Technical data

ManualsBrandsMTD ManualsLawn Mower122-270A

March 2009

CA08102001E For more information visit:

www.eaton.com

Contents

NEMA Contactors & Starters

33-1

NEMA Contactors &

Starters

Description Page

IT.

Electro-Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-2

Contactors — Full Voltage, Non-reversing and Reversing . . . . . . . . . . . .

33-4

Starters — Full Voltage, Non-reversing and Reversing. . . . . . . . . . . . . . .

33-7

IT.

Electro-Mechanical — Enclosed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-25

Contactors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33-29

Starters — Non-combination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33-31

Starters — Combination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33-33

Modiﬁcation Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33-42

IT.

Manual and Combination Motor Controllers . . . . . . . . . . . . . . . . . . . . . . 33-51

NEMA Contactors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33-51

Freedom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-68

Contactors — Non-reversing and Reversing . . . . . . . . . . . . . . . . . . . . . . .

33-70

Starters — 3-Phase Non-reversing and Reversing,

Full Voltage, Bi-Metallic Overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33-73

Starters — 3-Phase Multispeed, Bi-Metallic Overload . . . . . . . . . . . . . . .

33-76

Starters — Single-Phase Non-reversing,

Full Voltage, Bi-Metallic Overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33-77

Starters — 3-Phase Non-reversing and Reversing,

Full Voltage, C396 Electronic Overload . . . . . . . . . . . . . . . . . . . . . . . . . .

33-78

Technical Data and Speciﬁcations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33-79

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33-82

Relays — Thermal Overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33-103

Relays — C396 Electronic Overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33-109

Freedom, Full Voltage — Enclosed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-116

Contactors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33-121

Starters — Non-combination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33-125

Starters — Combination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33-130

A200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-148

Contactors — Non-reversing and Reversing . . . . . . . . . . . . . . . . . . . . . . .

33-148

Starters — Non-reversing and Reversing . . . . . . . . . . . . . . . . . . . . . . . . .

33-154

Starters — Two-Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33-158

Relays — Thermal and Fast Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33-174

Relays — Current Sensing Protective — IQ500 . . . . . . . . . . . . . . . . . . . . .

33-183

A200 — Enclosed Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-185

Starters — Non-reversing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33-185

Starters — Reversing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33-187

Advantage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-193

Contactors — Non-reversing and Reversing . . . . . . . . . . . . . . . . . . . . . . .

33-194

Starters — Non-reversing and Reversing . . . . . . . . . . . . . . . . . . . . . . . . .

33-195

Starters — Non-reversing, Two-Speed. . . . . . . . . . . . . . . . . . . . . . . . . . . .

33-197

Advantage Control Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33-207

PowerNet Communication Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33-217

Advantage, Full Voltage — Enclosed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-220

Starters — Non-combination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33-224

Starters — Combination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33-225

Citation — Renewal Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-229

Type N — Renewal Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-232

Solenoids — Alternating Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-233

Shoe Brakes — AC and DC Magnetic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-235

Reference Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-239

Summary of content (242 pages)

PAGE 1
NEMA Contactors & Starters 33-1 NEMA Contactors & Starters March 2009 CA08102001E Contents Description Page IT. Electro-Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-2 Contactors — Full Voltage, Non-reversing and Reversing . . . . . . . . . . . . 33-4 Starters — Full Voltage, Non-reversing and Reversing. . . . . . . . . . . . . . . 33-7 IT. Electro-Mechanical — Enclosed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contactors .
PAGE 2
NEMA Contactors & Starters IT. Electro-Mechanical 33-2 March 2009 Product Family Overview ISO 9002 Certification When you turn to Eaton’s Cutler-Hammer Products, you turn to quality. The International Standards Organization (ISO) has established a series of standards acknowledged by 91 industrialized nations to bring harmony to the international quest for quality.
PAGE 3
NEMA Contactors & Starters IT. Electro-Mechanical 33-3 March 2009 Catalog Number Selection Catalog Number Selection (Open Components) Table 33-1. IT.
PAGE 4
33-4 NEMA Contactors & Starters IT. Electro-Mechanical March 2009 Contactors — Full Voltage, Non-reversing and Reversing Product Description Contents Description 33 Product Family Overview Product Description . . . . . . . Standards and Certifications . . . . . . . . . . . Catalog Number Selection . . . . . . . . . . . . . . Contactors — Non-reversing and Reversing Product Description . . . . . . . Features . . . . . . . . . . . . . . . . Product Selection . . . . . . . .
PAGE 5
NEMA Contactors & Starters IT. Electro-Mechanical 33-5 March 2009 Contactors — Full Voltage, Non-reversing and Reversing Product Selection Non-reversing Contactors When Ordering Specify 33 NEMA Size, Continuous Ampere Rating, Voltage, kW/hp and Non-reversing or Reversing Note: ■ An N111 (Size 00 – 4) consists of an N04N (Contact Block) and an N02N (Coil Controller), factory assembled. ■ An N111F (Size 5) has an internal coil controller, factory assembled. Cat. No. N111BS0X3N Table 33-2.
PAGE 6
NEMA Contactors & Starters IT. Electro-Mechanical 33-6 March 2009 Contactors — Full Voltage, Non-reversing and Reversing Reversing Contactors When Ordering Specify 33 NEMA Size, Continuous Ampere Rating, Voltage, kW/hp, and Non-reversing or Reversing Note: ■ An N511 (Size 00 – 4) consists of two N04N (Contact Blocks), an N03N (FVR Coil Controller), Mechanical Interlock, Fanning Strips and Mounting Plate, factory assembled.
PAGE 7
NEMA Contactors & Starters IT. Electro-Mechanical 33-7 March 2009 Starters — Full Voltage, Non-reversing and Reversing Product Description Contents Description Product Family Overview Product Description . . . . . . Standards and Certifications . . . . . . . . . . Catalog Number Selection . . . . . . . . . . . . . Starters — Non-reversing and Reversing Product Description . . . . . . Features . . . . . . . . . . . . . . . Product Selection . . . . . . . . Technical Data and Specifications . . . . . . .
PAGE 8
NEMA Contactors & Starters IT. Electro-Mechanical 33-8 March 2009 Starters — Full Voltage, Non-reversing and Reversing Product Selection Non-reversing Starters 33 When Ordering Specify NEMA Size, Continuous Ampere Rating, Voltage, kW/hp, Non-reversing or Reversing and Overload Adjustment Range (Amperes) Note: ■ An N101 (00 – 4) consists of an N04N (Contact Block) and an N05N (Non-reversing Overload Relay), factory assembled.
PAGE 9
NEMA Contactors & Starters IT. Electro-Mechanical 33-9 March 2009 Starters — Full Voltage, Non-reversing and Reversing Reversing Starters When Ordering Specify NEMA Size, Continuous Ampere Rating, Voltage, kW/hp, Non-reversing or Reversing and Overload Adjustment Range (Amperes) 33 Note: ■ An N501 (Size 00 – 4) consists of two N04N (Contact Blocks), N06N (Reversing Overload Relay), Fanning Strips, Mechanical Interlock and Mounting Plate, factory assembled.
PAGE 10
NEMA Contactors & Starters IT. Electro-Mechanical 33-10 March 2009 Technical Data and Specifications Table 33-6. Specifications Description Size 00, 0 Size 1 Size 2 Size 3, 4 Size 5 Overall Dimensions in Inches (mm) — w x h x d 33 Non-reversing Contactor 1.8 x 4.4 x 2.4 (45 x 111 x 60) 2.1 x 4.4 x 2.4 (54 x 113 x 60) 3.0 x 5.9 x 3.1 (76 x 150 x 79) 4.1 x 8.0 x 3.5 (105 x 203 x 90) 5.6 x 14.0 x 7.0 (142 x 355 x 178) Reversing Contactor 3.8 x 5.9 x 2.7 (96 x 149 x 69) 4.5 x 5.9 x 2.
PAGE 11
NEMA Contactors & Starters IT. Electro-Mechanical 33-11 March 2009 Technical Data and Specifications Table 33-6. Specifications (Continued) Description Size 00, 0 Size 1 Size 2 Size 3, 4 Size 5 IP20 IP10 IP20 IP20 IP10 IP10 IP20 IP00 IP10 IP20 IP00 IP00 IP20 IP00 IP00 14 – 1 AWG (1.5 – 35 mm2) 14 – 2 AWG (1.5 – 25 mm2) .7" (18 mm) 45 lb-in (5.0 Nm) for Single 14 – 8 AWG (1.
PAGE 12
NEMA Contactors & Starters IT. Electro-Mechanical 33-12 March 2009 Technical Data and Specifications Electrical Life — AC-1, AC-2, AC-3 and AC-4 Utilization Categories Table 33-8. Utilization Categories The International Electrotechnical Commission (IEC) has developed utilization categories for contactors and auxiliary contacts. The IEC utilization categories are used to define the type of electrical load for estimating electrical life, and do not imply the devices are IEC rated.
PAGE 13
NEMA Contactors & Starters IT.
PAGE 14
NEMA Contactors & Starters IT. Electro-Mechanical 33-14 March 2009 Accessories NEMA Contact Block NEMA Solid-State Overload Relay 33 Table 33-11. NEMA Solid-State Overload Relay Table 33-9. NEMA Contact Block Size Size Amperes Catalog Number Price U.S.
PAGE 15
NEMA Contactors & Starters IT. Electro-Mechanical 33-15 March 2009 Accessories Auxiliary Contacts Table 33-14. IEC Ratings DC-13 AC-15 Ue Voltage Ue Voltage le le Amps. 24 5 48 8 48 2.5 120 6 125 1.1 240 4 440 2 250 Auxiliary Contacts are available for mounting on Eaton’s Cutler-Hammer Intelligent Technologies (IT.) Electro-Mechanical Contactors and Starters.
PAGE 16
NEMA Contactors & Starters IT. Electro-Mechanical 33-16 March 2009 Accessories Mounting Plates Lug Kits 33 Table 33-19. Mounting Plates NEMA Size 00, 0, 1 2 3, 4 5 Metal Reversing Contactor/Starter Plates Catalog Price Number U.S. $ EMA9B EMA9D EMA9E EMA9F Reversing Fanning Strips Table 33-22.
PAGE 17
NEMA Contactors & Starters IT. Electro-Mechanical 33-17 March 2009 Renewal Parts Coils Contact Kits 33 Table 33-24. Coils Description Catalog Number Size 1 Coil Size 2 Coil Size 3, 4 Coil Size 5 Coil EMCC EMCD EMCE EMCF Price U.S. $ Table 33-26. Contact Kits For reversing contactors and starters, order two. NEMA Size DIN Rail Catch 1 Description Catalog Number Price U.S.
PAGE 18
NEMA Contactors & Starters IT. Electro-Mechanical 33-18 March 2009 Dimensions Non-reversing Contactors (Sizes 00 – 1) Table 33-28. Approximate Dimensions in Inches (mm) NEMA Size Overall Mounting Holes Req. Mtg. Screws Terminals Control Line Load J K P Q R .2 (5) .9 (23) (3) #8 M4 .7 (19) 1.2 (30) 1.2 (30) .2 (5) .8 (20) (3) #8 M4 .7 (19) 1.2 (30) 1.2 (30) Width Height Depth Depth w/ Auxiliary Depth added w/ DIN Rail Width Height Mtg.
PAGE 19
NEMA Contactors & Starters IT. Electro-Mechanical 33-19 March 2009 Dimensions Non-reversing Contactors (Sizes 2 – 4) Table 33-29. Approximate Dimensions in Inches (mm) NEMA Size Overall Mounting Holes Req. Mtg. Screws Control Line Load J K P Q R .5 (13) .9 (23) (4) #6 x 2 M3.5 x 50 2.4 (60) 1.5 (37) .6 (14) .6 (15) — (4) #8 x 1.5 M4 x 40 2.8 (72) 1.7 (42) .3 (8) Width Height Depth Depth w/ Auxiliary Depth added w/ DIN Rail Width Height Mtg.
PAGE 20
NEMA Contactors & Starters IT. Electro-Mechanical 33-20 March 2009 Dimensions Reversing Contactors (Sizes 00 – 4) Table 33-31. Approximate Dimensions in Inches (mm) NEMA Size Overall Mounting Holes Req. Mtg. Screws Control Line Load H K P Q R 5.35 (136) .3 (7) (3) #10 M5 2.0 (50) 1.5 (38) .9 (22) 3.15 (80) 5.35 (136) .3 (7) (3) #10 M5 2.0 (50) 1.5 (38) .6 (16) 4.4 (112) 5.51 (140) 6.89 (175) .2 (6) (3) #10 M5 2.6 (67) 1.9 (48) .9 (22) 4.9 (125) 7.87 (200) 9.06 (230) .
PAGE 21
NEMA Contactors & Starters IT. Electro-Mechanical 33-21 March 2009 Dimensions Reversing Contactors (Size 5) Table 33-32. Approximate Dimensions in Inches (mm) NEMA Size 5 Overall Mounting Holes Req. Mtg. Screws Terminals Control Line Load H K P Q R 2.19 (55.5) (4) 5/16 M8 .8 (20) 4.4 (112) 4.4 (112) Width Height Depth Depth w/Logic Level Auxiliary Width w/Side Auxiliaries Width Height Mounting Hole to Top A B C D E F G 11.7 (297) 17.2 (436) 7.0 (178) 8.2 (208) 12.
PAGE 22
NEMA Contactors & Starters IT. Electro-Mechanical 33-22 March 2009 Dimensions Non-reversing Starters (Sizes 00 – 4) Table 33-33. Approximate Dimensions in Inches (mm) NEMA Overall Size Width Height 33 Mounting Holes Depth Depth w/ Auxiliary Depth added w/ DIN Rail Width Height Mtg. Hole to Top A B C D E F G 00, 0 1.8 (45) 5.0 (127) 2.5 (63) 3.6 (91) .1 (3) 1.33 (33.8) 1 2.1 (54) 5.4 (138) 2.5 (63) 3.6 (91) .1 (3) 2 3.0 (76) 5.9 (150) 3.1 (79) 4.2 (107) 3, 4 4.1 (105) 8.
PAGE 23
NEMA Contactors & Starters IT. Electro-Mechanical 33-23 March 2009 Dimensions Non-reversing Starter (Size 5) Table 33-34. Approximate Dimensions in Inches (mm) NEMA Overall Size Width Length Depth Depth w/Logic Level Auxiliary A B C D 5 5.7 (145) 19.4 (492) 7.0 (178) 8.2 (208) Width w/Side Auxiliaries E Mounting Holes Req. Mtg. Reset Button Terminals Width Height Mntg. Screws Width Height Depth Control Line Load Load Hole to Top F G I K L M N P Q R S 6.7 (170) 1.75 (44.5) 18.3 (465) .58 (14.
PAGE 24
NEMA Contactors & Starters IT. Electro-Mechanical 33-24 March 2009 Dimensions Reversing Starter (Size 5) Table 33-36. Approximate Dimensions in Inches (mm) 33 NEMA Overall Mounting Holes Size Width Length Depth Depth w/Logic Width Width H1 Mntg. H2 Level Auxiliary w/Side Hole Auxiliaries to Top A B C D E F G H I 5 11.8 (300) 21.0 (533) 7.0 (178) 8.2 (208) Line Terminals (1 L1, 3 L2, 5 L3) 12.8 (325) 7.82 (199) 18.3 2.19 (465) (55.5) Req. Reset Button Terminals Mtg.
PAGE 25
NEMA Contactors & Starters IT. Electro-Mechanical — Enclosed 33-25 March 2009 Product Family Overview Contents Description Standards and Certifications Product Family Overview Product Description . . . . . . 33-25 Standards and Certifications . . . . . . . . . . 33-25 Catalog Number Selection . . . . . . . . . . . . . 33-26 Cover Control . . . . . . . . . . . 33-27 Contactors . . . . . . . . . . . . . . . . 33-29 Non-combination Starters . . . . . . . . . . . . . . . . .
PAGE 26
NEMA Contactors & Starters IT. Electro-Mechanical — Enclosed 33-26 March 2009 Product Family Overview Catalog Number Selection Table 33-37. NEMA Intelligent Technologies (IT.) Line Enclosed Control Catalog Numbering System EC T 33 22 1 1 A A B - A Design Modification Codes T = IT. — NEMA Class Table 01 = Non-reversing Contactor — 3-Pole 33-42 02 = Reversing Contactor — 3-Pole 33-43 05 = Non-combination Non-reversing Starter 33-44 Cover Control — Starters Type 1 Non-comb.
PAGE 27
NEMA Contactors & Starters IT. Electro-Mechanical — Enclosed 33-27 March 2009 Product Family Overview Cover Control Non-combination Starters Control Power Transformer (CPT) may be required. 33 Combination Starters ■ ■ ■ ■ ■ ■ Cover control for Combination Starters uses 10250T style devices as standard. E22 style cover control options are available (Table 33-41). Selector switches are maintained with lever operators. Pushbuttons are momentary type with extended pushbutton.
PAGE 28
NEMA Contactors & Starters IT. Electro-Mechanical — Enclosed 33-28 March 2009 Product Family Overview 33 E22 Selector Switch Table 33-41.
PAGE 29
NEMA Contactors & Starters IT. Electro-Mechanical — Enclosed 33-29 March 2009 Contactors Features ■ ■ Full Voltage 3-Phase Electromechanical 33 Type 1 IT. NEMA Contactor Product Selection Table 33-42. Class ECT01 — Non-reversing Contactor — 3-Pole NEMA Size Motor Voltage Max.
PAGE 30
NEMA Contactors & Starters IT. Electro-Mechanical — Enclosed 33-30 March 2009 Contactors Table 33-43. Class ECT02 — Reversing Contactor — 3-Pole NEMA Size 33 Motor Voltage Max.
PAGE 31
NEMA Contactors & Starters IT. Electro-Mechanical — Enclosed 33-31 March 2009 Non-combination Starters Features Full Voltage 3-Phase Electromechanical ■ Solid-State Overload Relay ■ ■ 33 Type 12 Non-combination IT. Starter Product Selection Table 33-44. Class ECT05 — Non-combination Non-reversing Starter NEMA Size Motor Voltage Max.
PAGE 32
NEMA Contactors & Starters IT. Electro-Mechanical — Enclosed 33-32 March 2009 Non-combination Starters Table 33-45. Class ECT06 — Non-combination Reversing Starter NEMA Size 33 Motor Voltage Max.
PAGE 33
NEMA Contactors & Starters IT. Electro-Mechanical — Enclosed 33-33 March 2009 Combination Starters — Fusible and Non-fusible Features Full Voltage 3-Phase Electromechanical ■ Solid-State Overload Relay ■ ■ 33 Product Selection Table 33-46. Class ECT16 — Combination Non-reversing Starter — Fusible Disconnect Motor Voltage Max.
PAGE 34
NEMA Contactors & Starters IT. Electro-Mechanical — Enclosed 33-34 March 2009 Combination Starters — Fusible and Non-fusible Table 33-47. Class ECT16 — Combination Non-reversing Starter — Non-fusible Disconnect Motor Voltage 33 Coil Voltage Max.
PAGE 35
NEMA Contactors & Starters IT. Electro-Mechanical — Enclosed 33-35 March 2009 Combination Starters — Fusible and Non-fusible Table 33-48. Class ECT17 — Combination Reversing Starter — Fusible Disconnect Motor Voltage Max.
PAGE 36
NEMA Contactors & Starters IT. Electro-Mechanical — Enclosed 33-36 March 2009 Combination Starters — Fusible and Non-fusible Table 33-49. Class ECT17 — Combination Reversing Starter — Non-fusible Disconnect Motor Voltage 33 Coil Voltage Max.
PAGE 37
NEMA Contactors & Starters IT. Electro-Mechanical — Enclosed 33-37 March 2009 Combination Starters — Circuit Breaker Features Full Voltage 3-Phase Electromechanical ■ Solid-State Overload Relay ■ Integrated Cover Control (Type 1/12) ■ ■ 33 Type 12 Combination IT. Starter with HMCPE Product Selection Table 33-50. Class ECT22 — Combination Non-reversing Starter — Circuit Breaker Motor Voltage Max.
PAGE 38
NEMA Contactors & Starters IT. Electro-Mechanical — Enclosed 33-38 March 2009 Combination Starters — Circuit Breaker Tables 33-50 Class ECT22 — Combination Non-reversing Starter — Circuit Breaker (Continued) Motor Voltage Max.
PAGE 39
NEMA Contactors & Starters IT. Electro-Mechanical — Enclosed 33-39 March 2009 Combination Starters — Circuit Breaker Table 33-51. Class ECT23 — Combination Reversing Starter — Circuit Breaker Motor Voltage Max.
PAGE 40
NEMA Contactors & Starters IT. Electro-Mechanical — Enclosed 33-40 March 2009 Combination Starters — Circuit Breaker Table 33-51. Class ECT23 — Combination Reversing Starter — Circuit Breaker (Continued) Motor Voltage Max.
PAGE 41
NEMA Contactors & Starters .IT. Electro-Mechanical — Enclosed 33-41 March 2009 Wiring Diagrams Wiring Diagrams M (If Used) Ø1 Ø2 Ø1 Ø2 Ø3 Ø3 L1 L2 Circuit Breaker Motor L3 L1 L2 Fuse (2) L11 Fuse IT./EM L12 X1 X2 Ground Terminal Block (+) L1 L2 Power Supply 120V AC - 24V DC 2 (+) Terminal Board (–) – = 24V DC + 1 (+ Customer Control Device 2 Reset 4 P Permissive F Forward 1 Reset 2 + 3 – M Alarm Figure 33-16. IT.
PAGE 42
33-42 NEMA Contactors & Starters Electro-Mechanical — Enclosed March 2009 Modification Codes Modification Codes 33 Table 33-52. A — Ammeters, Auxiliary Contacts, Accelerating Relays, Autotransformers Table 33-52.
PAGE 43
NEMA Contactors & Starters Electro-Mechanical — Enclosed 33-43 March 2009 Modification Codes Table 33-54. C — Control Power Transformer, IT. Power Supplies, Control Relays, Cover Control (not elsewhere defined), Current Transformers, Compelling Relay, Control Wiring, Control Circuit Breaker, Separate Control, Customer-Supplied Components, Custom for Advantage, Contactors, Counter, E-Stop Relay, DC/AC Interface, Separate Source Disconnect, Bypass Contactors Table 33-54. C — Control Power Transformer, IT.
PAGE 44
NEMA Contactors & Starters Electro-Mechanical — Enclosed 33-44 March 2009 Modification Codes Table 33-55. D — Device Labels, Deceleration Relay, Drain and Breather, Duplex Modifications Modification 33 Catalog Number Suffix Table 33-56. E — Enclosure Modifications, Elapsed Time Meter, Duplex Outlet, Enclosure for Starter, Enclosure Clear Cover, Enclosure Material Description Device Labels D1 (Each Label) Decel.
PAGE 45
NEMA Contactors & Starters Electro-Mechanical — Enclosed 33-45 March 2009 Modification Codes Table 33-61. L — Labels, Line and Load Reactors, Table 33-58.
PAGE 46
NEMA Contactors & Starters Electro-Mechanical — Enclosed 33-46 March 2009 Modification Codes Table 33-63. P — Pilot Lights, Pushbuttons, Phase Relays, Potential Transformers, Power Factor Correction Capacitors, Program Timer, Percentage Timer, Photocell Table 33-63.
PAGE 47
NEMA Contactors & Starters Electro-Mechanical — Enclosed 33-47 March 2009 Modification Codes Table 33-64. Q — IQ Products, DN50 Modification IQ Products Table 33-65.
PAGE 48
NEMA Contactors & Starters Electro-Mechanical — Enclosed 33-48 March 2009 Modification Codes Table 33-66.
PAGE 49
NEMA Contactors & Starters Electro-Mechanical — Enclosed 33-49 March 2009 Modification Codes Table 33-67. T — Timers, Time Delay Relays, Terminal Blocks, Terminal Points, Ring Lug Connections (Continued) Table 33-69.
PAGE 50
33-50 NEMA Contactors & Starters March 2009 33 For more information visit: www.eaton.
PAGE 51
NEMA Contactors & Starters IT. Manual and Combination Motor Controllers 33-51 March 2009 IT. Manual and Combination Motor Controllers – NEMA Contactors Contents Application Description Description Page IT. Manual and Combination Motor Controllers – NEMA Contactor Product Description . . . . . 33-51 Application Description . . . 33-51 Features . . . . . . . . . . . . . . . 33-51 Standards and Certifications . . . . . . . . . . 33-52 Instructional Leaflets . . . . . 33-52 Catalog Number Selection . . .
PAGE 52
NEMA Contactors & Starters IT. Manual and Combination Motor Controllers 33-52 March 2009 IT. Manual and Combination Motor Controllers – NEMA Contactors 33 Standards and Certifications Instructional Leaflets UL508 Type F Combination Motor Controller IL49490 IEC Type 2 Approved per IEC 60947-4-1 ■ UL Listed File No. E218618 ■ CE Mark ■ A307 Manual Motor Protector IL49491 A308 Manual Motor Protector IL49492 A309 Manual Motor Protector Pub51012 IT.
PAGE 53
NEMA Contactors & Starters IT. Manual and Combination Motor Controllers 33-53 March 2009 IT. Manual and Combination Motor Controllers – NEMA Contactors Catalog Number Selection Table 33-72. IT. Manual and Combination Motor Controller – NEMA Contactors Numbering System N 307 DN SA X3N 3-Pole IT.
PAGE 54
NEMA Contactors & Starters IT. Manual and Combination Motor Controllers 33-54 March 2009 IT. Manual and Combination Motor Controllers – NEMA Contactors Product Selection MMC with NEMA Size 00 Contactor for Group Motor Applications When Ordering Specify — ■ 33 All Non-reversing and Reversing motor controllers are selected based on the overload current range required for a given motor.
PAGE 55
NEMA Contactors & Starters IT. Manual and Combination Motor Controllers 33-55 March 2009 IT. Manual and Combination Motor Controllers – NEMA Contactors When Ordering Specify — ■ For motors with service factors less than 1.15, multiply the motor FLA by .92 to select the appropriate motor controller. Example: For a motor having FLA of 6.4A and a service factor of 1.0 (6.4A x .92 = 5.88A) select Catalog Number MN357TNSAX3N. ■ For motors with service factor of 1.
PAGE 56
NEMA Contactors & Starters IT. Manual and Combination Motor Controllers 33-56 March 2009 IT. Manual and Combination Motor Controllers – NEMA Contactors MMC with NEMA Size 0 Contactor for Group Motor Applications When Ordering Specify — ■ 33 All Non-reversing and Reversing motor controllers are selected based on the overload current range required for a given motor. This current range is determined from the motor Full Load Ampere rating and Motor Service Factor usually found on the motor nameplate.
PAGE 57
NEMA Contactors & Starters IT. Manual and Combination Motor Controllers 33-57 March 2009 IT. Manual and Combination Motor Controllers – NEMA Contactors MMC with NEMA Size 1 Contactor for Group Motor Applications When Ordering Specify — ■ All Non-reversing and Reversing motor controllers are selected based on the overload current range required for a given motor. This current range is determined from the motor Full Load Ampere rating and Motor Service Factor usually found on the motor nameplate.
PAGE 58
NEMA Contactors & Starters IT. Manual and Combination Motor Controllers 33-58 March 2009 IT. Manual and Combination Motor Controllers – NEMA Contactors Product Selection UL 508 Type F CMC with NEMA Size 00 Contactor When Ordering Specify — ■ 33 For motors with service factors less than 1.15, multiply the motor FLA by .92 to select the appropriate motor controller. Example: For a motor having FLA of 6.4A and a service factor of 1.0 (6.4A x .92 = 5.88A) select Catalog Number N307TNSAX3N.
PAGE 59
NEMA Contactors & Starters IT. Manual and Combination Motor Controllers 33-59 March 2009 IT. Manual and Combination Motor Controllers – NEMA Contactors When Ordering Specify — ■ For motors with service factors less than 1.15, multiply the motor FLA by .92 to select the appropriate motor controller. Example: For a motor having FLA of 6.4A and a service factor of 1.0 (6.4A x .92 = 5.88A) select Catalog Number N357TNSAX3N. ■ For motors with service factor of 1.
PAGE 60
NEMA Contactors & Starters IT. Manual and Combination Motor Controllers 33-60 March 2009 IT. Manual and Combination Motor Controllers – NEMA Contactors UL 508 Type F CMC with NEMA Size 0 Contactor When Ordering Specify — ■ 33 For motors with service factors less than 1.15, multiply the motor FLA by .92 to select the appropriate motor controller. Example: For a motor having FLA of 12.5A and a service factor of 1.0 (12.5A x .92 = 11.5A) select Catalog Number N307WNS0X3N.
PAGE 61
NEMA Contactors & Starters IT. Manual and Combination Motor Controllers 33-61 March 2009 IT. Manual and Combination Motor Controllers – NEMA Contactors UL 508 Type F CMC with NEMA Size 1 Contactor When Ordering Specify — ■ For motors with service factors less than 1.15, multiply the motor FLA by .92 to select the appropriate motor controller. Example: For a motor having FLA of 20A and a service factor of 1.0 (20A x .92 = 18.4A) select Catalog Number N308MNS1X3N. ■ For motors with service factor of 1.
PAGE 62
NEMA Contactors & Starters IT. Manual and Combination Motor Controllers 33-62 March 2009 IT. Manual and Combination Motor Controllers – NEMA Contactors UL 508 Type F CMC with NEMA Size 2 Contactor When Ordering Specify — ■ 33 For motors with service factors less than 1.15, multiply the motor FLA by .92 to select the appropriate motor controller. Example: For a motor having FLA of 34A and a service factor of 1.0 (34A x .92 = 31.3A) select Catalog Number N309RNDX3N.
PAGE 63
NEMA Contactors & Starters IT. Manual and Combination Motor Controllers 33-63 March 2009 IT. Manual and Combination Motor Controllers – NEMA Contactors Accessories Table 33-87. Line Side Adapters, C320LSA1 and C320LSA2 — When to Use Them for U.S. Applications IT.
PAGE 64
NEMA Contactors & Starters IT. Manual and Combination Motor Controllers 33-64 March 2009 IT. Manual and Combination Motor Controllers – NEMA Contactors Dimensions Optional C321MH1 33 .99 (25.1) 1.77 (45.0) 3.76 (95.4) C320LSA1 .94 (23.8) 1.30 (33.1) .59 (15.0) CL .20 (5.0) 8.02 (203.6) 3.66 (93.0) 8.19 (208.0) CL Figure 33-18.
PAGE 65
NEMA Contactors & Starters IT. Manual and Combination Motor Controllers 33-65 March 2009 IT. Manual and Combination Motor Controllers – NEMA Contactors 2.15 (54.7) 2.75 (69.8) .20 .58 (5.0) (14.9) 5.84 (148.4) 1.94 (49.3) .76 (19.4) .18 (4.5) CL 4.45 (113.0) 9.98 (253.5) 9.57 (243.2) CL Figure 33-19. Non-reversing Manual and Combination Motor Controller (M)N308 (A308 MMP + C320WC54 WCL + N111C [Size 1] Contactor) — Approximate Dimensions in Inches (mm) .32 (8.0) 3.54 (90.0) 2.68 (68.0) 1.
PAGE 66
NEMA Contactors & Starters IT. Manual and Combination Motor Controllers 33-66 March 2009 IT. Manual and Combination Motor Controllers – NEMA Contactors 3.98 (101.1) 1.77 (45.0) .18 (4.6) C320LSA1 .50 (12.6) 33 .59 (15.0) 2.15 (54.5) CL 4.09 (103.9) 10.78 (273.9) 10.41 (264.3) CL 1.81 (46.0) 3.95 (100.2) Figure 33-21.
PAGE 67
NEMA Contactors & Starters IT. Manual and Combination Motor Controllers 33-67 March 2009 IT. Manual and Combination Motor Controllers – NEMA Contactors 2.68 (68.0) .32 (8.0) 33 3.81 (96.8) CL 13.52 (343.5) 14.17 (360.0) 5.48 (139.2) CL 1.08 (27.5) 6.14 (156.1) 2.91 (74.0) 4.49 (114.1) Figure 33-22. Reversing Combination Motor Controller N358 (A308 MMP + N511C [Size 1] Contactor) — Approximate Dimensions in Inches (mm) 2.28 (57.9) .46 (11.7) 6.00 (152.4) 7.10 (180.3) 4.52 (114.8) 16.75 (425.
PAGE 68
NEMA Contactors & Starters Freedom 33-68 March 2009 Product Family Overview ■ ■ 33 ■ ■ ■ NEMA AN16DN0AB NEMA Size 1 Starter ■ ■ NEMA Size 1 Contactor ■ Product Description Freedom Series starters and contactors feature a compact, space-saving design, using state-of-the-art technology and the latest in high strength, impact and temperature resistant insulating materials. ■ ■ ■ Straight-through wiring — line lugs at top, load lugs at bottom.
PAGE 69
NEMA Contactors & Starters Freedom 33-69 March 2009 Catalog Number Selection Catalog Number Selection Table 33-89.
PAGE 70
33-70 NEMA Contactors & Starters Freedom March 2009 Contactors — Non-reversing and Reversing Technical Data Contents Description 33 Product Family Overview Product Description . . . . . . . Features . . . . . . . . . . . . . . . . Standards and Certifications . . . . . . . . . . . Catalog Number Selection . . . . . . . . . . . . . . Contactors — Non-reversing and Reversing Product Description . . . . . . . Features . . . . . . . . . . . . . . . . Technical Data . . . . . . . . . . .
PAGE 71
NEMA Contactors & Starters Freedom 33-71 March 2009 Contactors — Non-reversing and Reversing 33 NEMA Size 0 3-Pole Contactor Cat. No. CN15BN3AB NEMA Size 00 3-Pole Contactor Cat. No. CN55AN3AB NEMA Size 3 3-Pole Contactor Cat. No. CN15KN3A Product Selection — 3-Pole Contactors Table 33-92.
PAGE 72
NEMA Contactors & Starters Freedom 33-72 March 2009 Contactors — Non-reversing and Reversing Product Selection — 2-, 4- and 5-Pole Contactors Table 33-94. Type CN15 NEMA Contactors — 2-, 4- and 5-Pole Non-reversing 33 NEMA Size Continuous Ampere Rating Maximum UL Horsepower 2-Pole Non-reversing 4-Pole Non-reversing 5-Pole Non-reversing 1-Phase (2-Pole) 3-Phase 115V 208V Catalog Number Catalog Number Catalog Number 1/3 230V 240V 480V 600V Price U.S. $ Price U.S. $ Price U.S.
PAGE 73
NEMA Contactors & Starters Freedom 33-73 March 2009 Starters — 3-Phase Non-reversing and Reversing, Full Voltage Contents Description Page Product Family Overview Product Description . . . . . . 33-68 Features . . . . . . . . . . . . . . . 33-68 Standards and Certifications . . . . . . . . . . 33-68 Catalog Number Selection . . . . . . . . . . . . . 33-69 Starters — 3-Phase Non-reversing and Reversing, Full Voltage, Bi-Metallic Overload Product Description . . . . . . 33-73 Features . . . . . . . . .
PAGE 74
NEMA Contactors & Starters Freedom 33-74 March 2009 Starters — 3-Phase Non-reversing and Reversing, Full Voltage Technical Data Table 33-98. Plugging and Jogging Service Horsepower Ratings Table 33-96.
PAGE 75
NEMA Contactors & Starters Freedom 33-75 March 2009 Starters — 3-Phase Non-reversing and Reversing, Full Voltage, Bi-Metallic Overload Product Selection When Ordering Supply ■ ■ Catalog Number Heater pack number (see selection table, Pages 33-107 – 33-108) or full load current. Size 0 Non-reversing Starter Size 3 Vertical Reversing Starter Size 1 Reversing Starter Table 33-99.
PAGE 76
NEMA Contactors & Starters Freedom 33-76 March 2009 Starters — 3-Phase Multispeed, Bi-Metallic Overload 33 Catalog Number AN700BN0218 NEMA Size 0, Open Type Two-Speed, Reconnectable (One-Winding) Catalog Number AN700DN0218 NEMA Size 1, Open Type Two-Speed, Reconnectable Winding (One-Winding) Product Selection Catalog Number AN700DN022 NEMA Size 1, Open Type Two-Speed, Two-Winding Separate Winding) Wye-Wye Motor For 2-Speed other than Selective Control: When Ordering Specify Note: 2-speed starters
PAGE 77
NEMA Contactors & Starters Freedom 33-77 March 2009 Starters — Single-Phase Non-reversing, Full Voltage, Bi-Metallic Overload Wiring Diagrams 1 L1 AC Lines 1 A1 “C” 3 L2 33 A2 2/13 M 3/14 98 97 96 Reset 95 OL 2/T1 4/T2 T1 2 6/T3 T2 4 Separate Control Remove Wire “C” if supplied and connect separate control lines to the Number 1 Terminal on the remote pilot device and to the Number 96 Terminal on the overload relay. Front View of Panel NEMA Size 1 — Cat. No.
PAGE 78
NEMA Contactors & Starters Freedom 33-78 March 2009 Starters — 3-Phase Non-reversing and Reversing, Full Voltage, C396 Electronic Overload Product Selection 33 Catalog Number AN14GN0_ _ _ Table 33-105. Type AN14/AN54 NEMA — C396 Selectable Reset Electronic Overload Relay — Non-reversing and Reversing NEMA Size 00 0 1 2 3 4 5 6 7 8 Cont.
PAGE 79
NEMA Contactors & Starters Freedom 33-79 March 2009 Technical Data and Specifications Table 33-109. Coil Data Notes P.U. Pick-up time is the average time taken from closing of the coil circuit to main contact touch. D.O. Drop-out time is the average time taken from opening of the coil circuit to main contact separation. All data is based on a standard contactor with no auxiliary devices and a 120V AC or 24V DC magnet coil.
PAGE 80
NEMA Contactors & Starters Freedom 33-80 March 2009 Technical Data and Specifications Table 33-111.
PAGE 81
NEMA Contactors & Starters Freedom 33-81 March 2009 Technical Data and Specifications Electrical Life — AC-3 and AC-4 Utilization Categories 100,000,000 Life Load Curves Note: AC-3 tests are conducted at rated device currents and AC-4 tests are conducted at six times rated device currents. All tests have been run at 460V, 60 Hz.
PAGE 82
NEMA Contactors & Starters Freedom 33-82 March 2009 Accessories 3-Pole Top Mounted Fuse Block Kit Mechanical Interlock and Reversing Kits IEC Sizes A – K, NEMA Sizes 00 – 2 Mechanical interlocks and reversing kits are designed for field assembly of reversing contactors or starters from Freedom Series components. The Reversing Kits include a Mechanical Interlock, stabilizer bar and a pre-cut, trimmed and formed wire set. Auxiliary contacts, if required, must be ordered separately. See Page 33-86.
PAGE 83
NEMA Contactors & Starters Freedom 33-83 March 2009 Accessories Solid-State Timers Solid-State Timer Solid-State ON DELAY Timer — Side Mounted on Freedom Series NEMA 00 – 2, IEC A – K and C25D, C25E and C25F Frame This timer is designed to be wired in series with the load (typically a coil). When the START button is pushed (power applied to timer), the ON DELAY timing function starts. At the completion of the set timing period, timer and series wired load will both be energized. Table 33-116.
PAGE 84
33-84 NEMA Contactors & Starters Freedom March 2009 Accessories DIN Rail Mounting Channel — 35 mm Adapter to DIN Rail Mount Designed for DIN rail mounting of IEC style contactors and starters. Designed to allow DIN rail mounting of NEMA 1 – 2 and IEC G – K contactors. Includes all hardware required to convert contactors from panel mounting to 35 mm DIN rail mounting.
PAGE 85
NEMA Contactors & Starters Freedom 33-85 March 2009 Accessories DC/AC Interface Module The Catalog Number C320DC Interface Module is an optically isolated solid-state switch which provides a means of operating AC coils with 5 – 48V DC control signal. It acts as a Cat. No. C320DC space saving interposing relay which can switch a specified 50/60 Hz AC source to the contactor or starter coil.
PAGE 86
NEMA Contactors & Starters Freedom 33-86 March 2009 Accessories Auxiliary Contacts NEMA Sizes 3 – 8 — IEC Sizes L – Z Contact Configuration Code 33 Base Auxiliary Contact Cat. No. C320KGS42 This two-digit code is found on the auxiliary contact to assist in identifying the specific contact configuration. The first digit indicates the quantity of NO contacts and the second indicates the quantity of NC contacts. Auxiliary Contact Cat. No.
PAGE 87
NEMA Contactors & Starters Freedom 33-87 March 2009 Accessories Auxiliary Contact Location NEMA Sizes 00 – 2, IEC Sizes A – K NEMA Sizes 3 – 8, IEC Sizes L – Z The sketches below illustrate the maximum number of auxiliary contacts that can be assembled to a contactor or starter and their locations. The sketches below illustrate the maximum number of auxiliary contacts that can be assembled to a contactor and their locations. Table 33-138.
PAGE 88
NEMA Contactors & Starters Freedom 33-88 March 2009 Accessories DC Magnet Coils EXAMPLE: For Size 0 AC contactor with a 24V DC coil, change AN16BN0AC to AN16BN0T1C. When Ordering Specify Conversion Kit for Field Assembly 33 ■ Catalog Number ■ ■ Application Connect for separate control ■ Not for use with cover control switch operators ■ Use twin break, heavy-duty pilot devices. ■ Designed for +10%, -20% rated voltage, continuous duty operation.
PAGE 89
NEMA Contactors & Starters Freedom 33-89 March 2009 Accessories Operation A1 These DC coil kits have separate pickup and seal windings. A special (side mounted) early-break NCI auxiliary contact is used to either disconnect the pick-up winding or insert the seal winding in series with the pick-up winding, depending on the frame size of the contactor. DC coil kits come in two styles, a suffix 1 and a suffix 4. The 1 suffix contains only the special (side mounted) early break NCI auxiliary contact.
PAGE 90
NEMA Contactors & Starters Freedom 33-90 March 2009 Accessories Table 33-142. Competitive Mounting Plates — Approximate Dimensions and Shipping Weights 33 NEMA Size Catalog Number Dimensions in Inches (mm) Wide A Deep B Ship Wt. Lbs. (kg) 0 – 00 1 2 3 4 5 C321CMP0 C321CMP1 C321CMP2 C321CMP3 C321CMP4 C321CMP5 3.25 (82.6) 3.75 (95.3) 3.75 (95.3) 6.00 (152.4) 7.50 (190.5) 11.00 (279.4) .63 (.29) .90 (.41) 1.20 (.54) 2.40 (1.09) 3.00 (1.36) 6.63 (3.01) 8.50 (215.9) 9.50 (241.3) 10.25 (260.4) 12.
PAGE 91
NEMA Contactors & Starters Freedom 33-91 March 2009 Renewal Parts Note: For a complete listing of parts, refer to the Renewal Parts Publication Number referenced below. Table 33-144. For Catalog Numbers AN16, AN30, AN40, AN56, AN70, AN80, AN800, CN15, CN35 and CN55 Contactors and Starters Description NEMA Size 00-0 Renewal Parts Publication Number Price U.S. $ NEMA Size 00 Price U.S. $ NEMA Size 0 Price U.S. $ Series A1 Series B1 Series C1 Series B1 Series C1 Part No. Part No. Part No.
PAGE 92
NEMA Contactors & Starters Freedom 33-92 March 2009 Renewal Parts Note: For a complete listing of parts, refer to the Renewal Parts Publication Number referenced below. Table 33-144. For Catalog Numbers AN16, AN30, AN40, AN56, AN70, AN80, AN800, CN15, CN35 and CN55 Contactors and Starters (Continued) Description NEMA Size 4 NEMA Size 5 Series A1 Series B1 Renewal Parts Publication Number Part No. 20428 NEMA Size 6 Series A1 Series B1 Part No. Part No. Part No. Part No. Part No.
PAGE 93
NEMA Contactors & Starters Freedom 33-93 March 2009 Renewal Parts Note: For a complete listing of parts, refer to the Renewal Parts Publication Number referenced below. Table 33-144. For Catalog Numbers AN16, AN30, AN40, AN56, AN70, AN80, AN800, CN15, CN35 and CN55 Contactors and Starters (Continued) Description Renewal Parts Publication Number NEMA Size 7 Series A1 Part No. 20848 Series B1 Part No. 20848 — 6-613 Price U.S. $ NEMA Size 8 Series A1 Part No. 20849 Series B1 Part No.
PAGE 94
NEMA Contactors & Starters Freedom 33-94 March 2009 Dimensions Non-reversing Contactors Table 33-145. Approximate Dimensions and Shipping Weights — Open Type NEMA Size Number of Poles Dimensions in Inches (mm) Wide A 33 High B Deep C Mounting D G 4.62 (117.3) 4.62 (117.3) 5.80 (147.3) 5.80 (147.3) 5.80 (147.3) .54 (13.7) .54 (13.7) .54 (13.7) .54 (13.7) .54 (13.7) — — — — — — — — — — — — E 00 0 1–2 1–2 1–2 2–4 2–3 2–3 4 5 1.75 (44.5) 1.75 (44.5) 2.56 (65.0) 3.44 (87.4) 4.32 (109.7) 3.
PAGE 95
NEMA Contactors & Starters Freedom 33-95 March 2009 Dimensions Reversing Contactors Table 33-146. Approximate Dimensions and Shipping Weights — Open Type NEMA Size Dimensions in Inches (mm) Wide A High B 00 – 0 1–2 3 4 5 4.20 (106.7) 5.71 (145.0) 8.70 (221.0) 14.68 (372.9) 14.50 (368.3) 4.35 (110.5) 5.05 (128.3) 7.17 (182.1) 9.11 (231.4) 12.25 (311.2) 6 7 8 19.77 (502.2) 28.00 (711.2) 30.13 (765.3) 16.61 (421.9) 26.75 (679.5) 39.00 (990.6) Deep C Mounting F G Ship Wt. Lbs.
PAGE 96
NEMA Contactors & Starters Freedom 33-96 March 2009 Dimensions Non-reversing Starters, Bi-Metallic Overload Table 33-147. Approximate Dimensions and Shipping Weights — Open Type NEMA Size 33 00 – 0 1 – 1P 2 3 4 5 6 7 8 Dimensions in Inches (mm) Wide A High B Deep C Mounting D E F G Ship. Wt. Lbs. (kg) 1.80 (45.7) 2.56 (65.0) 2.56 (65.0) 4.08 (103.6) 7.05 (179.1) 6.60 (167.6) 7.08 (179.8) 8.08 (205.2) 11.35 (288.3) 12.06 (306.3) 3.52 (89.4) 4.44 (112.8) 4.44 (112.8) 5.94 (150.9) 7.25 (184.
PAGE 97
NEMA Contactors & Starters Freedom 33-97 March 2009 Dimensions Reversing Starters, Bi-Metallic Overload Table 33-148. Approximate Dimensions and Shipping Weights — Open Type NEMA Dimensions in Inches (mm) Size Wide High A B Deep C 00 – 0 1 2 3 4 4.20 (106.7) 5.71 (145.0) 5.71 (145.0) 8.70 (221.0) 14.68 (372.9) 7.38 (187.5) 7.08 (179.8) 8.08 (205.2) 11.35 (288.3) 12.06 (306.3) 5 6 7 8 14.50 (368.3) 19.77 (502.2) 28.06 (712.7) 30.38 (771.7) 17.77 (451.4) 22.63 (574.8) 32.13 (816.1) 41.50 (1054.
PAGE 98
NEMA Contactors & Starters Freedom 33-98 March 2009 Dimensions Reversing Starters — Vertical Construction, Bi-Metallic Overload Table 33-149. Approximate Dimensions and Shipping Weights — AN56V Open Vertical Starter NEMA Size Dimensions in Inches (mm) 33 0 1 2 3 4 Wide A High B Deep C Mounting Wide D High E 4.25 (108.0) 4.25 (108.0) 4.25 (108.0) 9.25 (235.0) 9.08 (230.6) 12.05 (306.1) 12.05 (306.1) 12.05 (306.1) 16.75 (425.5) 19.84 (503.9) 3.84 (97.5) 3.86 (98.0) 3.86 (98.0) 5.18 (131.6) 5.
PAGE 99
NEMA Contactors & Starters Freedom 33-99 March 2009 Dimensions Multispeed Starters, Bi-Metallic Overload Table 33-150. Approximate Dimensions and Shipping Weights — AN700 Open Vertical Starter NEMA Size Dimensions in Inches (mm) Wide High A B Ship Wt. Lbs. (kg) Deep C Mounting Wide D Wire Zone F High E 3.52 (89) 4.42 (112) 4.42 (112) 5.89 (150) 7.25 (184) 7.76 (197) 3.50 (89) 5.25 (133) 5.25 (133) 7.00 (178) 13.50 (343) 13.50 (343) 6.87 (175) 5.75 (146) 6.75 (165) 10.81 (275) 8.50 (216) 16.
PAGE 100
NEMA Contactors & Starters Freedom 33-100 March 2009 Dimensions Non-reversing Starters, C396 Electronic Overload Table 33-151. Approximate Dimensions and Shipping Weights — C396 Electronic Overload NEMA Size Dimensions in Inches (mm) Wide High A B 33 00 – 0 1 2 3 2.13 (54.0) 2.59 (65.9) 2.59 (65.9) 4.09 (103.9) 6.60 (167.6) 7.08 (179.7) 8.08 (205.1) 11.40 (289.6) Deep C Mounting Wide D High E Wide D1 High E1 3.65 (92.8) 4.49 (114.0) 4.49 (114.0) 5.82 (147.9) 1.01 (25.7) 2.00 (50.8) 2.
PAGE 101
NEMA Contactors & Starters Freedom 33-101 March 2009 Dimensions Table 33-152. Approximate Dimensions and Shipping Weights — C396 Electronic Overload NEMA Size 4 5 6 Dimensions in Inches (mm) Wide High A B Deep C Mounting Wide D High E Wide D1 High E1 7.00 (177.8) 7.64 (194.0) 9.47 (240.5) 7.17 (182.2) 7.57 (192.4) 9.89 (251.2) 6.00 (152.4) 6.00 (152.4) 3.10 (79.7) 8.50 (215.8) 16.01 (406.6) 18.00 (457.2) — — 3.18 (80.9) — .66 (16.7) .89 (22.5) 9.11 (231.4) 17.86 (453.7) 21.69 (551.
PAGE 102
NEMA Contactors & Starters Freedom 33-102 March 2009 Dimensions Table 33-153. Approximate Dimensions and Shipping Weights — C396 Electronic Overload NEMA Size 33 7 8 Dimensions in Inches (mm) Wide High A B Deep C Mounting Wide D High E Wide D1 High E1 15.11 (383.8) 15.11 (383.8) 12.63 (320.9) 14.69 (373.0) 13.25 (336.6) 13.25 (336.6) 21.25 (539.8) 16.75 (425.5) .93 (23.7) .93 (23.7) 1.27 (32.4) — 29.04 (737.7) 35.28 (895.1) D1 A D C E1 E B Mtg. Holes for .50 (12.
PAGE 103
NEMA Contactors & Starters Freedom 33-103 March 2009 Relays — Thermal Overload Contents Shrouded or fingerproof terminals to reduce possibility of electrical shock. ■ Meets UL 508 single-phasing requirements. ■ UL listed, CSA certified, NEMA compliance and CE mark. ■ Description Page Thermal Overload Relays Product Description . . . . . . Features . . . . . . . . . . . . . . . Operation . . . . . . . . . . . . . . Technical Information . . . . Technical Data . . . . . . . . . .
PAGE 104
NEMA Contactors & Starters Freedom 33-104 March 2009 Relays — Thermal Overload 33 10,000 10,000 5000 4000 3000 2000 5000 4000 3000 2000 1000 1000 500 400 300 200 500 400 300 200 From Cold Start Trip Time (Seconds) 100 From Hot Start 50 40 30 20 Trip Time (Seconds) 100 10 5 4 3 2 1 5 4 3 2 1 2 4 6 8 Multiples of Current Setting From Hot Start 50 40 30 20 10 0 From Cold Start 0 10 Class 10 Overload Relay 25°C Open Rating 2 4 6 8 Multiples of Current Setting 10 Class 20 Overload
PAGE 105
NEMA Contactors & Starters Freedom 33-105 March 2009 Relays — Thermal Overload Factory Modifications Replacement Parts C306 Thermal Overload Relays with Mounting Adapter Heater Pack Replacement Consists of a thermal overload relay mounted to a terminal base adapter — permits fast and easy installation. The heater pack series is determined by the 6th character of the Catalog Number. Series A or prior heater packs (identified by either “A” or “-” as the 6th character) have built-in load lugs.
PAGE 106
33-106 NEMA Contactors & Starters Freedom March 2009 Relays — Thermal Overload Overload Relay Lug Adapter Kit Overload Relay Replacement — Series A Only When replacing a Catalog Number C306DN3 (Part No. 10-6044) or C306GN3 (10-6319) Series A overload relay on a starter, order a Series B overload relay and Series B heater packs. 33 Cat. No. C306KAL1-3 Overload Relay Lug Adapter Kit Superseded 32A Series A Overload Relay Cat. No.
PAGE 107
NEMA Contactors & Starters Freedom 33-107 March 2009 Relays — Thermal Overload Product Selection 33 75A Overload Cat. No. C306GN3B 75A Overload Cat. No. C306GT3B 32A Overload Cat. No. C306DT3B 32A Overload Cat. No. C306DN3B Table 33-166.
PAGE 108
NEMA Contactors & Starters Freedom 33-108 March 2009 Relays — Thermal Overload Table 33-169. Standard Trip — Class 20 Heater Selection Overload Relay Size 33 Motor Full Load Ampere Rating Catalog Number (Includes 3 Heater Packs) Dial Position A B C D Table 33-170. Fast Trip — Class 10 Heater Selection Price U.S. $ For Use with NEMA Sizes 00 – 0 Series C, NEMA Sizes 1 – 2 Series B; IEC Sizes A – F Series C, IEC Sizes G – K Series B 32A or 75A .254 .375 .560 .814 1.20 .306 .452 .676 .983 1.
PAGE 109
NEMA Contactors & Starters Freedom 33-109 March 2009 Relays — C396 Electronic Overload Contents Description Page Electronic Overload Relays Product Description . . . . . . Features . . . . . . . . . . . . . . . Standards and Certifications . . . . . . . . . . Catalog Number Selection . . . . . . . . . . . . . Product Selection . . . . . . . . Accessories. . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . Dimensions. . . . . . . . . . . . .
PAGE 110
NEMA Contactors & Starters Freedom 33-110 March 2009 Relays — C396 Electronic Overload Catalog Number Selection Table 33-171. C396 Electronic Overload Catalog Numbering System C396 A 2 A P05 SEL AX 33 Device Type Adapter Suffix Code C396 = C396 Electronic Overload Relay See Tables 33-172 to 33-175. Class Frame Size SEL = Selectable A = 45 mm B = 65 mm C = 110 mm Max. Amperes Current Rating Feature Set Frame A (45 mm) P05 = 0.1 – 0.5 002 = 0.4 – 2.0 005 = 1 – 5 008 = 1.6 – 8 032 = 6.
PAGE 111
NEMA Contactors & Starters Freedom 33-111 March 2009 Relays — C396 Electronic Overload Product Selection Table 33-176. C396 Stand-Alone Overload Relay FLA Range (Amps) Description Catalog Number Price U.S. $ 45 mm Overload Frame Size 0.1 – 0.5 0.4 – 2.0 1–5 1.6 – 8 6.4 – 32 9 – 45 Cat. No.
PAGE 112
NEMA Contactors & Starters Freedom 33-112 March 2009 Relays — C396 Electronic Overload Table 33-179. C396 Overload for Integrated Use with Freedom NEMA Contactors FLA Range (Amps) 33 NEMA Contactor Frame Size Description Catalog Number Price U.S. $ Accessories Table 33-181. C396 Electronic Overload Accessories Description 45 mm Overload Frame Size 0.1 – 0.5 0.4 – 2.0 00, 0, 1 00, 0, 1 — C396A2AP05SELFD C396A2A002SELFD 1–5 00 0 1 — C396A2A005SELF00 C396A2A005SELF0 C396A2A005SELF1 1.
PAGE 113
NEMA Contactors & Starters Freedom 33-113 March 2009 Relays — C396 Electronic Overload Technical Data and Specifications Table 33-182. Overload Relay Specifications General Description Table 33-182. Overload Relay Specifications (Continued) C396_2_ General Description Standard Protection C396_2_ Standard Climate Considerations Thermal 1.05 x FLA: Does not trip 1.
PAGE 114
33-114 NEMA Contactors & Starters Freedom March 2009 Relays — C396 Electronic Overload Dimensions 33 Mounting Holes for #6 or M4 Screws (2 Qty.) 3.60 (91.5) 3.23 (82.0) 2.34 (59.5) 1.54 (39.1) 1.57 (40.0) .18 .20 (4.5) (5.0) 3.41 (86.5) .94 (23.8) 1.93 (49.0) Figure 33-47. 45 mm Stand-Alone C396 Electronic Overload Relay — Approximate Dimensions in Inches (mm) Mounting Holes for #10 or M5 Screws (4 Qty.) .03 (.8) 1.65 (41.9) 4.49 (114.0) .16 (4.1) .24 (6.1) 2.50 (63.5) 4.28 (108.7) .03 (.
PAGE 115
NEMA Contactors & Starters Freedom 33-115 March 2009 Relays — C396 Electronic Overload 3.80 (96.5) .25 (6.4) 6.10 (154.9) Mounting Holes for #10 or M5 Screws (4 Qty.) 1.25 (31.9) 33 1.89 (47.9) .04 (1.0) .06 (1.5) 3.70 (94.0) 3.70 (94.0) 8.54 (217.0) .12 (3.0) 3.80 (96.5) .16 (4.0) 6.05 (153.7) Figure 33-49. 110 mm Stand-Alone C396 Electronic Overload Relay CA08102001E For more information visit: www.eaton.com 4.33 (110.
PAGE 116
33-116 NEMA Contactors & Starters Freedom, Full Voltage — Enclosed March 2009 Product Family Overview 33 Product Description ■ Eaton’s Cutler-Hammer® “Freedom Series” Starters and Contactors feature a compact, space-saving design, high strength, impact and temperature resistant insulating materials.
PAGE 117
NEMA Contactors & Starters Freedom, Full Voltage — Enclosed 33-117 March 2009 Product Family Overview Standards and Certifications Note: See Enclosed Control Product Guide PG0300001E for additional information on Standards and Certifications that apply to all Cutler-Hammer Enclosed Control products.
PAGE 118
NEMA Contactors & Starters Freedom, Full Voltage — Enclosed 33-118 March 2009 Product Family Overview Catalog Number Selection Table 33-183.
PAGE 119
NEMA Contactors & Starters Freedom, Full Voltage — Enclosed 33-119 March 2009 Product Family Overview Cover Control Non-combination Starters Control Power Transformer (CPT) may be required. 33 Combination Starters ■ ■ ■ ■ ■ ■ Cover control for Combination Starters uses 10250T style devices as standard. E22 style cover control options are available (Table 33-188). Selector switches are maintained with lever operators. Pushbuttons are momentary type with extended pushbutton.
PAGE 120
NEMA Contactors & Starters Freedom, Full Voltage — Enclosed 33-120 March 2009 Contactors 33 E22 Selector Switch Table 33-188.
PAGE 121
NEMA Contactors & Starters Freedom, Full Voltage — Enclosed 33-121 March 2009 Contactors Features ■ ■ 1-Phase or 3-Phase Magnetic 2-, 3-, 4- or 5-Pole Non-reversing or 3-Pole Reversing ■ 600V Maximum Product Selection 33 Table 33-189.
PAGE 122
NEMA Contactors & Starters Freedom, Full Voltage — Enclosed 33-122 March 2009 Contactors Table 33-190.
PAGE 123
NEMA Contactors & Starters Freedom, Full Voltage — Enclosed 33-123 March 2009 Contactors Table 33-191.
PAGE 124
NEMA Contactors & Starters Freedom, Full Voltage — Enclosed 33-124 March 2009 Contactors Table 33-193.
PAGE 125
NEMA Contactors & Starters Freedom, Full Voltage — Enclosed 33-125 March 2009 Non-combination Starters Features 1-Phase or 3-Phase Magnetic 2- or 3-Pole Non-reversing or 3-Pole Reversing ■ Standard Interchangeable Heater OLR ■ Optional Electronic Overload ■ 600V Maximum ■ ■ 33 Product Selection Table 33-194.
PAGE 126
NEMA Contactors & Starters Freedom, Full Voltage — Enclosed 33-126 March 2009 Non-combination Starters Table 33-194.
PAGE 127
NEMA Contactors & Starters Freedom, Full Voltage — Enclosed 33-127 March 2009 Non-combination Starters Table 33-195.
PAGE 128
NEMA Contactors & Starters Freedom, Full Voltage — Enclosed 33-128 March 2009 Non-combination Starters Table 33-196. Class ECN07 — Non-combination Non-reversing Starter with CPT NEMA Size Primary Voltage Max.
PAGE 129
NEMA Contactors & Starters Freedom, Full Voltage — Enclosed 33-129 March 2009 Non-combination Starters Table 33-197. Class ECN08 — Non-combination Single Phase Non-reversing Starter NEMA Size Motor Voltage 00 115 230 0 115 230 1 Max.
PAGE 130
NEMA Contactors & Starters Freedom, Full Voltage — Enclosed 33-130 March 2009 Combination Starters — Fusible and Non-fusible Features ■ ■ 33 ■ ■ ■ ■ 3-Phase Magnetic 3-Pole Non-reversing or Reversing Standard Interchangeable Heater OLR Optional Electronic Overload 600V Maximum 100,000 RMS Short Circuit Rating with Fuses Product Selection Table 33-198.
PAGE 131
NEMA Contactors & Starters Freedom, Full Voltage — Enclosed 33-131 March 2009 Combination Starters — Fusible and Non-fusible Table 33-198.
PAGE 132
NEMA Contactors & Starters Freedom, Full Voltage — Enclosed 33-132 March 2009 Combination Starters — Fusible and Non-fusible Table 33-199. Class ECN16 — Combination Non-reversing Starter — Non-fusible Disconnect NEMA Size 33 Motor Voltage Max.
PAGE 133
NEMA Contactors & Starters Freedom, Full Voltage — Enclosed 33-133 March 2009 Combination Starters — Fusible and Non-fusible Table 33-200.
PAGE 134
NEMA Contactors & Starters Freedom, Full Voltage — Enclosed 33-134 March 2009 Combination Starters — Fusible and Non-fusible Starters — Fusible and Non-fusible Table 33-201. Class ECN17 — Combination Reversing Starter — Fusible Disconnect NEMA Size 33 Motor Max.
PAGE 135
NEMA Contactors & Starters Freedom, Full Voltage — Enclosed 33-135 March 2009 Combination Starters — Fusible and Non-fusible Table 33-202. Class ECN17 — Combination Reversing Starter — Non-fusible Disconnect NEMA Size Motor Max.
PAGE 136
NEMA Contactors & Starters Freedom, Full Voltage — Enclosed 33-136 March 2009 Combination Starters — Fusible and Non-fusible Table 33-203. Class ECN18 — Combination Reversing Starter — Fusible Disconnect with CPT NEMA Size 33 Primary Voltage Max.
PAGE 137
NEMA Contactors & Starters Freedom, Full Voltage — Enclosed 33-137 March 2009 Combination Starters — Fusible and Non-fusible Table 33-204. Class ECN18 — Combination Reversing Starter — Non-fusible Disconnect with CPT NEMA Size Primary Voltage Max.
PAGE 138
NEMA Contactors & Starters Freedom, Full Voltage — Enclosed 33-138 March 2009 Combination Starters — Circuit Breaker Features 33 3-Phase Magnetic 3-Pole Non-reversing or Reversing ■ Standard Interchangeable Heater OLR Optional Electronic Overload 600V Maximum ■ 100,000 RMS 480V, 25,000 RMS 600V ■ ■ ■ ■ Product Selection Table 33-205. Class ECN22 — Combination Non-reversing Starter — Circuit Breaker NEMA Size 00 0 1 Motor Max.
PAGE 139
NEMA Contactors & Starters Freedom, Full Voltage — Enclosed 33-139 March 2009 Combination Starters — Circuit Breaker Table 33-205. Class ECN22 — Combination Non-reversing Starter — Circuit Breaker (Continued) NEMA Size 2 3 Motor Max.
PAGE 140
NEMA Contactors & Starters Freedom, Full Voltage — Enclosed 33-140 March 2009 Combination Starters — Circuit Breaker Table 33-206. Class ECN22 — Special Enclosure Combination Non-reversing Starter — Circuit Breaker NEMA Size Motor Voltage Max.
PAGE 141
NEMA Contactors & Starters Freedom, Full Voltage — Enclosed 33-141 March 2009 Combination Starters — Circuit Breaker Table 33-207. Class ECN23 — Combination Reversing Starter — Circuit Breaker NEMA Size Motor Voltage Max.
PAGE 142
NEMA Contactors & Starters Freedom, Full Voltage — Enclosed 33-142 March 2009 Combination Starters — Circuit Breaker Table 33-207. Class ECN23 — Combination Reversing Starter — Circuit Breaker (Continued) NEMA Size Motor Voltage Max.
PAGE 143
NEMA Contactors & Starters Freedom, Full Voltage — Enclosed 33-143 March 2009 Combination Starters — Circuit Breaker Table 33-208. Class ECN24 — Combination Non-reversing Starter — Circuit Breaker with CPT NEMA Size Motor Voltage Max.
PAGE 144
NEMA Contactors & Starters Freedom, Full Voltage — Enclosed 33-144 March 2009 Combination Starters — Circuit Breaker Table 33-208. Class ECN24 — Combination Non-reversing Starter — Circuit Breaker with CPT (Continued) NEMA Size Motor Voltage Max.
PAGE 145
NEMA Contactors & Starters Freedom, Full Voltage — Enclosed 33-145 March 2009 Wiring Diagrams Wiring Diagrams Remote Pilot Devices Connections for Non-reversing Starter 2-Wire Control Figure 1 Front View of Panel 1 L1 3/14 1 Not for Use with Auto Reset OL Relays AC Lines 33 ”C“ 3 L2 1 A1 3-Wire Control Start A2 T1 2/13 T2 M 3/14 2/13 1 Stop 3/14 1-Phase Motor 98 When More Than One Pushbutton Station Is Used, Omit Connector ”A“ and Connect per Sketch Below Start Start Stop Stop 97 O
PAGE 146
NEMA Contactors & Starters Freedom, Full Voltage — Enclosed 33-146 March 2009 Wiring Diagrams Figure 1 Front View Diagram AC Lines Wire “F” Used with Local Control 3 5 1 Pushbuttons L2 L3 L1 Remote Control Stations Hold Down Pushbutton S.P.D.T.
PAGE 147
NEMA Contactors & Starters Freedom, Full Voltage — Enclosed 33-147 March 2009 Wiring Diagrams Non-reversing Cover Control Local Control Options (If Used) Refer to Diagram Inside Enclosure for Connections Local Control Options (If Used) Refer to Diagram Inside Enclosure for Connections Figure A START/STOP Pushbutton Figure D Pilot Light (Motor RUN) S.P.S.T.
PAGE 148
33-148 NEMA Contactors & Starters A200 March 2009 Contactors — Non-reversing and Reversing Contents Description 33 Contactors — Non-reversing and Reversing. . . . . . . . . . . . . Product Description — Sizes 00 – 4 . . . . . . . . . . . . Product Description — Sizes 5 – 9 . . . . . . . . . . . . . Instructional Leaflets . . . . . . Product Selection — Non-reversing, Sizes 00 – 9 . . . . . . . . . . . . Product Selection — Reversing, Sizes 00 – 9 . . . . . . . . . . . .
PAGE 149
NEMA Contactors & Starters A200 33-149 March 2009 Contactors — Non-reversing and Reversing Multi-voltage coil ratings allow selection of the voltage which closely matches the actual system voltage to assure optimum contactor operation. Each contactor accommodates two Type J11 auxiliary contacts, providing up to four auxiliary circuits, normally-open or normally-closed (NO and NC). A201 Size 5 and 6 contactors and starters are UL recognized when supplied without terminals.
PAGE 150
NEMA Contactors & Starters A200 33-150 March 2009 Contactors — Non-reversing and Reversing 33 A201 Size 1 Contactor Product Selection — Non-reversing, Sizes 00 – 9 When Ordering Specify Order by Catalog Number from Table 33-209, plus Suffix for coil voltages, verifying usage of appropriate sizes. Table 33-209. Front Connected Contactors Selection Size Amps Max. UL Horsepower 2 Poles — Open 3 Poles — Open 1-Phase 3-Phase 115V 208V Catalog Number Catalog Number 230V 240V 480V 600V Price U.
PAGE 151
NEMA Contactors & Starters A200 33-151 March 2009 Contactors — Non-reversing and Reversing Class A211 Reversing Contactors — Horizontally Mounted Class A251 Reversing Contactors — Vertically Mounted Table 33-213. Reversing Contactors Selection Size Amps Max. UL Horsepower 1-Phase Horizontal Design 3-Phase 115V 230V 208V 240V Catalog 480V 600V Number Price U.S. $ Vertical Design Catalog Number Price U.S.
PAGE 152
NEMA Contactors & Starters A200 33-152 March 2009 Contactors — Non-reversing and Reversing Dimensions and Shipping Weights Not to be used for construction purposes unless approved. Table 33-216. Non-reversing Open Contactors Dimensions 33 NEMA No. Fig. Mounting Size of Screws Poles No. Size Approximate Dimensions in Inches (mm) A B C Weight, Lbs. (kg) D E F G H 00, 0, 1 2 – 4 5 A A 3 3 #10 #10 3.31 (84.1) 4.19 (106.4) 4.38 (111.3) 4.38 (111.3) 4.61 (117.1) 4.61 (117.1) 3.95 (100.3) 3.
PAGE 153
NEMA Contactors & Starters A200 33-153 March 2009 Contactors — Non-reversing and Reversing Not to be used for construction purposes unless approved. Table 33-217. Reversing Open Contactors Dimensions NEMA No. Size of Poles Fig. Mounting Screws No. Size Approximate Dimensions in Inches (mm) A B C Weight, Lbs. (kg) D E F G H 00, 0, 1 3 x 3 H. A 3 x 3 V. B 3 3 #10 #10 7.13 (181.1) 3.33 (84.6) 4.45 (113.0) 9.61 (244.1) 5.05 (128.3) 5.05 (128.3) 3.95 (100.3) 9.08 (230.6) 5.31 (134.9) 2.
PAGE 154
33-154 NEMA Contactors & Starters A200 March 2009 Starters — Non-reversing and Reversing Contents Type B Overload Relay, Manual Reset Only Description 33 Page Starters — Non-reversing and Reversing . . . . . . . . . . . . . . . . Product Description — Sizes 00 – 4 . . . . . . . . . . . . Product Description — Sizes 5 – 9 . . . . . . . . . . . . . Features and Benefits . . . . . Instructional Leaflets . . . . . . Product Selection — Non-reversing, Sizes 00 – 9 . . . . . . . . . . . .
PAGE 155
NEMA Contactors & Starters A200 33-155 March 2009 Starters — Non-reversing and Reversing Types of Starters Class A200, Sizes 5 and 6 — Nonreversing starters contain an AC magnetically-operated Size 5 or Size 6 line contactor and block Type B threepole overload relay, along with three current transformers. A control relay whose contacts handle the coil current of the starter is provided with Size 6 starters.
PAGE 156
33-156 NEMA Contactors & Starters A200 March 2009 Starters — Non-reversing and Reversing Table 33-218. Non-reversing Starters Selection — 2 Poles Size Amps Max. UL Horsepower Open 1-Phase 600V Catalog Number 115V 3-Phase 230V 208V 240V 480V Price U.
PAGE 157
NEMA Contactors & Starters A200 33-157 March 2009 Starters — Non-reversing and Reversing Table 33-222. Reversing Starters Selection Size Amps Max. UL Horsepower 1-Phase Horizontal Design 3-Phase 115V 230V 208V 240V Price Catalog U.S $ 480V 600V Number Vertical Design Catalog Number Price U.S.
PAGE 158
NEMA Contactors & Starters A200 33-158 March 2009 Starters — Two-Speed Product Selection For Separate Two-Winding Motors Heaters 33 Enter heaters as separate item by listing Catalog Number from table, Pages 33-181 – 33-182, as required per starter. Table 33-227. Coils for Sizes 0 – 6 Table 33-225.
PAGE 159
NEMA Contactors & Starters A200 33-159 March 2009 Starters — Non-reversing and Reversing Dimensions and Shipping Weights Not to be used for construction purposes unless approved. Table 33-229. Open Non-reversing Starters Dimensions NEMA Size No. of Poles Fig. Mounting Screws 00, 0, 1 2, 3 2 Dimensions in Inches (mm) Weight, Lbs. (kg) No. Size A B C D E F G H J K L M A 3 #10 3.31 (84.1) 6.42 (163.1) 4.61 (117.1) 6.00 (152.4) 1.88 (47.8) 1.66 (42.2) .23 (5.8) — .39 (9.
PAGE 160
NEMA Contactors & Starters A200 33-160 March 2009 Starters — Non-reversing and Reversing Not to be used for construction purposes unless approved. Table 33-230. Open Reversing Starters Dimensions NEMA Size 33 00, 0, 1 Number of Poles Fig. Mounting Screws Dimensions in Inches (mm) Weight, Lbs. (kg) No. Size A B C D E F G J K L M N 7.13 (181.1) 3.33 (84.6) 6.50 (165.1) 11.63 (295.4) 5.05 (128.3) 5.05 (128.3) 6.00 (152.4) 11.13 (282.7) 5.69 (144.5) 1.88 (47.8) 3.56 (90.4) 1.66 (42.
PAGE 161
NEMA Contactors & Starters A200 33-161 March 2009 Starters — Non-reversing and Reversing Not to be used for construction purposes unless approved. Table 33-231. Open Multi-Speed Starters Dimensions NEMA Number Size of Poles Fig. Mounting Screws Dimensions in Inches (mm) No. Size A 00, 0, 1 3 x 3 Horiz. A 3 #10 5 x 3 Horiz. B 3 #10 3 x 3 Horiz. A 3 #10 5 x 3 Horiz. B 3 #10 3 x 3 Horiz. A 3 1/4 in. 5 x 3 Horiz. B 3 2 3, 4 B D E F G J K L M N 7.13 6.50 5.05 (181.1) (165.
PAGE 162
NEMA Contactors & Starters A200 33-162 March 2009 Technical Data and Specifications Electrical Characteristics Table 33-232. Electrical Characteristics — Sizes 00 – 4 33 Max. Voltage Rating Ampere Rating (Open) (Enclosed) Table 33-233.
PAGE 163
NEMA Contactors & Starters A200 33-163 March 2009 Technical Data and Specifications DC Power Pole Ratings The following represent typical production test values and should not be interpreted as a guarantee of actual performance. 33 Table 33-234. DC Operated 120 and 240V Coils Contactor Size 0 1 2 3 4 DC Contact Amp Rating 2 Poles in Series 120V 240V — 20 45 75 90 — 10 30 40 70 Non-inductive load. 380V, 50 Hz Starter Maximum Horsepower Ratings Table 33-235.
PAGE 164
NEMA Contactors & Starters A200 33-164 March 2009 Technical Data and Specifications Mechanical Characteristics NEMA Standard ICS 2-110 33 Direct-current operated contactors shall withstand 110% of their rated voltage continuously without injury to the operating coils and shall close successfully at 80% of their rated voltage.
PAGE 165
NEMA Contactors & Starters A200 33-165 March 2009 Technical Data and Specifications Combination Ratings Table 33-239. Combination Ratings — Sizes 00 – 2 Short-Circuit Protective Device (SCPD) Table 33-240. Combination Ratings — Sizes 3 and 4 Max. Rating SCPD Circuit Breaker Interrupting Rating Short-Circuit Withstand Capability Current Voltage Class H Fuse Class J Fuse Class R Fuse Class T Fuse Magnetic Only Type CB 60A 60A 60A 60A 30A — — — — Marked HMCP Thermal/Mag.
PAGE 166
NEMA Contactors & Starters A200 33-166 March 2009 Accessories Factory Modifications Table 33-242. A200 Factory Modifications Modifications Description Catalog NEMA Size Number 00 – 1 2 Suffix Adder U.S.
PAGE 167
NEMA Contactors & Starters A200 33-167 March 2009 Accessories F-56 Fuse Block ■ ■ ■ ■ ■ SS-56 Surge Suppressor ■ ■ ■ ■ ■ Designed to be used with magnetic motor controllers through Size 4 in 120V, 60 Hz control circuit applications where electronic equipment is used. Steady State Coil Volts: 120, 60 Hz, RMS Peak Input Volts: 169.6, 60 Hz, Max. Amplitude Max. Ambient Temperature: 65°C Nominal Limiting Volts: 270 Peak Nominal Rate of Volt Rise: .
PAGE 168
NEMA Contactors & Starters A200 33-168 March 2009 Accessories Replacement Auxiliary Contacts Mechanical Interlocks Table 33-252. Replacement Auxiliary Contacts Table 33-255. Mechanical Interlocks Contactor Size Contact Arrangement Aux. Elect. Contact Catalog Number Style Number 5, 6 1NO + 1NC 2NO 2NC J11 J20 J02 9084A17G01 9084A17G02 9084A17G03 7, 8 1NO 1NC — — 578D461G01 578D461G03 9 1NO + 1NC 2NO 2NC — — — 843D943G04 843D943G05 843D943G06 33 Price U.S.
PAGE 169
NEMA Contactors & Starters A200 33-169 March 2009 Renewal Parts When Ordering Specify General Information Use this renewal parts data to identify device by style number, catalog number and/or description. This renewal parts data will provide the proper identification of standard parts which may be required for maintenance of Eaton’s Cutler-Hammer components. Select style number of replacement part from the following pages.
PAGE 170
NEMA Contactors & Starters A200 33-170 March 2009 Renewal Parts AC Starters, Contactors A200, A201 Table 33-260. AC Contactors Model J Sizes 00, 0, 1, 2 Kits Part 33 Poles Contact Kit Arc Box Cross Bar Upper Base (for single rated coils only) Lower Base KO Spring (Pk of 10) Terminal Line/Load (Pk of 3) 2 3 4 5 2, 3, 4 5 2, 3 4, 5 2, 3 4, 5 2, 3 4, 5 All All Size 00 Style Number Price U.S.
PAGE 171
NEMA Contactors & Starters A200 33-171 March 2009 Renewal Parts AC Starters, Contactors A200, A201 (Continued) Accessories for Size 5 – 9 AC Contactors Table 33-265. Auxiliary Electrical Interlocks Size 7 – 9 AC and All DC Units Type Circuits Application Style Number L63 L63 L64 L64 L64 NO NC NO-NC 2NO 2NC Size 7 – 8 Size 7 – 8 Size 9 Size 9 Size 9 578D461G01 578D461G03 843D943G04 843D943G05 843D943G06 33 Price U.S. $ Accessories for Size 00 – 6 AC Contactors Table 33-266.
PAGE 172
NEMA Contactors & Starters A200 33-172 March 2009 Renewal Parts AC Starters, Contactors A200, A201 (Continued) Accessories for Model J – K, Series 3, 4 Table 33-268. DC Coils 33 Voltage Model J Size 3, 4 2-, 3-Pole Style Number 24 48 125 250 125/250 Price U.S. $ 1255C68G04 1255C68G05 1255C68G01 1255C68G02 1255C68G03 Use only on units originally supplied with DC coil. Dual Voltage Coils. Use only on contactors or starters originally supplied with dual voltage coil. Table 33-269.
PAGE 173
NEMA Contactors & Starters A200 33-173 March 2009 Renewal Parts Accessories for A201 Contactors — Size 5 – 9 Table 33-271. Coils Voltage Hz Size 5 Size 6 Style Number Price U.S. $ Style Number Price U.S.
PAGE 174
33-174 NEMA Contactors & Starters A200 March 2009 Relays — Thermal and Fast Trip, Product Family Overview Contents Description 33 Thermal and Fast Trip Overload Relays Product Family Overview . . . . . . . . . . . . . . Design Features . . . . . . . . . Instruction Leaflets . . . . . . . Thermal Type B, Class 20, Manual Reset . . . . . . . . . . Thermal Type A, Class 20, Auto/Manual Reset . . . . . Type FT Fast Trip, Class 10 . . . . . . . . . . . . . . . Heater Selection . . . . . . . . .
PAGE 175
NEMA Contactors & Starters A200 33-175 March 2009 Relays — Thermal and Fast Trip, Thermal Type B Thermal Type B, Class 20, Manual Reset Ambient Compensation Standards and Certifications The Type B ambient compensated design is supplied as standard on all A200 starters. This design uses a second compensating bimetal responsive to ambient air temperature in the surrounding enclosure.
PAGE 176
NEMA Contactors & Starters A200 33-176 March 2009 Relays — Thermal and Fast Trip, Thermal Type B Dimensions Not to be used for construction purposes unless approved. Table 33-275. Thermal Type B Overload Relays Dimensions 33 Relay Size Approximate Dimensions in Inches (mm) A B C D 3 4 3.13 (79.5) 3.38 (85.9) 4.06 (103.1) 4.38 (111.3) .44 (11.2) .31 (7.9) .31 (7.9) .19 (4.8) .28 (7.1) Dia. 3 Mtg. Slots .2 (5.1) Dia. 6 Mtg. Slots .17 (4.3) C 2.81 3.14 .8 (20.3) (71.4) (79.8) A 2.22 (56.
PAGE 177
NEMA Contactors & Starters A200 33-177 March 2009 Relays — Thermal and Fast Trip, Thermal Type A Thermal Type A, Class 20, Auto/Manual Reset Operation Standards and Certifications The Type A overload relay is a bimetallic actuated device. The bimetal elements are operated by precisely calibrated heaters. The heater elements are connected either directly in the circuit to be measured, or through current transformers on applications NEMA Size 5 and larger.
PAGE 178
33-178 NEMA Contactors & Starters A200 March 2009 Relays — Thermal and Fast Trip, Thermal Type A Dimensions Table 33-278. Type A Single-Pole — Approximate Dimensions in Inches (mm) Not to be used for construction purposes unless approved. 33 Dim. C A N Q P B C R Trip Indicator A Common Terminal K Dia. 2 Mtg. Holes B No Terminal (When Supplied) T NC Terminal G S F E D H M J L Single-Pole (Size 4 Shown) Figure 33-64. Type A Single-Pole Approximate Dimensions G F R N B 3.
PAGE 179
NEMA Contactors & Starters A200 33-179 March 2009 Relays — Thermal and Fast Trip, Type FT Fast Trip Type FT Fast Trip, Class 10 Application Description The Type FT overload relay is designed to protect special purpose motors having restricted thermal and locked rotor capabilities. Using modern block type, bimetallic design, this relay will provide Class 10 operation in single- or three-phase applications. Operation Features The Type FT overload relay is a bimetallic actuated device.
PAGE 180
NEMA Contactors & Starters A200 33-180 March 2009 Relays — Thermal and Fast Trip, Type FT Fast Trip Dimensions Not to be used for construction purposes unless approved. Table 33-282. Type FT Overload Relays Dimensions 33 Relay Size Approximate Dimensions in Inches (mm) A B C D E 3 4 4.25 (108.0) 4.50 (114.3) .53 (13.5) .59 (15.0) 2.91 (73.9) 3.03 (77.0) .09 (2.3) .22 (5.6) .06 (1.5) .19 (4.8) 4.49 (114) Hand Reset Pos. 4.38 (111.3) Auto Reset Pos. 2.72 (69.1) 3.28 (83.3) .17 (4.3) .
PAGE 181
NEMA Contactors & Starters A200 33-181 March 2009 Relays — Thermal and Fast Trip, Heater Selection Heater Selection Heater coils are rated to protect 40°C rise motors, and open and drip-proof motors having a service factor of 1.15 where the motor and the controller are at the same ambient temperature.
PAGE 182
NEMA Contactors & Starters A200 33-182 March 2009 Relays — Thermal and Fast Trip, Heater Selection Table 33-285. Heater Selection — Type A and B Overload Relays, Sizes 0, 1 and 2 Size Starter 33 Non-compensated Open Starters and Ambient Comp. Open and Enclosed Starters Heater (One Heater per Catalog Number) Non-compensating Enclosed Starters Heater Block Type Overload Using 3 Heaters Catalog Number Block Type Overload Using 3 Heaters Catalog Number Single-Pole Type Overload Price U.S.
PAGE 183
NEMA Contactors & Starters A200 33-183 March 2009 Relays — Current Sensing Protective Contents Description Current Sensing Protective Relay Product Description . . . . . . Features . . . . . . . . . . . . . . . Benefits . . . . . . . . . . . . . . . . Standards and Certifications . . . . . . . . . . Product Selection . . . . . . . . Dimensions. . . . . . . . . . . . . Page 33-183 33-183 33-183 33-183 33-184 33-184 status, setpoint values and cause of trip can be displayed remotely.
PAGE 184
NEMA Contactors & Starters A200 33-184 March 2009 Relays — Current Sensing Protective Product Selection Table 33-286. Current Sensing Protective Relay Maximum Horsepower 33 200V 230V 20 25 50 60 75 150 — — — Ampere Rating 460 – 475V Catalog Number 110/120V 50/60 Hz 220/240V 50/60 Hz 3.4 to 66A IQ502A IQ502B 10.8 to 207A IQ504A IQ504B IQ500LA IQ500LB .32 to 5.4A Special Function Module Price U.S.
PAGE 185
NEMA Contactors & Starters A200 — Enclosed Control 33-185 March 2009 Combination Starters — Fusible and Non-fusible Product Selection Table 33-287.
PAGE 186
NEMA Contactors & Starters A200 — Enclosed Control 33-186 March 2009 Combination Starters — Fusible and Non-fusible Table 33-287.
PAGE 187
NEMA Contactors & Starters A200 — Enclosed Control 33-187 March 2009 Combination Starters — Fusible and Non-fusible Table 33-288.
PAGE 188
NEMA Contactors & Starters A200 — Enclosed Control 33-188 March 2009 Combination Starters — Fusible and Non-fusible Table 33-288.
PAGE 189
NEMA Contactors & Starters A200 — Enclosed Control 33-189 March 2009 Combination Starters — Circuit Breaker Table 33-289. Class EC222 — Combination Non-reversing Starter — Circuit Breaker NEMA Size 00 0 1 Motor Max.
PAGE 190
NEMA Contactors & Starters A200 — Enclosed Control 33-190 March 2009 Combination Starters — Circuit Breaker Table 33-289. Class EC222 — Combination Non-reversing Starter — Circuit Breaker (Continued) NEMA Size 33 Motor Max.
PAGE 191
NEMA Contactors & Starters A200 — Enclosed Control 33-191 March 2009 Combination Starters — Circuit Breaker Table 33-290. Class EC224 — Combination Non-reversing Starter — Circuit Breaker with CPT NEMA Size 00 0 1 Motor Max.
PAGE 192
NEMA Contactors & Starters A200 — Enclosed Control 33-192 March 2009 Combination Starters — Circuit Breaker Table 33-290. Class EC224 — Combination Non-reversing Starter — Circuit Breaker with CPT (Continued) NEMA Size 33 2 Motor Max.
PAGE 193
NEMA Contactors & Starters Advantage 33-193 March 2009 Product Family Overview sensing monitoring, an energybalanced contact closure system that increased life by decreasing electrical and mechanical wear and an intelligent coil controller optimizing the contact closing process based on varying control circuit conditions. Coordinating these breakthroughs to provide enhanced motor control performance is concentrated in the SURE chip.
PAGE 194
NEMA Contactors & Starters Advantage 33-194 March 2009 Contactors — Non-reversing and Reversing Product Description Contents Description 33 Page Product Family Overview Product Description . . . . . . . Benefits. . . . . . . . . . . . . . . . . Contactors — Non-reversing and Reversing Product Description . . . . . . . Features . . . . . . . . . . . . . . . . Product Selection . . . . . . . . Technical Data. . . . . . . . . . . . . . Accessories and Field Modification Kits . . . . . . . . . .
PAGE 195
NEMA Contactors & Starters Advantage 33-195 March 2009 Starters — Non-reversing and Reversing Contents Description Product Family Overview Product Description . . . . . . Benefits . . . . . . . . . . . . . . . . Starters — Non-reversing and Reversing Product Description . . . . . . Features . . . . . . . . . . . . . . . Technical Data . . . . . . . . . . Options . . . . . . . . . . . . . . . . Product Selection . . . . . . . . Technical Data . . . . . . . . . . . . .
PAGE 196
NEMA Contactors & Starters Advantage 33-196 March 2009 Starters — Non-reversing and Reversing Product Selection When Ordering Specify ■ 33 Non-reversing Catalog Number as specified in table below. ■ Reversing Catalog Number as specified in table below. Table 33-294. Advantage Starters — 3-Pole Non-reversing and Reversing — Wired for Separate Control — Heaters Not Required — NEMA Sizes 1 – 6 NEMA Size Motor Voltage Max.
PAGE 197
NEMA Contactors & Starters Advantage 33-197 March 2009 Starters — Non-reversing, Two-Speed Product Selection Contents Description Product Family Overview Product Description . . . . . . Benefits . . . . . . . . . . . . . . . . Starters — Non-reversing Two-Speed Product Selection . . . . . . . . Technical Data . . . . . . . . . . . . . Accessories and Field Modification Kits . . . . . . . . . Renewal Parts . . . . . . . . . . . . Control Modules . . . . . . . . . . . Dimensions . . . . . . . . . . . . .
PAGE 198
NEMA Contactors & Starters Advantage 33-198 March 2009 Starters — Non-reversing, Two-Speed Table 33-295. Two-Speed Advantage Starters — Wired for Separate Control — Heaters Not Required — NEMA Sizes 1– 6 (Continued) NEMA Size 33 Motor Voltage Max. Horsepower Constant Constant or Variable hp Torque Continuous Coil Open Type (Horizontal) Amperes Voltage/ Catalog Price (Enclosed) Hz Number U.S.
PAGE 199
NEMA Contactors & Starters Advantage 33-199 March 2009 Technical Data and Specifications Table 33-296.
PAGE 200
NEMA Contactors & Starters Advantage 33-200 March 2009 Technical Data and Specifications Table 33-300.
PAGE 201
NEMA Contactors & Starters Advantage 33-201 March 2009 Technical Data and Specifications Overload Trip Current Settings Full Voltage Starters Table 33-307. Size 1 — Upper Current Range To select the overload current trip setting, find the starter size table. Locate the full load current from motor nameplate in column A or B. Change DIP switch positions 5 – 1 to correspond to the table. Column A Service Factor 1.15 to 1.25 Column B Service Factor 1.0 Min. Min. 3.43 – 3.76 – 4.14 – 4.56 – 5.00 – 3.
PAGE 202
NEMA Contactors & Starters Advantage 33-202 March 2009 Technical Data and Specifications Overload Trip Current Settings (Continued) Table 33-311. Size 5 Current Range Table 33-309. Size 3 Current Range 33 Column A Service Factor 1.15 to 1.25 Min. Column B Service Factor 1.0 Trip Rating Amperes DIP Switch Setting (Positions) (54321) Max. Min. 9.9 10.9 12.0 13.2 14.5 – – – – – 10.8 11.9 13.1 14.4 15.8 10.8 11.8 13.0 14.3 15.7 – – – – – 11.7 12.9 14.2 15.6 17.2 12.4 13.6 15.0 16.5 18.
PAGE 203
NEMA Contactors & Starters Advantage 33-203 March 2009 Technical Data and Specifications Short Circuit Ratings Table 33-313. Short-Circuit Ratings Short-Circuit Protective Device (SCPD) Short-Circuit Typical Circuit Max. Withstand Rating Disconnect Rating Breaker (SCPD) Interrupting Current Voltage Device Rating Size 1 Short-Circuit Protective Device (SCPD) Max.
PAGE 204
NEMA Contactors & Starters Advantage 33-204 March 2009 Accessories DeviceNet™ Communications Module 33 DeviceNet Module Type W Auxiliary Contact Modules Bell Alarm Module Provides four separate contact sets which wire vertically and are color coded; black designates NC and silver designated NO. ■ Up to two auxiliary contact modules can be mounted for a total of up to eight contact sets. ■ Provides circuit isolation (no polarity restrictions) and single break bifurcated contacts.
PAGE 205
NEMA Contactors & Starters Advantage 33-205 March 2009 Accessories Control Wire Ring/Spade Terminal Block Sizes 1 & 2 Sizes 3 & 4 Sizes 5 & 6 From C NO/NC Contact Top View 1.61 (40.9) 1.68 (42.7) Front View .29 (7.4) 2.14 (54.4) 1.47 (37.3) 2.25 (57.2) Local LED Trip Indication (When Used) (All Sizes) 33 4.20 (106.7) Note: Plug Orientation (All Sizes) For Removal of Bell Alarm Module .55 (14.0) (All Sizes) 1.02 (25.9) For Removal of Plug (All Sizes) .70 (17.8) Distance .
PAGE 206
NEMA Contactors & Starters Advantage 33-206 March 2009 Accessories OL Selection DIP Switch Window Internal Trip Indicator Mount remotely up to 6 ft. away Unit completely assembled including legend plate ■ Available also in reset-only form — no trip indication provided ■ ■ 33 Table 33-325. Remote Pushbuttons Description DIP Switch Window Internal Trip Indicator Overload condition indication — indicated by blinking light ■ Trip condition — indicated by solid light ■ Table 33-323.
PAGE 207
NEMA Contactors & Starters Advantage 33-207 March 2009 Advantage Control Modules An additional Metering Module replaces conventional ammeters (three-phase), replaces reset mechanisms and displays trip cause and data, control voltage and status. Full Voltage Pushbutton Control Module This Metering Module can be used independently or in conjunction with any of the ACMs. An extra plug connection is available on the rear of each ACM to accept the Metering Module input.
PAGE 208
NEMA Contactors & Starters Advantage 33-208 March 2009 Advantage Control Modules Reversing and 2-Speed Pushbutton Modules Metering Module ■ The Advantage Metering Module monitors status of a motor along with any of the pushbutton modules. It may be plugged into the pushbutton control module, and communicates to the starter through it, or plugged directly into the starter when a pushbutton control module is not used.
PAGE 209
NEMA Contactors & Starters Advantage 33-209 March 2009 Dimensions Non-reversing Contactors, NEMA Sizes 1 – 6 4 Circuit Aux. Contact Block (When Used) I H F Communications Connector (When Used) 4 Circuit Aux. Contact Block (When Used) A G CL 33 4 Pt. Control Terminal Block (Max. 2 of #14 per Point) D B Slots for #10 Mounting Screws (3 Holes) E C Figure 1 Sizes 1 and 2 Contactor 4 Circuit Aux. Contact Block (When Used) I A G F Communications Connector (When Used) CL 4 Circuit Aux.
PAGE 210
NEMA Contactors & Starters Advantage 33-210 March 2009 Dimensions Horizontal Reversing, Open Contactors, NEMA Sizes 1 – 6 4 Circuit Aux. Cont. Blk. (When Used) A F I 33 G A F I 4 Circuit Aux. Cont. Blk. (When Used) G D DJ J H B H K B Matches Bottom Mounting for A210 Size 1 C Matches Bottom Mounting for A210 Size 2 4 Pt. Control Terminal Block (Max.
PAGE 211
NEMA Contactors & Starters Advantage 33-211 March 2009 Dimensions Vertical Reversing, Open Contactors, NEMA Sizes 1 – 6 A G 33 F I I A G F 4 Pt. Control Terminal Block (Max. 2 of #14 per Point) 4 Circuit Aux. Cont. Blk. (When Used) 4 Circuit Aux. Cont. Blk. (When Used) D B B 4 Circuit Aux. Cont. Blk. (When Used) Control Wire TB for Customer Connection Control Wire TB for Customer Connection Slots for #10 Mounting Screws (3 Holes) H D H C E 4 Pt. Control Terminal Block (Max.
PAGE 212
NEMA Contactors & Starters Advantage 33-212 March 2009 Dimensions Non-reversing Starters, NEMA Sizes 1 – 6 4 Circuit Aux. Contact Block (When Used) A F G 33 I H CL Communications Connector (When Used) Push .02 (.5) in to Reset (When Used) 4 Circuit Aux. Contact Block (When Used) A G F I Push .02 (.5) in to Reset (When Used) Manual Reset (When Used) D B Trip Ind./Reset Connector (When Used) 4 Pt. Control Terminal Block (Max.
PAGE 213
NEMA Contactors & Starters Advantage 33-213 March 2009 Dimensions Horizontal Reversing, Open Starters, NEMA Sizes 1 – 6 F I DJ 4 Circuit Aux. Cont. Blk. (When Used) 4 Pt. Control Terminal Block A (Max. 2 of #14 per Point) Communication Connector G (When Used) Manual Reset (When Used) K Push .02 (.
PAGE 214
NEMA Contactors & Starters Advantage 33-214 March 2009 Dimensions Vertical Reversing, Open Starters, NEMA Sizes 1 – 6 A G F I 33 F CL I 4 Pt. Control Terminal Block (Max. 2 of #14 per Point) 4 Circuit Aux. Contact Block (When Used) 4 Circuit Aux. Contact Block (When Used) Communications Connector (When Used) H Manual Reset (When Used) Push .02 (.5) in to Reset (When Used) Control Wire TB for Customer Connection C H D B Push .02 (.5) in to Reset 4 Pt. Control Terminal Block (Max.
PAGE 215
NEMA Contactors & Starters Advantage 33-215 March 2009 Wiring Diagrams Non-reversing and Reversing Contactors, NEMA Sizes 1 – 6 L3 T3 L2 T2 L1 T1 Motor M H1 H2 X1 X2 L3 T3 L2 T2 L1 T1 33 Motor M Optional Stop H1 H2 X1 X2 Start Hand Start 2 3 Stop 1 No Connection When Optional Start/Stop Pushbutton Used Off 3 P M E C Optional Emergency Stop Mb Optional Optional Emergency Stop Stopped Mb G Ma R R Running Cat. No.
PAGE 216
NEMA Contactors & Starters Advantage 33-216 March 2009 Wiring Diagrams Non-reversing and Reversing Starters, NEMA Sizes 1 – 6 33 L3 T3 L2 T2 L3 T3 L1 T1 L2 T2 (Current Sensors Are Integral Inside Starter Units) L1 T1 M H1 H2 X1 X2 Optional Stop Stop Mb H2 X1 X2 Trip Ind./Reset (When Used) Optional Stop 3 P M E C Reset Optional Emergency Stop No Connection When Optional Start/Stop Pushbutton Used Stopped Mb To Other IMPACC Network Devices PONI I1 Mod.
PAGE 217
NEMA Contactors & Starters Advantage 33-217 March 2009 PowerNet Communication Devices Parameters Displayed Contents Description Page Central Monitoring Unit . . . . . Product Operated Network Interface (PONI) . . . . . . . . . .
PAGE 218
33-218 NEMA Contactors & Starters Advantage March 2009 PowerNet Communication Devices Wiring Diagram 6 Advantage CMU 33 Alarm Trip 120 or 240V AC Ground J5 J3 1 2 3 4 5 6 7 8 9 2 Wire Connector (Supplied with CMU) Communication Module (Optional) 6 J6 1 4 5. Modular Telephone Connector. Type RJ11 is to Be Supplied by the Customer and Wired per View A Required at Computer. 6. Ground Shielding at Only One Place as Shown. 7. Where Devices Are Daisy Chained, Tie Shielding Together for Continuity.
PAGE 219
NEMA Contactors & Starters Advantage 33-219 March 2009 PowerNet Communication Devices Product Operated Network Interface (PONI) ON/OFF reset Status (ON, OFF, TRIPPED, NO RESPONSE) 3-phase unbalance % phase unbalance Control voltage Overload protection settings Cause of trip Trip data ■ ■ Product Description ■ To use the PowerNet Communications network with Advantage motor control, a PONI is required for each device. The WPONI operates at 9600 baud.
PAGE 220
33-220 NEMA Contactors & Starters Advantage, Full Voltage — Enclosed March 2009 Product Family Overview Product Description Features, Functions, Benefits Setting the Standard in Motor Control Advantage Breakthroughs Eaton’s Cutler-Hammer® Advantage Motor Starters have extended operating life in a physical space requirement one half the size of conventional motor starters.
PAGE 221
NEMA Contactors & Starters Advantage, Full Voltage — Enclosed 33-221 March 2009 Product Family Overview Improved Protection and Motor Utilization The motor circuit monitoring and overload protection functions of Advantage starters are provided by three current sensors closely monitored by the microprocessor. This sensor/ microprocessor combination yields a protection scheme closely paralleling that of the motor heating damage boundary expressed in terms of current and time.
PAGE 222
NEMA Contactors & Starters Advantage, Full Voltage — Enclosed 33-222 March 2009 Product Family Overview Catalog Number Selection Table 33-337.
PAGE 223
NEMA Contactors & Starters Advantage, Full Voltage — Enclosed 33-223 March 2009 Product Family Overview Cover Control Flange Mounted Pilot ACM Devices — NEMA 1, 12 Only For Factory Installed flange mounted pilot devices using Advantage Control Modules (ACMs), change the 9th character from A to Y and add one of the following (A49 through A62) Mod Code Suffixes to the Catalog Number. In addition, one A63 Mod may be added if desired. Table 33-340.
PAGE 224
NEMA Contactors & Starters Advantage, Full Voltage — Enclosed 33-224 March 2009 Non-combination Starters Features and Product Selection Full Voltage Solid-State Overload Relays ■ 600V Maximum ■ ■ 33 Table 33-341.
PAGE 225
NEMA Contactors & Starters Advantage, Full Voltage — Enclosed 33-225 March 2009 Combination Starters — Fusible and Non-fusible Features and Product Selection Full Voltage Solid-State Overload Relays ■ 600V Maximum ■ 100,000 AIC Short Circuit — 600V Maximum ■ ■ 33 Table 33-342. Class ECA16 — Combination Non-reversing Starter — Fusible Disconnect NEMA Size 1-L 1 2 3 4 5 6 Motor Voltage Maximum hp Rating Dual Element Fuses Magnet Coil Voltage Fuse Clip Amps.
PAGE 226
NEMA Contactors & Starters Advantage, Full Voltage — Enclosed 33-226 March 2009 Combination Starters — Fusible and Non-fusible Starters — Fusible and Non-fusible Table 33-343. Class ECA18 — Combination Reversing Starter — Fusible/Non-fusible Disconnect with CPT NEMA Size Primary Voltage 33 Max. hp Rating Dual Element Fuses Secondary Voltage Fuse Clip Amps.
PAGE 227
NEMA Contactors & Starters Advantage, Full Voltage — Enclosed 33-227 March 2009 Combination Starters — Circuit Breaker Features and Product Selection Full Voltage Solid-State Overload Relays ■ 600V Maximum ■ ■ 33 Table 33-344. Class ECA22 — Combination Non-reversing Starter — Circuit Breaker NEMA Size Motor Voltage Max.
PAGE 228
33-228 NEMA Contactors & Starters Advantage, Full Voltage — Enclosed March 2009 Wiring Diagrams Wiring Diagrams Elementary Diagram Remote Pilot Devices Figure A Figure A 33 M AC Lines Solid-State Overload Relay 3-Wire Control T1 T2 Motor T3 L1 L2 L3 3 3 P 120V AC 50/60 Hz P 1 Stop 1 1 X2 Not for Use with Auto Reset Overload Relays.
PAGE 229
NEMA Contactors & Starters Citation 33-229 March 2009 Renewal Parts For Catalog Numbers A10, A11, A13, A30, A31, A40, A41, A50, A51, A70, A71, A80, A81, B10, B11, B50, B51, B52, C10, C30 and C50 Contactors and Starters Note: For a complete listing of parts refer to the Renewal Parts Publication Number referenced on the device nameplate. Table 33-345.
PAGE 230
NEMA Contactors & Starters Citation 33-230 March 2009 Renewal Parts Table 33-345. Citation Renewal Parts (Continued) Description Size 1 Size 2 Size 3 Series A1 33 Part Number Price U.S. $ Part Number Series B1 Price U.S. $ Part Number Series A1 Price U.S. $ Part Number Series B1 Price U.S. $ Part Number Price U.S. $ Set of Contacts Part Number on Contactor or Starter Nameplate 2-Pole without Interlock . . . . . . . . . . . . . . . . . . 3-Pole without Interlock . . . . . . . . . . . . . .
PAGE 231
NEMA Contactors & Starters Citation 33-231 March 2009 Renewal Parts Table 33-345. Citation Renewal Parts (Continued) Description Size 7 Size 8 Series A1 Part Number Price U.S. $ Series B1 Part Number Price U.S. $ Part Number Price U.S. $ Set of Contacts Part Number on Contactor or Starter Nameplate 2-Pole without Interlock . . . . . . . . . . . . . . . . . . . 3-Pole without Interlock . . . . . . . . . . . . . . . . . . . 3-Pole with Interlock . . . . . . . . . . . . . . . . . . . . .
PAGE 232
NEMA Contactors & Starters Type N 33-232 March 2009 Renewal Parts For Type N Control Table 33-346. Contact Kits 33 Poles NEMA Size Part Number 3 0 1 2 3 4 1605226 1605212 1605202 1625563 1625564 Price U.S. $ Table 33-347. AC Coils Voltage Hz 2-, 3-Pole 4-, 5-Pole Obsolete Part Number Current Part Number Price U.S. $ Obsolete Part Number Current Part Number Price U.S.
PAGE 233
NEMA Contactors & Starters Solenoids — Alternating Current 33-233 March 2009 10370 Series Product Description Contents Description Page AC Solenoids Product Description . . . . . Features . . . . . . . . . . . . . . . Product Selection . . . . . . . Dimensions . . . . . . . . . . . . 33-233 33-233 33-233 33-234 Cutler-Hammer® Solenoids from Eaton’s electrical business are used for a wide variety of applications where straight line motion is to be obtained automatically or at a remote point.
PAGE 234
NEMA Contactors & Starters Solenoids — Alternating Current 33-234 March 2009 10370 Series Dimensions Table 33-349. Approximate Dimensions in Inches (mm) and Shipping Weights Size Push Type Pull Type Dimensions in Inches (mm) 33 Wide A High B Deep C D E Ship. Dimensions in Inches (mm) Wt. Wide High Deep Mounting Lbs. A B C D E (kg) 3.63 (92.2) 4.88 (124.0) 6.13 (155.7) 6.13 (155.7) 2.25 (57.2) 3.00 (76.2) 4.13 (104.9) 4.13 (104.9) 1.13 (28.7) 2.00 (50.8) 2.38 (60.5) 2.75 (69.9) 1.63 (41.
PAGE 235
NEMA Contactors & Starters Shoe Brakes — AC and DC Magnetic 33-235 March 2009 511 Series Features Contents Description Page AC and DC Magnetic Shoe Brakes Product Description . . . . . 33-235 Application Description . . . 33-235 Features . . . . . . . . . . . . . . . 33-235 Brake Selection . . . . . . . . . 33-235 Shipping Weights. . . . . . . . 33-235 Product Selection . . . . . . . . 33-236 Dimensions . . . . . . . . . . . .
PAGE 236
NEMA Contactors & Starters Shoe Brakes — AC and DC Magnetic 33-236 March 2009 511 Series Product Selection When Ordering Specify Brake ❑ Catalog Number plus Suffix Number for coil ❑ Example: 511H1193-41 ■ Wheel ❑ Catalog Number plus Suffix Number for bore size ❑ Example: 511H1150-3 ■ 33 Size S-4 Brake and Wheel Table 33-352.
PAGE 237
NEMA Contactors & Starters Shoe Brakes — AC and DC Magnetic 33-237 March 2009 511 Series Table 33-353. Brake Wheels Wheel Size in Inches 4.0 Min. Bore in Inches (mm) Max. Bore in Inches (mm) WK2 Pilot Bore in Inches (mm) Straight Bore Base Catalog Number Tapered Bore Finished Bore Pilot Bore Only Price U.S. $ Price U.S. $ Base Catalog Number .50 (12.7) 1.38 (35.1) .50 (12.7) .06 511H1150 511H1151 5.5 .75 (19.1) 2.00 (50.8) .75 (19.1) .26 511H1160 511H1161 7.0 1.
PAGE 238
NEMA Contactors & Starters Shoe Brakes — AC and DC Magnetic 33-238 March 2009 511 Series Dimensions R 33 U E Q P K M L C A B J O Hub Length N D T F S (2) "H" Dia. Holes for Mounting D G Types S4, S5-1/2, and S7 Solenoid Operated Figure 33-90. Approximate Dimensions in Inches (mm) Table 33-355. Approximate Dimensions Brake Size Torque Dimensions in Inches (mm) Rating A C D B ft-lb E F G H J K L M N O P Q R 2.75 (69.9) 2.75 (69.9) 2.75 (69.9) 3.25 (82.6) 3.25 (82.6) 4.
PAGE 239
NEMA Contactors & Starters Reference Data 33-239 March 2009 IEC Utilization Categories (See also IEC/EN 60947-1; 2.1.18/IEV 441-17-19) A combination of specified requirements relating to the condition in which the switching device or fuse fulfills its purpose and selected to represent a characteristic group of real-life applications.
PAGE 240
NEMA Contactors & Starters Reference Data 33-240 March 2009 Annex A (informative) Table 33-357.
PAGE 241
NEMA Contactors & Starters Reference Data 33-241 March 2009 Motor Ratings Data Ampere Rating of AC and DC Motors Ampere ratings of motors vary somewhat, depending upon the type of motor. The values given below are for drip-proof, Class B insulated (T Frame) where available, 1.15 service factor, NEMA Design B motors. These values represent an average full load motor current which was calculated from the motor performance data published by several motor manufacturers.
PAGE 242
NEMA Contactors & Starters Reference Data 33-242 March 2009 33 Single-Phase AC Motors DC Motors Table 430.248. Full-Load Currents in Amperes, Single-Phase Alternating-Current Motors The following values of full-load currents are for motors running at usual speeds and motors with normal torque characteristics.