MSI4260 PORT-A-WEIGH CRANE SCALES User Guide Quality Industrial Weighing and Force Measurement Equipment Measurement Systems International
M E A S U R E M E N T S Y S T E M S I N T E R N A IMPORTANT Please read this manual carefully before using the MSI-4260 Port-A-Weigh Page 2 Program Number Capacity and Resolution Serial Number Cal Number MSI-4260 Port-A-Weigh • User Guide T I O N A L
M E A S U R E M E N T S Y S T E M S I N T E R N A T I O N A L TABLE OF CONTENTS Introduction ........................................................................... 4 Specifications ........................................................................ 4 Features ................................................................................. 5 Options .................................................................................. 6 Unpacking .......................
M E A S U R E M E N T S Y S T E M S I N T E R N A T I O N A L INTRODUCTION The MSI-4260 Port-A-Weigh is an electronic, self-contained, battery-operated crane scale. The scale is made up of three separate sections which house the electronics, load cell and battery respectively. The sections are bolted together and sealed agaist moisture by the use of O-Rings. The scale housing is made of impact resistant, marine grade 356 alloy.
M E A S U R E M Set Points: E N T S Y S T E M S I N T E R N A T I O N A Two internal standard Set Points and two ultra-bright LEDs on indicator panel Service Counter: Two independent 24 bit registers; Register 1 updated each time weight exceeds 25% of capacity; Register 2 updated each time weight exceeds overload; when register 1 exceeds 99,999 or register 2 exceeds 1000, display reads "LCnt" for load cell counter; Test function shows the two readings in order Connectors:
M E A S U R E M E N T S Y S T E M S I N T E R N A T I O N A L The LED display provides excellent readability from full sunlight to total darkness. In the event of an overload condition, the display will flash a warning to the operator.
M E A S U R E M E N T S Y S T E M S I N T E R N A T I O N A L BATTERY PACK The Port-A-Weigh is powered by a 12 volt rechargeable battery. The battery is located in the rear compartment of the scale. Two stainless steel fasteners secure the battery access door. To remove the battery for charging; unlatch the fasteners and pull the battery straight out. The battery will automatically disengage from its connectors and may be plugged into the battery charger for recharging.
M E A S U R E M E N T S Y S T E M S I N T E R N A T I O N A L to the maintenance discharge imposed on the battery by the MSI-4260 electronics, do not store the MSI-4260 away with the battery inside. Remove the battery if the MSI-4260 will not be used for more than 2 weeks. Battery Use Guidelines 1) Recharge whenever convenient. Do not wait for the scale to shut itself off if your work situation permits.
M E A S U R E M E N T S Y S T E M S I N T E R N A T I O N A L The charger is a universal input type and is rated for 100-240VAC, 50-60Hz. AC power cords suitible for any world location are available from MSI. BATTERY REMOVAL AND REPLACEMENT 1) 2) 3) 4) 5) 6) 7) 8) Turn the MSI-4260 off. With one hand, hold the battery access cover. Release the two latches holding the access cover. Carefully lower the cover and when possible, hold the battery in place.
M E A S U R E M E N T S Y S T E M S I N T E R N A T I O N A Use 1) The battery pack must have enough charge to ensure accurate operation (>10.5V). 2) Ambient temperature must be greater than -10°C and less than 60°C (14°F to 140°F). Action 1) Press [POWER] and hold for one second. 2) Display check: All segment and indicator LED’s are illuminated for one second. 3) Numerics display the software version number for one second.
M E A S U R E M E N T S Y S T E M S I N T E R N A T I O N A L 5) Only positive weight readings can be tared. 6) Setting or changing TARE has no effect on the ZERO setting. 7) Tareing will reduce the apparent overrange of the scale. For example, if a 1000 lb container is tared and the scale capacity is 5000 lb, the scale will overload at a new weight of 4000 lb (5000 - 1000) plus any additional allowed overload (usually 9 divisions).
M E A S U R E M E N T S Y S T E M S I N T E R N A T I O N A L played for 3 seconds. 4) The CAL number is displayed next. To ensure that the CAL number is accurate, the scale must be unloaded. Cal number shifts of up to 10 counts are insignificant. 5) All digits (7 segment and 16 segment) count once from 0 to 9. All indicators are tested. 6) Internal tests are performed to further ensure scale integrity.
M E A S U R E M E N T S Y S T E M S I N T E R N A T I O N A L RESET THE SERVICE COUNTER WARNING 1) After inspecting the load train, remove the calibration seal screw. 2) Push the Calibration button using a blunt screwdriver. 3) Push [ZERO] to return to normal operation. Note: This procedure does not reset the service counter. TOTAL (totAL) Function For accumulation of multiple weighments.
M E A S U R E M E N T S Y S T E M S I N T E R N A T I O N A L Use 1) When a weight threshold of 2% of Full Scale (FS) above NET ZERO or GROSS ZERO is exceeded, the accumulate function operates automatically. 2) When a weight that meets the minimum acceptable limit settles (no Motion), the TOTAL indicator will flash 3 times. 3) If the weight changes to a new settled value the TOTAL indicator will flash again indicating the previous settled reading has been replaced.
M E A S U R E M E N T S Y S T E M S I N T E R N A T I O N A L 2) The display reads "0" and the TOTAL indicator will illuminate for 2 seconds. Final After clearing the TOTAL, normal weighing resumes. VIEWING TOTAL Function After a weight has been totaled or before the 1% threshold has been exceeded, the current TOTAL can be Viewed. Action 1) Make sure there is no load on the scale. Press [F1] (Function button must be programmed as TOTAL).
M E A S U R E M E N T S Y S T E M S I N T E R N A T I O N A Final 1) When enabled, the PEAK (Phold) value is reset to 0 and any subsequent displayed value will correspond to the greatest positive weight detected. 2) When PEAK(Phold) is disabled the scale will perform normally. NET/GROSS (nEtGr) Function Switches the display between NET and GROSS Modes. NET Weight is defined as GROSS Weight minus a TARE Weight.
M E A S U R E M E N T S Y S T E M S I N T E R N A T I O N A L QUICK USER SETUP GUIDE Note: Display items in bold are defaults. Top Menu Selection Display Sub-Menu Func Display Definition OFF tESt totAl Unit Phold nEtGr Function Off Test Total Unit Peak Hold Net/Gross OFF .
M E A S U R E M E N T S Y S T E M S I N T E R N A T I O N A L Final Setup menu is displayed. Press [CLEAR/ZERO] to return to normal operation or press to scroll [SELECT/F1] to a different USER Setup operation. AUTOMATIC POWER OFF (A-OFF) Function The A-OFF feature, when enabled, prolongs the battery life of the scale by turning POWER off when the scale is not in use. Any time a button is depressed (any button), or the detected weight is in Motion, the time limit is reset.
M E A S U R E M E N T S Y S T E M S I N T E R N A T I O N A L Final Setup menu is displayed. Press [CLEAR/ZERO] to return to normal operation or press [SELECT/ F1] to scroll to a different USER Setup operation.
M E A S U R E M E N T S Y S T E M S I N T E R N A T I O N A L SET POINT ENTRY Function To enter a Set Point. Action 1) Hold in the [F1] button while turning on the power. 2) Press [SELECT/F1] to choose the Set Point you wish programmed. Set Point 1 will be used for this example. 3) When the display reads "StPt1" press [ENTER/TARE]. 4) Determine if the Set Point will be active when the weight is above ("GrEAt") or below ("LESS") the entered value.
M E A S U R E M E N T S Y S T E M S I N T E R N A T I O N A L Action 1) Hold in the [F1] button while turning on the power. 2) Press [SELECT/F1] until "totAL" is displayed. 3) Press [ENTER/TARE] and the currently selected total mode will flash. 4) Press [SELECT/F1] until the desired TOTAL Mode — OFF, PrESS (manual), or AUTO (automatic) is displayed. 5) Press [ENTER/TARE] to store, or press [CLEAR/ZERO] to exit without changing. Final Setup menu is displayed.
M E A S U R E M E N T S Y S T E M S I N T E R N A T I O N A L CALIBRATION SETUP Function Calibration Setup is used to initiate calibration or to set seldom changed factory settings. There are two types of calibration: 1) Initial Calibration; 2) Subsequent Calibration Calibration must be accomplished by a qualified scale technician trained in Certified Calibration Standards.
M E A S U R E M E N T S Y S T E M S I N T E R N A T I O N A L CALIBRATION (CAL) Function Used to Calibrate the scale load cell. There are two types of calibration: 1) Initial Calibration and 2) Subsequent Calibration INITIAL CALIBRATION Function Initial Calibration is used at the factory when Calibrating for the first time, when the circuit boards have been replaced or after the scale has gone through System Initialize. Note: Do not use this procedure for routine Calibration.
M E A S U R E M E N T S Y S T E M S I N T E R N A T I O N A L 5) Display flashes “GAin4”. Press [ENTER/TARE] to accept, or press [SELECT/F1] to pick another gain, then press [ENTER/TARE]. See Gain Table.
M E A S U R E M E N T S Y S T E M S I N T E R N A T I O N A L 8) Display flashes “UnLd”. Unload the scale and press the [ENTER/TARE] button. Afterwards “r-CAL” will be displayed until the value is determined. If successful, then the r-CAL value is displayed for 10 seconds or until any button is pressed. NOTE THIS VALUE! If unsuccessful, the display will show “r-Err” for 2 seconds.
M E A S U R E M E N T S Y S T E M S I N T E R N A T I O N A L 3) Pick up a test weight of (or set the hydraulic tension to) at least 25% of capacity. The weight is indicated on the numeric digits. The display will flash "LOAd" if the weight is under 25%. WARNING WARNING: Fine Calibration will not function unless the scale is loaded at 25% of capacity or more. 3) Press [SELECT/F1] to cause the displayed reading to move up slightly.
M E A S U R E M E N T S Y S T E M S I N T E R N A T I O N A L Action 1) Press [SELECT/F1] until "StAnd" is displayed. 2) Press [ENTER/TARE] and the currently selected standard will flash. 3) Press [SELECT/F1] to choose desired standard. 4) Press [ENTER/TARE] to store, or press [CLEAR/ZERO] to exit without changing. Final The calibration menu is displayed. Press [CLEAR/ZERO] to return to normal operation or press [SELECT/F1] to scroll to a different Calibration Setup operation.
M E A S U R E M E N T S Y S T E M S I N T E R N A T I O N A L Setting the Transmitter Address In order to allow the formation of up to 1024 unique Transmitter-Receiver relationships, the transmitter’s address may be selected using internal DIP switches as shown. The switches are accessed by removing the DIPswitch access cover. Note: If the switch is on, the address line is connected to ground, otherwise it is floating.
M E A S U R E M E N T S Y S T E M S I N T E R N A T I O N A L This Equipment has been certified to comply with the limits for a Class B computing device, pursuant to FCC Rules. In order to maintain compliance with FCC regulations, shielded cables must be used with this equipment. Operation with non-approved equipment or unshielded cables is likely to result in interference to radio and TV reception.
M E A S U R E M E Problem N T S Y S T E Possible Cause M S I N T E R N A T I O Solution 6. Display shows large number after Power-up sequence with AZM feature Off, and no applied weight A) ZERO requires adjustment B) Defective load cell or electronic circuit board Follow Calibration Section Requires authorized service 7.
M E A S U R E M E N T S Y S T E M S I N T E R N A T I O N A L SERVICE COUNTER WARNING Function A Warning is reported at Power On if: Capacity of the scale has been exceeded more than 1,000 times or a weight in excess of 25% of capacity has been detected more than 100,000 times. This warning informs the operator that the load train should be inspected by a qualified technician.
M E A S U R E M E N T PROPER LOADING PROCEDURES Page 32 MSI-4260 Port-A-Weigh • User Guide S Y S T E M S I N T E R N A T I O N A L
M E A S U R E M E N T S Y S T E M S I N T E R N A T I O N A L NOTES MSI-4260 Port-A-Weigh • User Guide Page 33
“We weigh quality first” MADE IN THE USA © 2009 by Measurement Systems International, Inc. Printed in U.S.A. PUB.114-02-90F Measurement Systems International 14240 Interurban Avenue South STE. 200 Seattle, Washington 98168-4661 U.S.A. Phone: 206-433-0199 • Fax: 206-244-8470 Web: www.msiscales.com • Email: info@msiscales.