEMA Size Dimensions in Inches (mm) Wide High A B 00 – 0 1 2 3 2.13 (54.0) 2.59 (65.9) 2.59 (65.9) 4.09 (103.9) 6.60 (167.6) 7.08 (179.7) 8.08 (205.1) 11.40 (289.6) Deep C Mounting Wide D High E Wide D1 High E1 3.65 (92.8) 4.49 (114.0) 4.49 (114.
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Tab33.book Page 58 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-58 July 2008 Dimensions Table A-100. Approximate Dimensions and Shipping Weights — C396 Electronic Overload NEMA Size A 4 5 6 Dimensions in Inches (mm) Wide High A B Deep C Mounting Wide D High E Wide D1 High E1 7.00 (177.8) 7.64 (194.0) 9.47 (240.5) 7.17 (182.2) 7.57 (192.4) 9.89 (251.2) 6.00 (152.4) 6.00 (152.4) 3.10 (79.7) 8.50 (215.8) 16.01 (406.6) 18.00 (457.2) — — 3.18 (80.9) — .66 (16.7) .
PAGE 59
Tab33.book Page 59 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-59 July 2008 Dimensions Table A-101. Approximate Dimensions and Shipping Weights — C396 Electronic Overload NEMA Size 7 8 Dimensions in Inches (mm) Wide High A B Deep C Mounting Wide D High E Wide D1 High E1 15.11 (383.8) 15.11 (383.8) 12.63 (320.9) 14.69 (373.0) 13.25 (336.6) 13.25 (336.6) 21.25 (539.8) 16.75 (425.5) .93 (23.7) .93 (23.7) 1.27 (32.4) — 29.04 (737.7) 35.28 (895.
PAGE 60
Tab33.book Page 60 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-60 July 2008 Relays — Thermal Overload ■ Contents A Description Page Thermal Overload Relays Product Description . . . . . . . Features . . . . . . . . . . . . . . . . Operation . . . . . . . . . . . . . . . Technical Information . . . . . Technical Data . . . . . . . . . . . Factory Modifications . . . . . Accessories . . . . . . . . . . . . . Replacement Parts . . . . . . . . Dimensions . . . . . . . . . .
PAGE 61
Tab33.
PAGE 62
Tab33.book Page 62 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-62 July 2008 Relays — Thermal Overload A Factory Modifications Replacement Parts C306 Thermal Overload Relays with Mounting Adapter Heater Pack Replacement Consists of a thermal overload relay mounted to a terminal base adapter — permits fast and easy installation. The heater pack series is determined by the 6th character of the Catalogue Number.
PAGE 63
Tab33.book Page 63 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-63 July 2008 Relays — Thermal Overload Overload Relay Lug Adapter Kit Overload Relay Replacement — Series A Only When replacing a Catalogue Number C306DN3 (Part No. 10-6044) or C306GN3 (10-6319) Series A overload relay on a starter, order a Series B overload relay and Series B heater packs. Cat. No. C306KAL1-3 Overload Relay Lug Adapter Kit Superseded 32A Series A Overload Relay Cat. No.
PAGE 64
Tab33.book Page 64 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-64 July 2008 Relays — Thermal Overload Product Selection A 75A Overload Cat. No. C306GN3B 75A Overload Cat. No. C306GT3B 32A Overload Cat. No. C306DT3B 32A Overload Cat. No. C306DN3B Table A-114.
PAGE 65
Tab33.book Page 65 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-65 July 2008 Relays — Thermal Overload Table A-117. Standard Trip — Class 20 Heater Selection Overload Relay Size Motor Full Load Ampere Rating Catalogue Number (Includes 3 Heater Packs) Dial Position A B C D Table A-118. Fast Trip — Class 10 Heater Selection Price For Use with NEMA Sizes 00 – 0 Series C, NEMA Sizes 1 – 2 Series B; IEC Sizes A – F Series C, IEC Sizes G – K Series B 32A or 75A .254 .
PAGE 66
Tab33.book Page 66 Sunday, September 21, 2008 10:27 PM A-66 NEMA Contactors & Starters Freedom July 2008 Relays — C396 Electronic Overload Contents Description A Page Electronic Overload Relays Product Description . . . . . . . Features . . . . . . . . . . . . . . . . Standards and Certifications . . . . . . . . . . . Catalog Number Selection . . . . . . . . . . . . . . Product Selection. . . . . . . . . Accessories . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . .
PAGE 67
Tab33.book Page 67 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-67 July 2008 Relays — C396 Electronic Overload Catalogue Number Selection Table A-119. C396 Electronic Overload Catalogue Numbering System C396 A 2 A P05 SEL AX A Adapter Suffix Code Device Type C396 = C396 Electronic Overload Relay See Tables A-120 to A-123. Class Frame Size SEL = Selectable A = 45 mm B = 65 mm C = 110 mm Max. Amperes Current Rating Feature Set Frame A (45 mm) P05 = 0.1 – 0.
PAGE 68
Tab33.book Page 68 Sunday, September 21, 2008 10:27 PM A-68 NEMA Contactors & Starters Freedom July 2008 Relays — C396 Electronic Overload Product Selection Table A-124. C396 Stand-Alone Overload Relay FLA Range (Amps) Description Catalogue Number Price 45 mm Overload Frame Size 0.1 – 0.5 0.4 – 2.0 1–5 1.6 – 8 6.4 – 32 9 – 45 A Cat. No.
PAGE 69
Tab33.book Page 69 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-69 July 2008 Relays — C396 Electronic Overload Table A-127. C396 Overload for Integrated Use with Freedom NEMA Contactors FLA Range (Amps) NEMA Contactor Frame Size Description Catalogue Number Price Accessories Table A-129. C396 Electronic Overload Accessories Description 45 mm Overload Frame Size 0.1 – 0.5 0.4 – 2.
PAGE 70
Tab33.book Page 70 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-70 July 2008 Relays — C396 Electronic Overload Technical Data and Specifications Table A-130. Overload Relay Specifications General Description A Table A-130. Overload Relay Specifications (Continued) C396_2_ Standard General Description Protection C396_2_ Standard Thermal 1.05 x FLA: Does not trip 1.
PAGE 71
Tab33.book Page 71 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Freedom A-71 July 2008 Relays — C396 Electronic Overload Dimensions Mounting Holes for #6 or M4 Screws (2 Qty.) A 3.60 (91.5) 3.23 (82.0) 2.34 (59.5) 1.54 (39.1) 1.57 (40.0) .18 .20 (4.5) (5.0) 3.41 (86.5) .94 (23.8) 1.93 (49.0) Figure A-38. 45 mm Stand-Alone C396 Electronic Overload Relay Mounting Holes for #10 or M5 Screws (4 Qty.) .03 (.8) 1.65 (41.9) 4.49 (114.0) .16 (4.1) .24 (6.1) 2.50 (63.5) 4.
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Tab33.book Page 72 Sunday, September 21, 2008 10:27 PM A-72 NEMA Contactors & Starters Freedom July 2008 Relays — C396 Electronic Overload 3.80 (96.5) A .25 (6.4) 6.10 (154.9) Mounting Holes for #10 or M5 Screws (4 Qty.) 1.25 (31.9) 1.89 (47.9) .04 (1.0) .06 (1.5) 3.70 (94.0) 3.70 (94.0) 8.54 (217.0) .12 (3.0) 3.80 (96.5) .16 (4.0) 6.05 (153.7) 4.33 (110.0) Figure A-40. 110 mm Stand-Alone C396 Electronic Overload Relay For more information visit: www.EatonCanada.
PAGE 73
Tab33.book Page 73 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters A200 A-73 July 2008 Contactors — Non-reversing and Reversing Contents Description Contactors — Non-reversing and Reversing . . . . . . . . . . . . Product Description — Sizes 00 – 4. . . . . . . . . . . . Product Description — Sizes 5 – 9. . . . . . . . . . . . . Instructional Leaflets . . . . . Product Selection — Non-reversing, Sizes 00 – 9. . . . . . . . . . . . Product Selection — Reversing, Sizes 00 – 9. . . . . . .
PAGE 74
Tab33.book Page 74 Sunday, September 21, 2008 10:27 PM A-74 NEMA Contactors & Starters A200 July 2008 Contactors — Non-reversing and Reversing Multi-voltage coil ratings allow selection of the voltage which closely matches the actual system voltage to assure optimum contactor operation. Each contactor accommodates two Type J11 auxiliary contacts, providing up to four auxiliary circuits, normally-open or normally-closed (NO and NC).
PAGE 75
Tab33.book Page 75 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters A200 A-75 July 2008 Contactors — Non-reversing and Reversing A A201 Size 1 Contactor Product Selection — Non-reversing, Sizes 00 – 9 When Ordering Specify Order by Catalogue Number from Table A-131, plus Suffix for coil voltages, verifying usage of appropriate sizes. Table A-131. Front Connected Contactors Selection Size Amps Max.
PAGE 76
Tab33.book Page 76 Sunday, September 21, 2008 10:27 PM A-76 NEMA Contactors & Starters A200 July 2008 Contactors — Non-reversing and Reversing Class A211 Reversing Contactors — Horizontally Mounted Class A251 Reversing Contactors — Vertically Mounted Table A-135. Reversing Contactors Selection Size Amps Max.
PAGE 77
Tab33.book Page 77 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters A200 A-77 July 2008 Contactors — Non-reversing and Reversing Dimensions and Shipping Weights Not to be used for construction purposes unless approved. Table A-138. Non-reversing Open Contactors Dimensions NEMA No. Fig. Mounting Size of Screws Poles No. Size Approximate Dimensions in Inches (mm) A B C Weight, Lbs. (kg) D E F G H 00, 0, 1 2 – 4 5 A A 3 3 #10 #10 3.31 (84.1) 4.19 (106.4) 4.38 (111.3) 4.38 (111.
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Tab33.book Page 78 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters A200 A-78 July 2008 Contactors — Non-reversing and Reversing Not to be used for construction purposes unless approved. Table A-139. Reversing Open Contactors Dimensions A NEMA No. Size of Poles Fig. Mounting Screws No. Size Approximate Dimensions in Inches (mm) A B C Weight, Lbs. (kg) D E F G H 00, 0, 1 3 x 3 H. A 3 x 3 V. B 3 3 #10 #10 7.13 (181.1) 3.33 (84.6) 4.45 (113.0) 9.61 (244.1) 5.05 (128.3) 5.
PAGE 79
Tab33.book Page 79 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters A200 A-79 July 2008 Starters — Non-reversing and Reversing Contents Type B Overload Relay, Manual Reset Only Description Page Starters — Non-reversing and Reversing . . . . . . . . . . . . . . . Product Description — Sizes 00 – 4. . . . . . . . . . . . Product Description — Sizes 5 – 9. . . . . . . . . . . . . Features and Benefits . . . . Instructional Leaflets . . . . .
PAGE 80
Tab33.book Page 80 Sunday, September 21, 2008 10:27 PM A-80 NEMA Contactors & Starters A200 July 2008 Starters — Non-reversing and Reversing Types of Starters A Class A200, Sizes 5 and 6 — Nonreversing starters contain an AC magnetically-operated Size 5 or Size 6 line contactor and block Type B threepole overload relay, along with three current transformers. A control relay whose contacts handle the coil current of the starter is provided with Size 6 starters.
PAGE 81
Tab33.book Page 81 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters A200 A-81 July 2008 Starters — Non-reversing and Reversing Table A-140. Non-reversing Starters Selection — 2 Poles Size Amps Max.
PAGE 82
Tab33.book Page 82 Sunday, September 21, 2008 10:27 PM A-82 NEMA Contactors & Starters A200 July 2008 Starters — Non-reversing and Reversing Table A-144. Reversing Starters Selection Size Amps Max.
PAGE 83
Tab33.book Page 83 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters A200 A-83 July 2008 Starters — Two-Speed Product Selection For Separate Two-Winding Motors Heaters A Enter heaters as separate item by listing Catalogue Number from table, Pages A106 – A-107, as required per starter. Table A-147. Three-Phase, Non-reversing, Reversing 60 Hz Starters — Heater Selection NEMA Amps Constant Horsepower 208V 240V Constant or Variable Torque 480V 600V 208V 240V 480V 600V Table A-149.
PAGE 84
Tab33.book Page 84 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters A200 A-84 July 2008 Starters — Non-reversing and Reversing Dimensions and Shipping Weights Not to be used for construction purposes unless approved. Table A-151. Open Non-reversing Starters Dimensions A NEMA Size No. of Poles Fig. Mounting Screws 00, 0, 1 2, 3 2 Dimensions in Inches (mm) Weight, Lbs. (kg) No. Size A B C D E F G H J K L M A 3 #10 3.31 (84.1) 6.42 (163.1) 4.61 (117.1) 6.
PAGE 85
Tab33.book Page 85 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters A200 A-85 July 2008 Starters — Non-reversing and Reversing Not to be used for construction purposes unless approved. Table A-152. Open Reversing Starters Dimensions NEMA Size 00, 0, 1 Number of Poles Fig. Mounting Screws Dimensions in Inches (mm) Weight, Lbs. (kg) No. Size A B C D E F G J K L M N 7.13 (181.1) 3.33 (84.6) 6.50 (165.1) 11.63 (295.4) 5.05 (128.3) 5.05 (128.3) 6.00 (152.4) 11.13 (282.
PAGE 86
Tab33.book Page 86 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters A200 A-86 July 2008 Starters — Non-reversing and Reversing Not to be used for construction purposes unless approved. Table A-153. Open Multi-Speed Starters Dimensions A NEMA Number Size of Poles Fig. Mounting Screws Dimensions in Inches (mm) No. Size A 00, 0, 1 3 x 3 Horiz. A 3 #10 5 x 3 Horiz. B 3 #10 3 x 3 Horiz. A 3 #10 5 x 3 Horiz. B 3 #10 3 x 3 Horiz. A 3 1/4 in. 5 x 3 Horiz.
PAGE 87
Tab33.book Page 87 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters A200 A-87 July 2008 Technical Data and Specifications Electrical Characteristics Table A-154. Electrical Characteristics — Sizes 00 – 4 Max. Voltage Rating Ampere Rating (Open) (Enclosed) Table A-155.
PAGE 88
Tab33.book Page 88 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters A200 A-88 July 2008 Technical Data and Specifications DC Power Pole Ratings A The following represent typical production test values and should not be interpreted as a guarantee of actual performance. Table A-156. DC Operated 120 and 240V Coils Contactor Size 0 1 2 3 4 DC Contact Amp Rating 2 Poles in Series 120V 240V — 20 45 75 90 — 10 30 40 70 Non-inductive load.
PAGE 89
Tab33.book Page 89 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters A200 A-89 July 2008 Technical Data and Specifications Mechanical Characteristics NEMA Standard ICS 2-110 Direct-current operated contactors shall withstand 110% of their rated voltage continuously without injury to the operating coils and shall close successfully at 80% of their rated voltage.
PAGE 90
Tab33.book Page 90 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters A200 A-90 July 2008 Technical Data and Specifications Combination Ratings Table A-161. Combination Ratings — Sizes 00 – 2 A Short-Circuit Protective Device (SCPD) Table A-162. Combination Ratings — Sizes 3 and 4 Max.
PAGE 91
Tab33.book Page 91 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters A200 A-91 July 2008 Accessories Factory Modifications Table A-165.
PAGE 92
Tab33.book Page 92 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters A200 A-92 July 2008 Accessories F-56 Fuse Block B3NO Bell Alarm Contact ■ ■ ■ A ■ ■ ■ SS-56 Surge Suppressor ■ ■ ■ ■ ■ Designed to be used with magnetic motor controllers through Size 4 in 120V, 60 Hz control circuit applications where electronic equipment is used. Steady State Coil Volts: 120, 60 Hz, RMS Peak Input Volts: 169.6, 60 Hz, Max. Amplitude Max.
PAGE 93
Tab33.book Page 93 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters A200 A-93 July 2008 Accessories Replacement Auxiliary Contacts Mechanical Interlocks Table A-175. Replacement Auxiliary Contacts Table A-178. Mechanical Interlocks Contactor Size Contact Arrangement Aux. Elect.
PAGE 94
Tab33.book Page 94 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters A200 A-94 July 2008 Renewal Parts A When Ordering Specify General Information Use this renewal parts data to identify device by style number, catalogue number and/or description. This renewal parts data will provide the proper identification of standard parts which July be required for maintenance of Eaton’s Cutler-Hammer components. Select style number of replacement part from the following pages.
PAGE 95
Tab33.book Page 95 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters A200 A-95 July 2008 Renewal Parts AC Starters, Contactors A200, A201 Table A-183.
PAGE 96
Tab33.book Page 96 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters A200 A-96 July 2008 Renewal Parts AC Starters, Contactors A200, A201 (Continued) Accessories for Size 5 – 9 AC Contactors A Table A-188.
PAGE 97
Tab33.book Page 97 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters A200 A-97 July 2008 Renewal Parts AC Starters, Contactors A200, A201 (Continued) Accessories for Model J – K, Series 3, 4 Table A-191. DC Coils Voltage Model J Size 3, 4 A 2-, 3-Pole Style Number 24 48 125 250 125/250 Price 1255C68G04 1255C68G05 1255C68G01 1255C68G02 1255C68G03 Use only on units originally supplied with DC coil. Dual Voltage Coils.
PAGE 98
Tab33.book Page 98 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters A200 A-98 July 2008 Renewal Parts Accessories for A201 Contactors — Size 5 – 9 Table A-194.
PAGE 99
Tab33.book Page 99 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters A200 A-99 July 2008 Relays — Thermal and Fast Trip, Product Family Overview Contents Description Thermal and Fast Trip Overload Relays Product Family Overview . . . . . . . . . . . . . Design Features . . . . . . . . Instruction Leaflets . . . . . . Thermal Type B, Class 20, Manual Reset . . . . . . . . . Thermal Type A, Class 20, Auto/Manual Reset . . . . . Type FT Fast Trip, Class 10 . . . . . . . . . . . . . .
PAGE 100
Tab33.book Page 100 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters A200 A-100 July 2008 Relays — Thermal and Fast Trip, Thermal Type B Thermal Type B, Class 20, Manual Reset A Ambient Compensation Standards and Certifications The Type B ambient compensated design is supplied as standard on all A200 starters. This design uses a second compensating bimetal responsive to ambient air temperature in the surrounding enclosure.
PAGE 101
Tab33.book Page 101 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters A200 A-101 July 2008 Relays — Thermal and Fast Trip, Thermal Type B Dimensions Not to be used for construction purposes unless approved. Table A-198. Thermal Type B Overload Relays Dimensions Relay Size Approximate Dimensions in Inches (mm) A B C D 3 4 3.13 (79.5) 3.38 (85.9) 4.06 (103.1) 4.38 (111.3) .44 (11.2) .31 (7.9) .31 (7.9) .19 (4.8) A .28 (7.1) Dia. 3 Mtg. Slots .2 (5.1) Dia. 6 Mtg. Slots .17 (4.
PAGE 102
Tab33.book Page 102 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters A200 A-102 July 2008 Relays — Thermal and Fast Trip, Thermal Type A Thermal Type A, Class 20, Auto/Manual Reset A Operation Standards and Certifications The Type A overload relay is a bimetallic actuated device. The bimetal elements are operated by precisely calibrated heaters.
PAGE 103
Tab33.book Page 103 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters A200 A-103 July 2008 Relays — Thermal and Fast Trip, Thermal Type A Dimensions Not to be used for construction purposes unless approved. C Table A-201. Type A Single-Pole — Approximate Dimensions in Inches (mm) N Q P Dim. A B C R Trip Indicator A Common Terminal K Dia. 2 Mtg. Holes B No Terminal (When Supplied) T NC Terminal G S F E D H M J L Single-Pole (Size 4 Shown) Figure A-47.
PAGE 104
Tab33.book Page 104 Sunday, September 21, 2008 10:27 PM A-104 NEMA Contactors & Starters A200 July 2008 Relays — Thermal and Fast Trip, Type FT Fast Trip Type FT Fast Trip, Class 10 Application Description A The Type FT overload relay is designed to protect special purpose motors having restricted thermal and locked rotor capabilities. Using modern block type, bimetallic design, this relay will provide Class 10 operation in single- or three-phase applications.
PAGE 105
Tab33.book Page 105 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters A200 A-105 July 2008 Relays — Thermal and Fast Trip, Type FT Fast Trip Dimensions Not to be used for construction purposes unless approved. Table A-205. Type FT Overload Relays Dimensions Relay Size Approximate Dimensions in Inches (mm) A B C D E 3 4 4.25 (108.0) 4.50 (114.3) .53 (13.5) .59 (15.0) 2.91 (73.9) 3.03 (77.0) .09 (2.3) .22 (5.6) .06 (1.5) .19 (4.8) A 4.49 (114) Hand Reset Pos. 4.38 (111.
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Tab33.book Page 106 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters A200 A-106 July 2008 Relays — Thermal and Fast Trip, Heater Selection Heater Selection Heater coils are rated to protect 40°C rise motors, and open and drip-proof motors having a service factor of 1.15 where the motor and the controller are at the same ambient temperature.
PAGE 107
Tab33.book Page 107 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters A200 A-107 July 2008 Relays — Thermal and Fast Trip, Heater Selection Table A-208. Heater Selection — Type A and B Overload Relays, Sizes 0, 1 and 2 Size Starter Non-compensated Open Starters and Ambient Comp.
PAGE 108
Tab33.book Page 108 Sunday, September 21, 2008 10:27 PM A-108 NEMA Contactors & Starters Advantage July 2008 Product Family Overview sensing monitoring, an energybalanced contact closure system that increased life by decreasing electrical and mechanical wear and an intelligent coil controller optimizing the contact closing process based on varying control circuit conditions. Coordinating these breakthroughs to provide enhanced motor control performance is concentrated in the SURE chip.
PAGE 109
Tab33.book Page 109 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Advantage A-109 July 2008 Contactors — Non-reversing and Reversing Product Description Contents Description Page Product Family Overview Product Description . . . . . . Benefits . . . . . . . . . . . . . . . . Contactors — Non-reversing and Reversing Product Description . . . . . . Features . . . . . . . . . . . . . . . Product Selection . . . . . . . . Technical Data . . . . . . . . . . . . .
PAGE 110
Tab33.book Page 110 Sunday, September 21, 2008 10:27 PM A-110 NEMA Contactors & Starters Advantage July 2008 Starters — Non-reversing and Reversing Contents Description A Product Family Overview Product Description . . . . . . . Benefits. . . . . . . . . . . . . . . . . Starters — Non-reversing and Reversing Product Description . . . . . . . Features . . . . . . . . . . . . . . . . Technical Data . . . . . . . . . . . Options . . . . . . . . . . . . . . . . . Product Selection. . . . . . . . .
PAGE 111
Tab33.book Page 111 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Advantage A-111 July 2008 Starters — Non-reversing and Reversing Product Selection When Ordering Specify ■ Non-reversing Catalogue Number as specified in table below. ■ Reversing Catalogue Number as specified in table below. A Table A-212. Advantage Starters — 3-Pole Non-reversing and Reversing — Wired for Separate Control — Heaters Not Required — NEMA Sizes 1 – 6 NEMA Size Motor Voltage Max.
PAGE 112
Tab33.book Page 112 Sunday, September 21, 2008 10:27 PM A-112 NEMA Contactors & Starters Advantage July 2008 Starters — Non-reversing, Two-Speed Product Selection Contents Description A Product Family Overview Product Description . . . . . . . Benefits. . . . . . . . . . . . . . . . . Starters — Non-reversing Two-Speed Product Selection. . . . . . . . . Technical Data . . . . . . . . . . . . . . Accessories and Field Modification Kits . . . . . . . . . . Renewal Parts . . . . . . . . . . . . .
PAGE 113
Tab33.book Page 113 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Advantage A-113 July 2008 Starters — Non-reversing, Two-Speed Table A-213. Two-Speed Advantage Starters — Wired for Separate Control — Heaters Not Required — NEMA Sizes 1– 6 (Continued) NEMA Size Motor Voltage Max.
PAGE 114
Tab33.book Page 114 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Advantage A-114 July 2008 Technical Data and Specifications Table A-214.
PAGE 115
Tab33.book Page 115 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Advantage A-115 July 2008 Technical Data and Specifications Table A-218.
PAGE 116
Tab33.book Page 116 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Advantage A-116 July 2008 Technical Data and Specifications Overload Trip Current Settings Full Voltage Starters A Table A-225. Size 1 — Upper Current Range To select the overload current trip setting, find the starter size table. Locate the full load current from motor nameplate in column A or B. Change DIP switch positions 5 – 1 to correspond to the table. Column A Service Factor 1.15 to 1.
PAGE 117
Tab33.book Page 117 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Advantage A-117 July 2008 Technical Data and Specifications Overload Trip Current Settings (Continued) Table A-229. Size 5 Current Range Table A-227. Size 3 Current Range Column A Service Factor 1.15 to 1.25 Column B Service Factor 1.0 Min. Max. Min. Max. Trip Rating Amperes DIP Switch Setting (Positions) (54321) 9.9 10.9 12.0 13.2 14.5 – – – – – 10.8 11.9 13.1 14.4 15.8 10.8 – 11.8 – 13.0 – 14.3 – 15.
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Tab33.book Page 118 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Advantage A-118 July 2008 Technical Data and Specifications Short Circuit Ratings Table A-231. Short-Circuit Ratings A Short-Circuit Protective Device (SCPD) Max. Circuit Short-Circuit Typical Rating Breaker Withstand Rating Disconnect (SCPD) Interrupting Current Voltage Device Rating Size 1 Class H Fuse 60A — 5,000A 600V 30A DS Sw. Class J, R or T Fuse 60A — 100,000A 50,000A 480V 600V 30A DS Sw.
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Tab33.book Page 119 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Advantage A-119 July 2008 Accessories DeviceNet™ Communications Module DeviceNet Module The DeviceNet Communications module (Catalogue Number WPONIDNA) is designed to plug into the Advantage with the attached cable and plug. The module can be snapped onto the top or bottom of the Advantage unit. It can also be mounted separately using the mounting plate assembly (Catalogue Number WPONIBASE).
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Tab33.book Page 120 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Advantage A-120 July 2008 Accessories Sizes 1 & 2 Sizes 3 & 4 Sizes 5 & 6 Top View A 1.61 (40.9) 1.68 (42.7) Front View .29 (7.4) 2.25 (57.2) Local LED Trip Indication (When Used) (All Sizes) 2.14 (54.4) 1.47 (37.3) Control Wire Ring/Spade Terminal Block From C NO/NC Contact 4.20 (106.7) Note: Plug Orientation (All Sizes) For Removal of Bell Alarm Module .55 (14.0) (All Sizes) 1.02 (25.
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Tab33.book Page 121 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Advantage A-121 July 2008 Accessories OL Selection DIP Switch Window ■ Internal Trip Indicator Mount remotely up to 6 ft. away Unit completely assembled including legend plate ■ Available also in reset-only form — no trip indication provided ■ Table A-243.
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Tab33.book Page 122 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Advantage A-122 July 2008 Advantage Control Modules An additional Metering Module replaces conventional ammeters (three-phase), replaces reset mechanisms and displays trip cause and data, control voltage and status. A Full Voltage Pushbutton Control Module This Metering Module can be used independently or in conjunction with any of the ACMs.
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Tab33.book Page 123 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Advantage A-123 July 2008 Advantage Control Modules Reversing and 2-Speed Pushbutton Modules RES Reset 3.5 (88.9) Run Rev Off OL Alarm OL Trip Trip Status Only Run Fwd Run Rev Off FWD FORWARD (FAST)/REVERSE (SLOW)/STOP The four digit display will show the current in each phase, control voltage or cause of trip.
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Tab33.book Page 124 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Advantage A-124 July 2008 Dimensions Non-reversing Contactors, NEMA Sizes 1 – 6 4 Circuit Aux. Contact Block (When Used) I A H F Communications Connector (When Used) 4 Circuit Aux. Contact Block (When Used) A G CL 4 Pt. Control Terminal Block (Max. 2 of #14 per Point) D B Slots for #10 Mounting Screws (3 Holes) E C Figure 1 Sizes 1 and 2 Contactor 4 Circuit Aux.
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Tab33.book Page 125 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Advantage A-125 July 2008 Dimensions Horizontal Reversing, Open Contactors, NEMA Sizes 1 – 6 4 Circuit Aux. Cont. Blk. (When Used) A I F G A A F I 4 Circuit Aux. Cont. Blk. (When Used) G D DJ J H B H K B Matches Bottom Mounting for A210 Size 1 C Matches Bottom Mounting for A210 Size 2 4 Pt. Control Terminal Block (Max.
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Tab33.book Page 126 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Advantage A-126 July 2008 Dimensions Vertical Reversing, Open Contactors, NEMA Sizes 1 – 6 A G F A I I A G F 4 Pt. Control Terminal Block (Max. 2 of #14 per Point) 4 Circuit Aux. Cont. Blk. (When Used) 4 Circuit Aux. Cont. Blk. (When Used) D B B 4 Circuit Aux. Cont. Blk.
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Tab33.book Page 127 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Advantage A-127 July 2008 Dimensions Non-reversing Starters, NEMA Sizes 1 – 6 4 Circuit Aux. Contact Block (When Used) A F G I H CL Communications Connector (When Used) Push .02 (.5) in to Reset (When Used) 4 Circuit Aux. Contact Block (When Used) A G F I Push .02 (.5) in to Reset (When Used) Manual Reset (When Used) D B Trip Ind./Reset Connector (When Used) 4 Pt. Control Terminal Block (Max.
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Tab33.book Page 128 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Advantage A-128 July 2008 Dimensions Horizontal Reversing, Open Starters, NEMA Sizes 1 – 6 A F I DJ 4 Circuit Aux. Cont. Blk. (When Used) 4 Pt. Control Terminal Block A (Max. 2 of #14 per Point) Communication Connector G (When Used) Manual Reset (When Used) K Push .02 (.
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Tab33.book Page 129 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Advantage A-129 July 2008 Dimensions Vertical Reversing, Open Starters, NEMA Sizes 1 – 6 A G F I F CL 4 Circuit Aux. Contact Block (When Used) 4 Circuit Aux. Contact Block (When Used) Communications Connector (When Used) H Manual Reset (When Used) Push .02 (.5) in to Reset (When Used) C H D B Push .02 (.5) in to Reset 4 Pt. Control Terminal Block (Max.
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Tab33.
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Tab33.book Page 131 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Advantage A-131 July 2008 Wiring Diagrams Non-reversing and Reversing Starters, NEMA Sizes 1 – 6 L3 T3 L2 T2 L3 T3 L1 T1 L2 T2 (Current Sensors Are Integral Inside Starter Units) L1 T1 M H1 H2 X1 X2 Optional Stop Mb H2 X1 X2 Trip Ind.
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Tab33.book Page 132 Sunday, September 21, 2008 10:27 PM A-132 NEMA Contactors & Starters Advantage July 2008 PowerNet Communication Devices Contents Description A Page Parameters Displayed Technical Data ■ ■ Central Monitoring Unit. . . . . . A-132 Product Operated Network Interface (PONI) . . . . . . . . . . .
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Tab33.book Page 133 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Advantage A-133 July 2008 PowerNet Communication Devices Wiring Diagram 6 Advantage CMU Alarm Trip 120 or 240V AC Ground A J5 J3 1 2 3 4 5 6 7 8 9 2 Wire Connector (Supplied with CMU) Communication Module (Optional) 6 J6 1 4 5. Modular Telephone Connector. Type RJ11 is to Be Supplied by the Customer and Wired per View A Required at Computer. 6. Ground Shielding at Only One Place as Shown. 7.
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Tab33.book Page 134 Sunday, September 21, 2008 10:27 PM A-134 NEMA Contactors & Starters Advantage July 2008 PowerNet Communication Devices Product Operated Network Interface (PONI) ■ ■ A Product Description ■ To use the PowerNet Communications network with Advantage motor control, a PONI is required for each device. The WPONI operates at 9600 baud.
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Tab33.book Page 135 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Citation A-135 July 2008 Renewal Parts For Catalogue Numbers A10, A11, A13, A30, A31, A40, A41, A50, A51, A70, A71, A80, A81, B10, B11, B50, B51, B52, C10, C30 and C50 Contactors and Starters Note: For a complete listing of parts refer to the Renewal Parts Publication Number referenced on the device nameplate. Table A-255.
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Tab33.book Page 136 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Citation A-136 July 2008 Renewal Parts Table A-255. Citation Renewal Parts (Continued) Description Size 1 Size 2 Size 3 Series A1 A Part Number Price Part Number Series B1 Price Part Number Series A1 Price Part Number Series B1 Price Part Number Price Set of Contacts Part Number on Contactor or Starter Nameplate 2-Pole without Interlock . . . . . . . . . . . . . . . . . . . 3-Pole without Interlock . . . .
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Tab33.book Page 137 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Citation A-137 July 2008 Renewal Parts Table A-255.
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Tab33.book Page 138 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Type N A-138 July 2008 Renewal Parts For Type N Control Table A-256. Contact Kits A Poles NEMA Size Part Number 3 0 1 2 3 4 1605226 1605212 1605202 1625563 1625564 Price Table A-257.
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Tab33.book Page 139 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Solenoids — Alternating Current A-139 July 2008 10370 Series Product Description Contents Description Page AC Solenoids Product Description . . . . . Features . . . . . . . . . . . . . . . Product Selection . . . . . . . Dimensions . . . . . . . . . . . .
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Tab33.book Page 140 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Solenoids — Alternating Current A-140 July 2008 10370 Series Dimensions Table A-259. Approximate Dimensions in Inches (mm) and Shipping Weights Size Push Type Pull Type Dimensions in Inches (mm) A Wide A High B Deep C D E Ship. Dimensions in Inches (mm) Wt. Wide High Deep Mounting Lbs. A B C D E (kg) 3.63 (92.2) 4.88 (124.0) 6.13 (155.7) 6.13 (155.7) 2.25 (57.2) 3.00 (76.2) 4.13 (104.9) 4.13 (104.9) 1.
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Tab33.book Page 141 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Shoe Brakes — AC and DC Magnetic A-141 July 2008 511 Series Features Contents Description Page AC and DC Magnetic Shoe Brakes Product Description . . . . . A-141 Application Description . . . A-141 Features . . . . . . . . . . . . . . . A-141 Brake Selection . . . . . . . . . A-141 Shipping Weights . . . . . . . . A-141 Dimensions . . . . . . . . . . . . A-144 Product Selection . . . . . . . .
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Tab33.book Page 142 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Shoe Brakes — AC and DC Magnetic A-142 July 2008 511 Series Product Selection When Ordering Specify ■ Brake ❑ Catalogue Number plus Suffix Number for coil ❑ Example: 511H1193-41 ■ Wheel ❑ Catalogue Number plus Suffix Number for bore size ❑ Example: 511H1150-3 A Size S-4 Brake and Wheel Table A-262.
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Tab33.book Page 143 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Shoe Brakes — AC and DC Magnetic A-143 July 2008 511 Series Table A-263. Brake Wheels Wheel Size in Inches 4.0 Min. Bore in Inches (mm) Max. Bore in Inches (mm) .50 (12.7) 1.38 (35.1) WK2 Pilot Bore in Inches (mm) Straight Bore Base Catalogue Number .50 (12.7) .06 Tapered Bore Finished Bore Pilot Bore Only Price Price 511H1150 Base Catalogue Number 5.5 .75 (19.1) 2.00 (50.8) .75 (19.1) .
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Tab33.book Page 144 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Shoe Brakes — AC and DC Magnetic A-144 July 2008 511 Series Dimensions .69 (17.5) Dia. 4.25 (108) 4 Mtg. Holes Wheel Face For Removal of 1.12 7.38 .88 Wing Nuts (28.4) (187.5) (22.4) A 9.38 (238.3) 1.75 (44.5) .88 (22.4) 3.75 (95.3) R 2.25 (57.2) 6.25 2.25 (158.8) (57.2) 3.75 4.69 (119.1) (95.3) U E P K Hub Length M .88 (22.4) 15.19 (385.8) 13.25 (336.6) Q L C A 10.0 (254) Dia. 4.0 (101.6) 2.0 (50.
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Tab33.book Page 145 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Reference Data A-145 July 2008 IEC Utilization Categories Table A-266. Used in Technical Data & Formulas Code Descriptions (See also IEC/EN 60947-1; 2.1.
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Tab33.book Page 146 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Reference Data A-146 July 2008 Annex A (informative) Table A-267.
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Tab33.book Page 147 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Reference Data A-147 July 2008 Motor Ratings Data Ampere Rating of AC and DC Motors Ampere ratings of motors vary somewhat, depending upon the type of motor. The values given below are for drip-proof, Class B insulated (T Frame) where available, 1.15 service factor, NEMA Design B motors.
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Tab33.book Page 148 Sunday, September 21, 2008 10:27 PM NEMA Contactors & Starters Reference Data A-148 July 2008 A Single-Phase AC Motors DC Motors Table 430.248. Full-Load Currents in Amperes, Single-Phase Alternating-Current Motors The following values of full-load currents are for motors running at usual speeds and motors with normal torque characteristics.